CN108539358A - The manufacturing process of radio-frequency cable - Google Patents

The manufacturing process of radio-frequency cable Download PDF

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Publication number
CN108539358A
CN108539358A CN201810326557.2A CN201810326557A CN108539358A CN 108539358 A CN108539358 A CN 108539358A CN 201810326557 A CN201810326557 A CN 201810326557A CN 108539358 A CN108539358 A CN 108539358A
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China
Prior art keywords
radio
frequency cable
extrusion molding
oversheath
manufacturing process
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CN201810326557.2A
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Chinese (zh)
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CN108539358B (en
Inventor
王醒东
张立永
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Hangzhou Futong Electric Wire & Cable Co Ltd
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Hangzhou Futong Electric Wire & Cable Co Ltd
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Priority to CN201810326557.2A priority Critical patent/CN108539358B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • H01P11/001Manufacturing waveguides or transmission lines of the waveguide type
    • H01P11/005Manufacturing coaxial lines

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Near-Field Transmission Systems (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of manufacturing process of radio-frequency cable, include the following steps:1) radio-frequency cable come out from extrusion molding mechanism is cooled down and is dried;2) defects detection is carried out to the oversheath of dried radio-frequency cable, when detecting that oversheath has defect:By emery wheel by defect area corresponding oversheath week along removing;Insulating materials is filled up again by region is abraded by supplementing extrusion molding;The radio-frequency cable good to supplement extrusion molding carries out cooling and dry again;Defects detection is carried out to the oversheath in supplement extrusion molding region;3) radio-frequency cable is wound.This manufacturing process is when detecting that oversheath has defect, it can polish online the defective place of oversheath, then extrusion molding is supplemented to polishing region, this manufacturing process can avoid the later stage from handling radio-frequency cable, effectively increase the production efficiency of radio-frequency cable.

Description

The manufacturing process of radio-frequency cable
It is on 04 28th, 2016 that the application, which is the applying date, application No. is 201610279064.9, entitled " radio frequency The divisional application of the manufacturing process of cable ".
Technical field
The present invention relates to field of cables, and in particular to the manufacturing process of radio-frequency cable.
Background technology
Radio-frequency cable be transmit radio-frequency region in electromagnetic energy cable, radio-frequency cable be various radio communications systems and Indispensable element in electronic equipment has in wireless communication, broadcast, TV, radar, navigation, computer and instrument etc. It is widely used.
Radio-frequency cable includes inner wire, foaming layer, outer conductor and oversheath successively from the inside to the outside.Wherein, radio-frequency cable Oversheath by extrusion molding mechanism extrusion moulding, extrusion temperature, die surface cleanliness factor, insulating materials itself cleanliness factor etc. all The extrusion performance of insulating materials can be influenced, may all cause insulation defect, this defect that will seriously affect the product of radio-frequency cable Quality, in existing radio-frequency cable production process, radio-frequency cable that can be good to extrusion molding carries out defects detection, to defect area into rower Note, later stage are again handled finished product radio-frequency cable, and end processing sequences are as follows:Radio-frequency cable is stretched, defect area is carried out Removal of impurities, defect area is crimped on finally by thermoplastic rifle by insulating materials of the same race.
Existing this processing mode needs pull out the finished product radio-frequency cable wound again to be handled, after increasing Treatment process, it is less efficient.
Invention content
The present invention, can be online to oversheath defect area in view of the above-mentioned problems, propose a kind of manufacturing process of radio-frequency cable Domain is handled.
The technical solution adopted by the present invention is as follows:
A kind of manufacturing process of radio-frequency cable, includes the following steps:
1) radio-frequency cable come out from extrusion molding mechanism is cooled down and is dried;
2) defects detection is carried out to the oversheath of dried radio-frequency cable, when detecting that oversheath has defect:
By emery wheel by defect area corresponding oversheath week along removing;
Insulating materials is filled up again by region is abraded by supplementing extrusion molding;
The radio-frequency cable good to supplement extrusion molding carries out cooling and dry again;
Defects detection is carried out to the oversheath in supplement extrusion molding region;
3) radio-frequency cable is wound.
This manufacturing process can online beat the defective place of oversheath when detecting that oversheath has defect Mill, then supplements extrusion molding to polishing region, and this manufacturing process can avoid the later stage from handling radio-frequency cable, effectively improve The production efficiency of radio-frequency cable.
In order to which the processing quality of radio-frequency cable is effectively ensured, defects detection is carried out to the oversheath in supplement extrusion molding region, when It when detecting defect, is then recorded, the later stage is again handled the region.
Optionally, the step 2) is operated by bug repairing apparatus, and the bug repairing apparatus includes:
First defects detection mechanism carries out defects detection for the oversheath to radio-frequency cable;
Pedestal;
Movable stand is slidably arranged on the pedestal;
Driving mechanism, for driving the movable stand to be moved at the same speed with radio-frequency cable;
Two groups of clamping devices are mounted on movable stand, for the radio-frequency cable of defect area both sides to be clamped respectively;
Two manipulators are mounted on the movable stand, and the end of manipulator is equipped with emery wheel, and manipulator is ground for controlling Wheel polishes to the oversheath of defect area;
Extrusion molding mechanism is supplemented, for carrying out extrusion molding again to oversheath defect area;
Secondary cooling mechanism, for being cooled down to radio-frequency cable;
Redrying mechanism is used for the appearance ground drying of radio-frequency cable;
Second defects detection mechanism carries out defects detection for the oversheath to supplement extrusion molding region.
When the first defects detection mechanism detects that oversheath has defect, driving mechanism drives movable stand and radio-frequency cable Synchronized movement, then clamping device work, is respectively clamped the radio-frequency cable of defect area both sides, subsequent two manipulators Control emery wheel polishes to the oversheath of defect area, and clamping device can ensure that radio-frequency cable is not variable when being pressurized polishing Shape is bent, and the cooperation of two manipulators can carry out corresponding region 360 ° of polishings.
Radio-frequency cable after polishing passes sequentially through supplement extrusion molding mechanism extrusion molding again, by secondary cooling mechanism and secondary dry Dry mechanism carries out secondary cooling and drying, is detected finally by the second defects detection mechanism, under normal circumstances, defect expressivity; When device breaks down, cause after extrusion molding again or defective, the second defects detection mechanism records defective locations at this time, after Phase is again handled fault location.
In order to ensure that movable stand moves at the same speed with radio-frequency cable, needs to be monitored the movement velocity of radio-frequency cable, have When having operation, can Hall sensor awareness driven wheel be set in production line on the driving wheel or rotating wheel of radio-frequency cable Rotating speed can obtain the conveying speed of radio-frequency cable by conversion, only need to control driving mechanism at this time, make the speed of movable stand It is identical as the conveying speed of radio-frequency cable.The conveying speed of radio-frequency cable can also be obtained when practice by other means Degree.
Optionally, there is the pedestal sliding rail and rack, the movable stand to be slidably matched with sliding rail, the driving mechanism Output shaft for driving motor, driving motor is engaged by gear with the rack.
Optionally, every group of clamping device includes:
Lifting column is mounted on the movable stand;
Two grip blocks, the week along radio-frequency cable, end face of the grip block towards radio-frequency cable had clamping along being uniformly distributed Slot, the length direction of the holding tank is parallel with the length direction of the sliding rail, and the cross section of holding tank is semicircle;
Two cylinders are fixed on the upper end of corresponding lifting column, and the piston rod of each cylinder is relatively fixed with corresponding grip block, and two A cylinder cooperates, for pushing two grip blocks mutually to draw close and radio-frequency cable being clamped.
Cylinder is arranged in the upper end of lifting column, the height of cylinder and grip block can be adjusted by lifting column, device can Adapt to the radio-frequency cable of a variety of height;The holding tank of two grip blocks coordinates with radio-frequency cable, can be by radio-frequency cable firmly It clamps, facilitates subsequent sanding operation;The cross section of holding tank is semicircle, is cylinder after two holding tank cooperations, this Kind structure type can ensure that grip block has maximum contact area with radio-frequency cable.
Optionally, it includes setting to have location structure, the location structure between two grip blocks of each group clamping device Positioning column on a grip block wherein, and the location hole that is arranged on another grip block;The positioning column is arranged right It answers on end face of the grip block towards radio-frequency cable, the location hole is arranged on end face of the corresponding grip block towards radio-frequency cable.
It can make two grip block reliable locations by location structure, ensure clamping effect.
Optionally, for the pedestal tool there are two the sliding rail being mutually parallel, movable stand includes being distributed in radio-frequency cable both sides Left frame and right shelf, left frame and right shelf coordinate with corresponding sliding rail respectively, and left frame and right shelf are relatively fixed by connecting rod.
The structure type of left frame and right shelf maintains easily, and can ensure that left frame and right shelf move synchronously by connecting rod.
Optionally, the supplement extrusion molding mechanism includes extruded mould, and the extruded mould includes:
The first hollow mold core;
Die sleeve is coaxially disposed with first mold core, and die sleeve includes the coniform madial wall and cylindric being connected with each other Madial wall, and the miner diameter end of coniform madial wall is connect with cylindrical interior sidewalls;It is sleeved in die sleeve in first mold core, first Extrusion molding channel is constituted between the lateral wall of mold core and the coniform madial wall of die sleeve;
The second hollow mold core is coaxially disposed and is relatively fixed with the die sleeve, the madial wall of the second mold core and die sleeve Cylindrical interior sidewalls are connected.
When defect area passes through extruded mould, the ambroin of liquid is pressurized and is pressed into defect area by extrusion molding channel Supplement extrusion molding process is completed in domain;The size in supplement extrusion molding region can be limited by the way that the second mold core is arranged, ensures required precision.
The beneficial effects of the invention are as follows:This manufacturing process can be protected externally online when detecting that oversheath has defect Defective place is covered to polish, after again extrusion molding, this manufacturing process the later stage can be avoided to handle radio-frequency cable, Effectively increase the production efficiency of radio-frequency cable.
Description of the drawings:
Fig. 1 is the flow chart of the manufacturing process of radio-frequency cable of the present invention;
Fig. 2 is the structural schematic diagram of bug repairing apparatus;
Fig. 3 is the partial enlarged view at A in Fig. 2;
Fig. 4 is the sectional view of extruded mould;
Fig. 5 is schematic diagram when extruded mould coordinates with radio-frequency cable.
Each reference numeral is in figure:
1, the first defects detection mechanism, 2, radio-frequency cable, 3, pedestal, 4, movable stand, 5, clamping device, 6, manipulator, 7, Rack, 8, sliding rail, 9, supplement extrusion molding mechanism, 10, secondary cooling mechanism, 11, redrying mechanism, the 12, second defect inspection machine Structure, 13, left frame, 14, connecting rod, 15, right shelf, 16, lifting column, 17, cylinder, 18, grip block, 19, holding tank, 20, positioning column, 22, emery wheel, the 23, first mold core, 24, die sleeve, the 25, second mold core, 26, extrusion molding channel, 27, coniform inside, 28, it is cylindric in Side wall.
Specific implementation mode:
With reference to each attached drawing, the present invention is described in detail.
As shown in Figure 1, a kind of manufacturing process of radio-frequency cable, includes the following steps:
1) radio-frequency cable come out from extrusion molding mechanism is cooled down and is dried;
2) defects detection is carried out to the oversheath of dried radio-frequency cable, when detecting that oversheath has defect:
By emery wheel by defect area corresponding oversheath week along removing;
Insulating materials is filled up again by region is abraded by supplementing extrusion molding;
The radio-frequency cable good to supplement extrusion molding carries out cooling and dry again;
Defects detection is carried out to the oversheath in supplement extrusion molding region;
3) radio-frequency cable is wound.
This manufacturing process can online beat the defective place of oversheath when detecting that oversheath has defect Mill, then supplements extrusion molding to polishing region, and this manufacturing process can avoid the later stage from handling radio-frequency cable, effectively improve The production efficiency of radio-frequency cable.
In order to which the processing quality of radio-frequency cable is effectively ensured, defects detection is carried out to the oversheath in supplement extrusion molding region, when It when detecting defect, is then recorded, the later stage is again handled the region.
As shown in Figures 2 and 3, in this present embodiment, step 2) is operated by bug repairing apparatus, bug repairing apparatus Including:
First defects detection mechanism 1 carries out defects detection for the oversheath to radio-frequency cable 2;
Pedestal 3;
Movable stand 4, is slidably arranged on pedestal;
Driving mechanism, for driving movable stand to be moved at the same speed with radio-frequency cable;
Two groups of clamping devices 5 are mounted on movable stand 4, for being pressed from both sides respectively to the radio-frequency cable of defect area both sides It holds;
Two manipulators 6 are mounted on movable stand, and the end of manipulator is equipped with emery wheel 22, and manipulator is ground for controlling Wheel polishes to the oversheath of defect area;
Extrusion molding mechanism 9 is supplemented, for carrying out extrusion molding again to oversheath defect area;
Secondary cooling mechanism 10, for being cooled down to radio-frequency cable;
Redrying mechanism 11 is used for the appearance ground drying of radio-frequency cable;
Second defects detection mechanism 12 carries out defects detection for the oversheath to supplement extrusion molding region.
When the first defects detection mechanism detects that oversheath has defect, driving mechanism drives movable stand and radio-frequency cable Synchronized movement, then clamping device work, is respectively clamped the radio-frequency cable of defect area both sides, subsequent two manipulators Control emery wheel polishes to the oversheath of defect area, and clamping device can ensure that radio-frequency cable is not variable when being pressurized polishing Shape is bent, and the cooperation of two manipulators can carry out corresponding region 360 ° of polishings.
Radio-frequency cable after polishing passes sequentially through supplement extrusion molding mechanism extrusion molding again, by secondary cooling mechanism and secondary dry Dry mechanism carries out secondary cooling and drying, is detected finally by the second defects detection mechanism, under normal circumstances, defect expressivity; When device breaks down, cause after extrusion molding again or defective, the second defects detection mechanism records defective locations at this time, after Phase is again handled fault location.
In order to ensure that movable stand moves at the same speed with radio-frequency cable, needs to be monitored the movement velocity of radio-frequency cable, have When gymnastics is made, can Hall sensor awareness driven wheel be set in production line on the driving wheel or rotating wheel of radio-frequency cable Rotating speed can obtain the conveying speed of radio-frequency cable by conversion, only need to control driving mechanism at this time, make the speed of movable stand It is identical as the conveying speed of radio-frequency cable.The conveying speed of radio-frequency cable can also be obtained when practice by other means Degree.
As shown in Figures 2 and 3, in this present embodiment, there is pedestal 3 sliding rail 8 and rack 7, movable stand 4 to match with sliding rail sliding It closes, driving mechanism is driving motor, and the output shaft of driving motor is engaged by wheel and rack.
As shown in figure 3, in this present embodiment, every group of clamping device 5 includes:
Lifting column 16 is mounted on movable stand;
Two grip blocks 18, the week along radio-frequency cable, end face of the grip block towards radio-frequency cable had folder along being uniformly distributed Slot 19 is held, the length direction of holding tank is parallel with the length direction of sliding rail, and the cross section of holding tank is semicircle;
Two cylinders 17 are fixed on the upper end of corresponding lifting column, and the piston rod of each cylinder is relatively fixed with corresponding grip block, Two cylinders cooperate, for pushing two grip blocks mutually to draw close and radio-frequency cable being clamped.
Cylinder is arranged in the upper end of lifting column, the height of cylinder and grip block can be adjusted by lifting column, device can Adapt to the radio-frequency cable of a variety of height;The holding tank of two grip blocks coordinates with radio-frequency cable, can be by radio-frequency cable firmly It clamps, facilitates subsequent sanding operation;The cross section of holding tank is semicircle, is cylinder after two holding tank cooperations, this Kind structure type can ensure that grip block has maximum contact area with radio-frequency cable.
As shown in figure 3, in this present embodiment, there is location structure, positioning between two grip blocks of each group clamping device Structure includes the positioning column 20 being disposed therein on a grip block, and the location hole being arranged on another grip block;Positioning Column is arranged on end face of the corresponding grip block towards radio-frequency cable, and location hole is arranged at end of the corresponding grip block towards radio-frequency cable On face.It can make two grip block reliable locations by location structure, ensure clamping effect.
As shown in figure 3, in this present embodiment, for the tool of pedestal 3 there are two the sliding rail 8 being mutually parallel, movable stand includes being distributed in The left frame 13 and right shelf 15 of radio-frequency cable both sides, left frame and right shelf coordinate with corresponding sliding rail respectively, and left frame and right shelf pass through Connecting rod 14 is relatively fixed.The structure type of left frame and right shelf maintains easily, and can ensure that left frame and right shelf are same by connecting rod Step movement.
As shown in Figures 4 and 5, in this present embodiment, supplement extrusion molding mechanism includes extruded mould, and extruded mould includes:
The first hollow mold core 23;
Die sleeve 24 is coaxially disposed with the first mold core, and die sleeve includes the coniform madial wall 27 and cylindric being connected with each other Madial wall 28, and the miner diameter end of coniform madial wall is connect with cylindrical interior sidewalls;It is sleeved in die sleeve in first mold core, the first mould Extrusion molding channel 26 is constituted between the lateral wall of core and the coniform madial wall of die sleeve;
The second hollow mold core 25 is coaxially disposed and is relatively fixed, the madial wall of the second mold core and the circle of die sleeve with die sleeve Column madial wall is connected.
When defect area passes through extruded mould, the ambroin of liquid is pressurized and is pressed into defect area by extrusion molding channel Supplement extrusion molding process is completed in domain;The size in supplement extrusion molding region can be limited by the way that the second mold core is arranged, ensures required precision.
The foregoing is merely the preferred embodiment of the present invention, not thereby limit the scope of patent protection of the present invention, all It is directly or indirectly to be used in other relevant technologies with equivalent structure transformation made by description of the invention and accompanying drawing content Field includes similarly within the scope of the present invention.

Claims (7)

1. a kind of manufacturing process of radio-frequency cable, which is characterized in that include the following steps:
1) radio-frequency cable come out from extrusion molding mechanism is cooled down and is dried;
2) defects detection is carried out to the oversheath of dried radio-frequency cable, when detecting that oversheath has defect:
By emery wheel by defect area corresponding oversheath week along removing;
Insulating materials is filled up again by region is abraded by supplementing extrusion molding;
The radio-frequency cable good to supplement extrusion molding carries out cooling and dry again;
3) radio-frequency cable is wound.
2. the manufacturing process of radio-frequency cable as described in claim 1, which is characterized in that good to supplement extrusion molding in step 2) After radio-frequency cable carries out cooling again and drying, defects detection is carried out to the oversheath in supplement extrusion molding region, defects detection is completed Step 3) is carried out afterwards;The step 2) is operated by bug repairing apparatus, and the bug repairing apparatus includes:
First defects detection mechanism carries out defects detection for the oversheath to radio-frequency cable;
Pedestal;
Movable stand is slidably arranged on the pedestal;
Driving mechanism, for driving the movable stand to be moved at the same speed with radio-frequency cable;
Two groups of clamping devices are mounted on movable stand, for the radio-frequency cable of defect area both sides to be clamped respectively;
Two manipulators are mounted on the movable stand, and the end of manipulator is equipped with emery wheel, and manipulator is for controlling emery wheel pair The oversheath of defect area is polished;
Extrusion molding mechanism is supplemented, for carrying out extrusion molding again to oversheath defect area;
Secondary cooling mechanism, for being cooled down to radio-frequency cable;
Redrying mechanism is used for the appearance ground drying of radio-frequency cable;
Second defects detection mechanism carries out defects detection for the oversheath to supplement extrusion molding region.
3. the manufacturing process of radio-frequency cable as claimed in claim 2, which is characterized in that the pedestal has sliding rail and tooth Item, the movable stand are slidably matched with sliding rail, and the driving mechanism is driving motor, the output shaft of driving motor by gear with The rack engagement.
4. the manufacturing process of radio-frequency cable as claimed in claim 3, which is characterized in that every group of clamping device include:
Lifting column is mounted on the movable stand;
Two grip blocks, the week along radio-frequency cable, end face of the grip block towards radio-frequency cable had holding tank, institute along being uniformly distributed The length direction for stating holding tank is parallel with the length direction of the sliding rail, and the cross section of holding tank is semicircle;
Two cylinders are fixed on the upper end of corresponding lifting column, and the piston rod of each cylinder is relatively fixed with corresponding grip block, two gas Cylinder cooperates, for pushing two grip blocks mutually to draw close and radio-frequency cable being clamped.
5. the manufacturing process of radio-frequency cable as claimed in claim 4, which is characterized in that two grip blocks of each group clamping device Between have location structure, the location structure includes the positioning column being disposed therein on a grip block, and be arranged another Location hole on one grip block;The positioning column is arranged on end face of the corresponding grip block towards radio-frequency cable, the location hole It is arranged on end face of the corresponding grip block towards radio-frequency cable.
6. the manufacturing process of radio-frequency cable as claimed in claim 4, which is characterized in that there are two be mutually parallel the pedestal tool Sliding rail, movable stand includes the left frame and right shelf for being distributed in radio-frequency cable both sides, left frame and right shelf respectively with corresponding sliding rail Cooperation, left frame and right shelf are relatively fixed by connecting rod.
7. the manufacturing process of radio-frequency cable as claimed in claim 2, which is characterized in that the supplement extrusion molding mechanism includes extrusion molding Mold, the extruded mould include:
The first hollow mold core;
Die sleeve is coaxially disposed with first mold core, and die sleeve includes the coniform madial wall being connected with each other and cylindric inside Wall, and the miner diameter end of coniform madial wall is connect with cylindrical interior sidewalls;It is sleeved in die sleeve in first mold core, the first mold core Lateral wall and the coniform madial wall of die sleeve between constitute extrusion molding channel;
The second hollow mold core is coaxially disposed and is relatively fixed, the madial wall of the second mold core and the cylinder of die sleeve with the die sleeve Shape madial wall is connected.
CN201810326557.2A 2016-04-28 2016-04-28 Manufacturing process of radio frequency cable Active CN108539358B (en)

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CN201810326557.2A CN108539358B (en) 2016-04-28 2016-04-28 Manufacturing process of radio frequency cable
CN201610279064.9A CN105896017B (en) 2016-04-28 2016-04-28 The manufacturing process of radio-frequency cable

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CN201610279064.9A Active CN105896017B (en) 2016-04-28 2016-04-28 The manufacturing process of radio-frequency cable
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CN201610279064.9A Active CN105896017B (en) 2016-04-28 2016-04-28 The manufacturing process of radio-frequency cable

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CN108832248A (en) 2018-11-16
CN105896017B (en) 2018-06-26
CN108777346A (en) 2018-11-09
CN108539358B (en) 2020-07-03
CN108777346B (en) 2020-08-18
CN108832248B (en) 2020-08-18
CN105896017A (en) 2016-08-24

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