CN105070410A - Cable production system - Google Patents
Cable production system Download PDFInfo
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- CN105070410A CN105070410A CN201510477295.6A CN201510477295A CN105070410A CN 105070410 A CN105070410 A CN 105070410A CN 201510477295 A CN201510477295 A CN 201510477295A CN 105070410 A CN105070410 A CN 105070410A
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Abstract
The invention proposes a cable production system which comprises a tinting machine, a plastic shielding system, a cabling system and a clamping system, wherein the tinting machine comprises a machine body, a wire outlet roller, a wire collection roller, an ink spraying tank and a curing machine are arranged on the machine body, the wire outlet roller is arranged above the wire collection roller, an optical fiber sleeves the wire outlet roller and sequentially passes through the ink spraying tank and the curing machine until the wire collection roller to collect a wire. The system is clear in process; with the arrangement of an excess-length traction device, a beam tube and the optical fiber are consistent in curvature, cable production is ensured, cable diameters are uniform, and production requirement are met; and embossing aluminum sheets wrap outside a cable core, and thus, the interference resistant capability and the mechanical bearing capacity of the cable are improved.
Description
Technical field
The present invention relates to technical field of cable production, particularly relate to a kind of cable production system.
Background technology
Wires and cables industry is the second largest industry that China is only second to automobile industry, and product variety Service Efficiency and domestic market occupation rate are all more than 90%.Worldwide, the Chinese electric wire gross output value exceedes the U.S., becomes first electric wire producing country in the world.Along with Chinese wires and cables industry high speed development, creation of new enterprise quantity constantly rises, and industry overall technology level is largely increased.China's economic growth continuously and healthily, for cable products provides the huge market space, the temptation that Chinese market is strong, makes the world all sight be focused on Chinese market, in the decades that reform and opening-up is short, the huge production capacity that Chinese cable manufacturing industry is formed allows the world regard with special esteem.Along with the continuous expansion of the industry sizes such as China electric power industry, data communication industry, urban track traffic industry, car industry and shipbuilding, also will increase rapidly the demand of electric wire, following electric wire industry also has huge development potentiality.
In existing cable production system production process, manpower is needed to go operation, and the whether standard compliant judgement of cable wire diameter of producing is all detect after producing, if so this cable produced is defective, scrap, so need the wire diameter of Real-Time Monitoring cable in process of production, if pinpoint the problems, remedy in time; Meanwhile, the production efficiency of cable is not high.
Summary of the invention
For solving the problems of the technologies described above, the present invention proposes a kind of cable production system, comprising tinting machine, cover moulding system, stranding system, chuck system,
Described tinting machine comprises fuselage, described fuselage is provided with outlet roller, take-up roller, ink-jet tank, curing, described outlet roller is positioned at above described take-up roller, and on described outlet roller, cover has optical fiber, and described optical fiber goes out take-up by described ink-jet tank, curing to take-up roller successively;
Described cover moulding system comprises unwrapping wire roller group, the first tank, the second tank, wire diameter detector, static eliminator is provided with after described unwrapping wire roller group, extruder is provided with after described static eliminator, described optical fiber stretches out from unwrapping wire roller group, by described static eliminator and extruder, some outer fiber are wrapped up fine cream and are formed beam tube by described extruder; Described extruder rear portion is provided with described first tank and the second tank successively, and described second tank rear portion is provided with footpath, side instrument, and described caliper rear portion is provided with take-up reel;
Described stranding system comprises beam tube actinobacillus device, steel wire pay-off device, stranding machine, bundling machine, beam tube actinobacillus device draws some beam tubes and steel wire pay-off device draws steel wire by described laminator by rich for steel wire external helicoid some beam tubes, described beam tube, by described bundling machine, forms cable core;
Described chuck system comprises ointment device, embossing calender, vertical bag platform, coating machine, and described cable core is by described upper ointment device; Aluminium flake is carried out embossing by described embossing calender, forms waveform, and the described cable core and the waveform aluminium flake that scribble ointment pass through vertical bag platform, and waveform aluminium flake is wrapped on described cable core, is coated with insulating material by described coating machine in cable core outside.
Preferably, described outlet roller and take-up roller place are provided with tensioning apparatus, and described tensioning apparatus comprises castor and motion bar, and described motion bar activity centre is flexibly connected with described fuselage.
Preferably, remaining long draw-gear is provided with between described first tank and the second tank, described remaining long draw-gear comprises shell, line roller is provided with in described shell, described shell is provided with line inlet port and line outlet, described beam tube enters from described line inlet port, is around on described line roller, extends described take-up reel from described line outlet.
Preferably, takeup tension controller is provided with between described take-up reel and described remaining long draw-gear.
Preferably, the temperature in described first tank is higher than the temperature of described second tank.
Preferably, described steel wire outside is with PE material.
Preferably, described coating machine rear portion is provided with the 3rd tank.
The cable production system that the present invention proposes has following beneficial effect: 1, native system operation is clear, the remaining long draw-gear be provided with, and makes beam tube and fibre-optical bending degree always, ensures the cable produced, and wire diameter is even, all meets production requirement; 2, there is embossing aluminium flake in cable core outer wrap, add antijamming capability and the mechanical capacity of cable.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described;
Fig. 1 is the schematic diagram of tinting machine of the present invention;
Fig. 2 is the schematic diagram of cover moulding system of the present invention;
Fig. 3 is the schematic diagram of stranding system of the present invention;
Wherein, 1-fuselage, 2-outlet roller, 3-take-up roller, 4-ink-jet tank, 5-curing, 6-unwrapping wire roller group, 7-first tank, 8-second tank, 9-wire diameter detector, 10-static eliminator, 11-extruder, 12-take-up reel, 13-beam tube actinobacillus device, 14-steel wire pay-off device, 15-stranding machine, 16-bundling machine.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.
The present invention proposes a kind of cable production system, comprise tinting machine, cover moulding system, stranding system, chuck system,
Described tinting machine comprises fuselage 1, described fuselage 1 is provided with outlet roller 2, take-up roller 3, ink-jet tank 4, curing 5, described outlet roller 2 is positioned at above described take-up roller 3, and on described outlet roller 2, cover has optical fiber, and described optical fiber goes out take-up by described ink-jet tank 4, curing 5 to take-up roller 3 successively;
Described cover moulding system comprises unwrapping wire roller group 6, first tank 7, second tank 8, wire diameter detector 9, static eliminator 10 is provided with after described unwrapping wire roller group 6, extruder 11 is provided with after described static eliminator 10, described optical fiber stretches out from unwrapping wire roller group 6, by described static eliminator 10 and extruder 11, some outer fiber are wrapped up fine cream and are formed beam tube by described extruder 11; Described extruder 11 rear portion is provided with described first tank 7 and the second tank 8 successively, and described second tank 8 rear portion is provided with footpath, side instrument, and described caliper rear portion is provided with take-up reel 12;
Described stranding system comprises beam tube actinobacillus device 13, steel wire pay-off device 14, stranding machine 15, bundling machine 16, beam tube actinobacillus device 13 draws some beam tubes and steel wire pay-off device 14 draws steel wire by described laminator by rich for steel wire external helicoid some beam tubes, described beam tube, by described bundling machine 16, forms cable core;
Described chuck system comprises ointment device, embossing calender, vertical bag platform, coating machine, and described cable core is by described upper ointment device; Aluminium flake is carried out embossing by described embossing calender, form waveform, the described cable core and the waveform aluminium flake that scribble ointment pass through vertical bag platform, waveform aluminium flake is wrapped on described cable core, insulating material is coated with in cable core outside by described coating machine, use embossing calender that aluminium flake or steel disc are formed waveform, be wrapped in cable core outside, the mechanical resistance properties of cable is strengthened.
Preferably, described outlet roller 2 and take-up roller 3 place are provided with tensioning apparatus, and described tensioning apparatus comprises castor and motion bar, and described motion bar activity centre is flexibly connected with described fuselage 1.
Preferably, remaining long draw-gear is provided with between described first tank 7 and the second tank 8, described remaining long draw-gear comprises shell, line roller is provided with in described shell, described shell is provided with line inlet port and line outlet, described beam tube enters from described line inlet port, is around on described line roller, extends described take-up reel 12 from described line outlet.
Preferably, be provided with takeup tension controller between described take-up reel 12 and described remaining long draw-gear, control the tensioning state of beam tube, can not beam tube be pulled, or beam tube is long, causes beam tube curved transitions.
Preferably, the temperature in described first tank 7 is higher than the temperature of described second tank 8, and the material of light outside, first by the first tank 7 that temperature is higher, at the second tank 8 by low temperature, is cured by optical fiber.
Preferably, described steel wire outside is with PE material.
Preferably, described coating machine rear portion is provided with the 3rd tank.
To be apparent for those skilled in the art to the multiple amendment of embodiment, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (7)
1. a cable production system, comprises tinting machine, cover moulding system, stranding system, chuck system, it is characterized in that,
Described tinting machine comprises fuselage, described fuselage is provided with outlet roller, take-up roller, ink-jet tank, curing, described outlet roller is positioned at above described take-up roller, and on described outlet roller, cover has optical fiber, and described optical fiber goes out take-up by described ink-jet tank, curing to take-up roller successively;
Described cover moulding system comprises unwrapping wire roller group, the first tank, the second tank, wire diameter detector, static eliminator is provided with after described unwrapping wire roller group, extruder is provided with after described static eliminator, described optical fiber stretches out from unwrapping wire roller group, by described static eliminator and extruder, some outer fiber are wrapped up fine cream and are formed beam tube by described extruder; Described extruder rear portion is provided with described first tank and the second tank successively, and described second tank rear portion is provided with footpath, side instrument, and described caliper rear portion is provided with take-up reel;
Described stranding system comprises beam tube actinobacillus device, steel wire pay-off device, stranding machine, bundling machine, beam tube actinobacillus device draws some beam tubes and steel wire pay-off device draws steel wire by described laminator by rich for steel wire external helicoid some beam tubes, described beam tube, by described bundling machine, forms cable core;
Described chuck system comprises ointment device, embossing calender, vertical bag platform, coating machine, and described cable core is by described upper ointment device; Aluminium flake is carried out embossing by described embossing calender, forms waveform, and the described cable core and the waveform aluminium flake that scribble ointment pass through vertical bag platform, and waveform aluminium flake is wrapped on described cable core, is coated with insulating material by described coating machine in cable core outside.
2. cable production system according to claim 1, is characterized in that, described outlet roller and take-up roller place are provided with tensioning apparatus, and described tensioning apparatus comprises castor and motion bar, and described motion bar activity centre is flexibly connected with described fuselage.
3. cable production system according to claim 1, it is characterized in that, remaining long draw-gear is provided with between described first tank and the second tank, described remaining long draw-gear comprises shell, be provided with line roller in described shell, described shell is provided with line inlet port and line outlet, and described beam tube enters from described line inlet port, be around on described line roller, extend described take-up reel from described line outlet.
4. cable production system according to claim 3, is characterized in that, is provided with takeup tension controller between described take-up reel and described remaining long draw-gear.
5. cable production system according to claim 3, is characterized in that, the temperature in described first tank is higher than the temperature of described second tank.
6. cable production system according to claim 1, is characterized in that, described steel wire outside is with PE material.
7. cable production system according to claim 1, is characterized in that, described coating machine rear portion is provided with the 3rd tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510477295.6A CN105070410A (en) | 2015-08-07 | 2015-08-07 | Cable production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510477295.6A CN105070410A (en) | 2015-08-07 | 2015-08-07 | Cable production system |
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| CN105070410A true CN105070410A (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510477295.6A Pending CN105070410A (en) | 2015-08-07 | 2015-08-07 | Cable production system |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107045170A (en) * | 2016-12-30 | 2017-08-15 | 通鼎互联信息股份有限公司 | Loose tube extrusion device |
| CN107561656A (en) * | 2017-09-06 | 2018-01-09 | 通鼎互联信息股份有限公司 | Optical fiber coloring plastic sleeve composite production line and its production technology |
| CN107577018A (en) * | 2017-10-13 | 2018-01-12 | 无锡市华翎电工机械设备有限公司 | Cable jacket production method |
| CN107589505A (en) * | 2017-10-13 | 2018-01-16 | 无锡市华翎电工机械设备有限公司 | Optical cable stranding production method |
| CN107728277A (en) * | 2017-12-01 | 2018-02-23 | 长飞光纤光缆股份有限公司 | A kind of central-beam tube type fiber optic cable integrated production line |
| CN107741619A (en) * | 2017-11-30 | 2018-02-27 | 长飞光纤光缆股份有限公司 | A kind of optical cable colours two sets of integrated tinuous productions |
| CN110286451A (en) * | 2019-05-09 | 2019-09-27 | 成都亨通光通信有限公司 | A kind of optical cable multi-fiber coloring plastic sleeve integrated energy-saving production line |
-
2015
- 2015-08-07 CN CN201510477295.6A patent/CN105070410A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107045170A (en) * | 2016-12-30 | 2017-08-15 | 通鼎互联信息股份有限公司 | Loose tube extrusion device |
| CN107561656A (en) * | 2017-09-06 | 2018-01-09 | 通鼎互联信息股份有限公司 | Optical fiber coloring plastic sleeve composite production line and its production technology |
| CN107561656B (en) * | 2017-09-06 | 2023-09-22 | 通鼎互联信息股份有限公司 | Optical fiber coloring plastic-coated composite production line and production process thereof |
| CN107577018A (en) * | 2017-10-13 | 2018-01-12 | 无锡市华翎电工机械设备有限公司 | Cable jacket production method |
| CN107589505A (en) * | 2017-10-13 | 2018-01-16 | 无锡市华翎电工机械设备有限公司 | Optical cable stranding production method |
| CN107741619A (en) * | 2017-11-30 | 2018-02-27 | 长飞光纤光缆股份有限公司 | A kind of optical cable colours two sets of integrated tinuous productions |
| CN107728277A (en) * | 2017-12-01 | 2018-02-23 | 长飞光纤光缆股份有限公司 | A kind of central-beam tube type fiber optic cable integrated production line |
| CN107728277B (en) * | 2017-12-01 | 2020-01-14 | 长飞光纤光缆股份有限公司 | Integrated production line of central beam tube type optical cable |
| CN110286451A (en) * | 2019-05-09 | 2019-09-27 | 成都亨通光通信有限公司 | A kind of optical cable multi-fiber coloring plastic sleeve integrated energy-saving production line |
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Application publication date: 20151118 |
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