CN104861322A - Colorful rubber dam with high abrasion resistance - Google Patents

Colorful rubber dam with high abrasion resistance Download PDF

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Publication number
CN104861322A
CN104861322A CN201510300085.XA CN201510300085A CN104861322A CN 104861322 A CN104861322 A CN 104861322A CN 201510300085 A CN201510300085 A CN 201510300085A CN 104861322 A CN104861322 A CN 104861322A
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China
Prior art keywords
rubber
parts
agent
dam
wear
Prior art date
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Pending
Application number
CN201510300085.XA
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Chinese (zh)
Inventor
卢恕志
丁蕊
郭建伟
鲍田田
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HUAHAI ENVIRONMENT PROTECTION IND CO Ltd QINGDAO
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HUAHAI ENVIRONMENT PROTECTION IND CO Ltd QINGDAO
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Priority to CN201510300085.XA priority Critical patent/CN104861322A/en
Publication of CN104861322A publication Critical patent/CN104861322A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/12Esters; Ether-esters of cyclic polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/26Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
    • C08L23/32Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with compounds containing phosphorus or sulfur
    • C08L23/34Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with compounds containing phosphorus or sulfur by chlorosulfonation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a colorful rubber dam with high abrasion resistance. The colorful rubber dam is prepared from the following materials: crude rubber, plastifier, white carbon black, nano calcium carbonate, titanium dioxide powder, a pigment, an antiager, an anti-wear agent, an active agent and a vulcanizing agent, wherein the compounding ratio of the crude rubber to the plastifier in parts by weight ranges from 100/15 to 100/10; the crude rubber consists of chlorosulfonated polyethylene rubber and natural rubber, and the compounding ratio of the chlorosulfonated polyethylene rubber to the natural rubber in parts by weight ranges from 80/20 to 90/10; the plastifier is dioctyl phthalate. Through detection, the colorful rubber dam disclosed by the invention is low in Akron abrasion loss, physical mechanical properties of ozone resistance, stretching strength, elongation rate at rupture and the like conform to industrial standards, and requirements for an anti-wear property and the physical mechanical properties for the colorful rubber dam in water conservancy industry under the severe rugged environment can be met.

Description

Colored high wear-resistant rubber dam
Technical field
The present invention relates to a kind of rubber dam, particularly the colored high wear-resistant rubber dam of one.
Background technology
Rubber dam, also known as rubber sluice, is do stress frame with high strength synthetic fibre fabric; inside and outside coating rubber makes protective layer; be processed into adhesive plaster, then be anchored in dam bag base plate becoming closed, by filling the pocket type checkdam that its inflation is formed by row pipeline water (gas).Dam crest can overflow, and can regulate height of dam as required, controls upper pond level, to play the effectiveness such as irrigations, generating, shipping, flood control, gear are damp.The colorful rubber dam feature such as to beautify the environment because outward appearance is gorgeous is widely applied in the river courses such as city, but existing colorful rubber dam wear resistance is poor, and under can not meeting severe rugged environment, water conservancy industry is to the requirement of colorful rubber dam abrasion resistance properties.
Summary of the invention
Based on above-mentioned technical problem, the invention provides a kind of colored high wear-resistant rubber dam.
The technology used in the present invention solution is:
A kind of colored high wear-resistant rubber dam, it is made up of following material: rubber, softening agent, strengthening agent, pigment, titanium dioxide, anti-aging agent, anti-wear agent, promoting agent and vulcanizing agent; Described rubber is made up of chlorosulfonated polyethylene rubber and natural rubber, and the weight of chlorosulfonated polyethylene rubber and natural rubber is 90/10 ~ 80/20; Described strengthening agent is white carbon black and/or nano-calcium carbonate.
Preferably, the weight of described rubber and strengthening agent is 100/40 ~ 100/50.
Preferably, the weight of described rubber and softening agent is 100/10 ~ 100/15.
Preferably, described softening agent is dioctyl phthalate (DOP).
Preferably, described colored high wear-resistant rubber dam is made up of the material of following weight part: rubber 100 parts, 12 parts, softening agent, strengthening agent 50 parts, pigment 6 parts, titanium dioxide 10 parts, 2 parts, anti-aging agent, anti-wear agent 3 parts, promoting agent 5 parts and vulcanizing agent 4 parts.
Be more preferably, described colored high wear-resistant rubber dam is made up of the material of following weight part: chlorosulfonated polyethylene rubber 90 parts, natural rubber 10 parts, o-phthalic acid dibutyl ester 12 parts, white carbon black 40 parts, nano-calcium carbonate 10 parts, pigment 6 parts, titanium dioxide 10 parts, 2 parts, anti-aging agent, anti-wear agent 3 parts, promoting agent 5 parts and vulcanizing agent 4 parts.
Preferably, described chlorosulfonated polyethylene rubber is CSM-40 type chlorosulfonated polyethylene rubber.
Advantageous Effects of the present invention is:
After testing, its Akron abrasion loss of the colored high wear-resistant rubber dam of the present invention can reach 0.10cm 3/ 1.61km, wear resistance is better, and the physical and mechanical properties such as its resistance to ozone, tensile strength and tensile yield also all meets industry standard, can meet the requirement to colorful rubber dam abrasion resistance properties and physical and mechanical properties of under severe rugged environment water conservancy industry.
Embodiment
Generally, the glue kind that molecular chain kindliness is good, elasticity is high, second-order transition temperature is lower, wear resistant is high, as cis-butadiene cement etc., and in the present invention, contriver selects chlorosulfonated polyethylene rubber, because its tensile strength is high, ozone resistance is excellent, and particularly fade resistant performance is given prominence to, possess again higher abrasion resistance, be the elite clone preparing colored high wear-resistant rubber dam simultaneously.For the physical and mechanical properties such as binding property of the wear resistance and sizing material and rubber dam framework material that consider colorful rubber dam, contriver also by chlorosulfonated polyethylene rubber and natural rubber according to a certain ratio and use, and object, one is reduce temperature limit of brittleness when consistency is good; Two is the processing characteristicies improving sizing material, also can improve the physical and mechanical properties on colorful rubber dam in addition.
By test, rubber proportioning is selected:
1.1 main raw material(s)
Chlorosulfonated polyethylene CSM-40 type rubber, natural rubber, o-phthalic acid dibutyl ester, other Synergist S-421 95 (white carbon black, nano-calcium carbonate, pigment, titanium dioxide, anti-aging agent, anti-wear agent, promoting agent and vulcanizing agent), is more than commercially available starting material.As chlorosulfonated polyethylene rubber CSM-40, Jilin Petrochemical Company of China Petrochemical Industry; Softening agent, Shandong, Shandong softening agent limited-liability company; White carbon black (precipitator method), Shandong Xiang Run novel material company limited; Nano-calcium carbonate, Zibo white clouds nanosecond science and technology company limited; Titanium dioxide (rutile-type), Nanjing titanium white Chemical Co., Ltd., in this formula, titanium dioxide is pigment and inorganic ultraviolet-resistant absorbent; Antioxidant MB (2-mercaptobenzothiazole), Hebi City Rong Xin auxiliary agent company limited; Anti-wear agent DC-Z-B (mixture such as vinyl silanes), Wuxi City Dong Cai Science and Technology Ltd. etc.
1.2 testing installation
Banbury mixer, vulcanizing press, tension testing machine, resistance to ozonograph, Akron abrasion machine, climatic chamber.
1.3 performance test
Properties all performs according to existing national rubber industry testing standard.
Change rubber composition proportion, other materials consumption is constant, and rubber proportioning selection result sees the following form 1.
Table 1
Data analysis in his-and-hers watches 1 finds, rubber composition proportion its abrasion performance different difference is larger, and contriver selects the good rubber paralled system of wear resistance, be especially 90/10 (weight part) with chlorosulfonated polyethylene rubber/natural rubber is preferred.
The wear resistance of rubber mainly strengthens by supporting materials such as carbon blacks.Colorful rubber dam can only add the wear resisting property that light supporting material is used for improving rubber dam due to the restriction of color.The light strengthening agent index affecting wear resisting property mainly contains particle diameter, tensio-active agent and dispersiveness.In the starting material on the colored high wear-resistant rubber dam of preparation, the active carbon white of the preferred silane coupling agent process of contriver and nm-class active calcium carbonate are as the strengthening agent of chlorosulfonated polyethylene rubber, and the two has reinforcing and dispersed preferably to chlorosulfonated polyethylene rubber.
Test by following weight: rubber (chlorosulfonated polyethylene rubber CSM-40/ natural rubber is 90/10) 100 parts, 12 parts, softening agent, white carbon black variable, nano-calcium carbonate variable, titanium dioxide 10 parts, pigment 6 parts, 2 parts, anti-aging agent, anti-wear agent 3 parts, promoting agent 5 parts and vulcanizing agent 4 parts.Wherein pigment, anti-aging agent, anti-wear agent, promoting agent and vulcanizing agent can carry out routine according to the experience of those skilled in the art and select, and commercially obtain.Strengthening agent is preferably the composition of white carbon black and nano-calcium carbonate, and change weight therebetween, all the other raw material usage are constant, and concrete test-results is as following table 2.
Table 2
Data analysis in his-and-hers watches 2 can be found out, the rubber dam abrasion performance obtained by above formula is all lower than 0.8cm 3/ 1.61km, and the physical and mechanical properties such as tensile strength and tensile yield also all meets industry standard.Contriver considers wear resistance and the physical and mechanical properties of rubber dam, and preferred white carbon black/nano-calcium carbonate ca proportion is the paralled system of 40/10 (weight part).

Claims (7)

1. a colored high wear-resistant rubber dam, it is characterized in that being made up of following material: rubber, softening agent, strengthening agent, pigment, titanium dioxide, anti-aging agent, anti-wear agent, promoting agent and vulcanizing agent; Described rubber is made up of chlorosulfonated polyethylene rubber and natural rubber, and the weight of chlorosulfonated polyethylene rubber and natural rubber is 90/10 ~ 80/20; Described strengthening agent is white carbon black and/or nano-calcium carbonate.
2. the colored high wear-resistant rubber dam of one according to claim 1, is characterized in that: the weight of described rubber and strengthening agent is 100/40 ~ 100/50.
3. the colored high wear-resistant rubber dam of one according to claim 1, is characterized in that: the weight of described rubber and softening agent is 100/10 ~ 100/15.
4. the colored high wear-resistant rubber dam of one according to claim 1, is characterized in that: described softening agent is dioctyl phthalate (DOP).
5. the colored high wear-resistant rubber dam of one according to claim 1, it is characterized in that being made up of the material of following weight part: rubber 100 parts, 12 parts, softening agent, strengthening agent 50 parts, pigment 6 parts, titanium dioxide 10 parts, 2 parts, anti-aging agent, anti-wear agent 3 parts, promoting agent 5 parts and vulcanizing agent 4 parts.
6. the colored high wear-resistant rubber dam of one according to claim 5, it is characterized in that being made up of the material of following weight part: chlorosulfonated polyethylene rubber 90 parts, natural rubber 10 parts, o-phthalic acid dibutyl ester 12 parts, white carbon black 40 parts, nano-calcium carbonate 10 parts, pigment 6 parts, titanium dioxide 10 parts, 2 parts, anti-aging agent, anti-wear agent 3 parts, promoting agent 5 parts and vulcanizing agent 4 parts.
7. the colored high wear-resistant rubber dam of one according to claim 1, is characterized in that: described chlorosulfonated polyethylene rubber is CSM-40 type chlorosulfonated polyethylene rubber.
CN201510300085.XA 2015-06-04 2015-06-04 Colorful rubber dam with high abrasion resistance Pending CN104861322A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105295126A (en) * 2015-12-09 2016-02-03 四川国鑫机械制造有限公司 Acid and alkaline resistant drying roll rubber material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
郭红霞 主编: "《电线电缆材料——结构·性能·应用》", 31 July 2012 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105295126A (en) * 2015-12-09 2016-02-03 四川国鑫机械制造有限公司 Acid and alkaline resistant drying roll rubber material

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Application publication date: 20150826

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