CN104859030B - Concrete vibrator capable of realizing vibration in horizontal direction and vertical direction - Google Patents
Concrete vibrator capable of realizing vibration in horizontal direction and vertical direction Download PDFInfo
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- CN104859030B CN104859030B CN201510333208.XA CN201510333208A CN104859030B CN 104859030 B CN104859030 B CN 104859030B CN 201510333208 A CN201510333208 A CN 201510333208A CN 104859030 B CN104859030 B CN 104859030B
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- vibration
- support
- vibrator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a concrete vibrator capable of realizing the vibration in horizontal direction and vertical direction. The concrete vibrator capable of realizing the vibration in the horizontal direction and vertical direction comprises support air bags, a gear motor, a vibration framework, a fixed support, a vibration support, a vibration motor, taper axes, a connecting shaft sleeve, a vibration isolation device and a locking device, the support air bags are fixed at two sides of the vibration framework through bolts, and the gear motor is arranged on the vibration framework; the taper axes are welded at four vertex angles of the vibration framework, the taper faces to the upside, and the taper axes can be inserted in taper holes of the connecting shaft sleeve; the connecting shaft sleeve is fixed below a fixed support beam through inside hexagonal bolts, the position is corresponding to the taper axes, and a vibration motor which provides the vibration power source for the vertical vibration of the vibrator is arranged at the lateral surfaces of the fixed support and vibration support. The concrete vibrator capable of realizing the vibration in the horizontal direction and vertical direction is capable of realizing the vibration in the horizontal direction and vertical direction, the concrete aggregate accumulation problem due to the single vibration mode is relieved, the compacting effect is improved, and the product quality of a prefabricated component is improved.
Description
Technical field
The present invention relates to the one kind in concrete prefabricated element production line field can be realized horizontally and vertically shaking
Dynamic concrete vibrator, more particularly to applies in concrete prefabricated element production line, can both carry out horizontal direction vibration
The vibrator of vertical vibration can be carried out again.
Background technology
At present, the closely knit station that concrete vibrator is used in concrete prefabricated element flow production line, is that concrete is pre-
An important step in component scale production process processed.It is mainly used in the concrete prefabricated element to just having poured to shake
Dynamic closely knit, the closely knit effect of vibrator can directly affect the product quality of prefabricated components.In concrete prefabricated element straight-lined manufacturing
Vibrator used in line is mainly made up of the part such as die station fixing device, vibrating device, isolation mounting.Its operation principle be by
Die station fixing device is fixed on die station on vibrator, then drives die station to be vibrated by vibrating device, and vibrating device contains many
Individual vibrating motor, can form the vibration in vertical direction, and isolation mounting reduces impact of the vibration to base plate and basis.It is this
The major defect of vibrator is the vibration that can only carry out vertical direction, and vibration mode is single, easily causes aggregate accumulation, single
It is undesirable that one vibration mode also results in closely knit effect.Existing vibrator vibration mode is single, easily causes aggregate heap
Long-pending and closely knit effect is bad.Therefore, develop a kind of concrete vibrator that can be realized and horizontally and vertically vibrating
New problem always anxious to be resolved.
The content of the invention
It is an object of the invention to provide a kind of concrete vibrator that can realize horizontally and vertically vibrating, should
Horizontal direction and vertical vibration are realized in invention, and various vibration modes are effectively alleviated due to mixing that single vibration form is caused
Solidifying soil aggregate piles up problem, improves closely knit effect.
The object of the present invention is achieved like this：A kind of concrete vibrating that can realize horizontally and vertically vibrating
Machine, including support air bag, reducing motor, vibration frame, fixed support, vibration mounting, vibrating motor, the axis of cone, connecting bushing, every
Vibrating device, locking device, support air bag are bolted on the both sides of vibration frame, and reducing motor is arranged on vibration frame
On；The axis of cone is welded on 4 drift angles of vibration frame, and upwards, the axis of cone can be inserted in the taper hole of connecting bushing taper；Connecting bushing
The lower section of fixed support beam is fixed on by hexagon socket head cap screw, position need to be corresponding with the axis of cone, the vibration of vibrator vertical vibration
The vibrating motor in power source is arranged on the fixed side supported with vibration mounting；Isolation mounting is bolted on fixed support
With the bottom of vibration mounting, locking device connects to be installed in by bearing pin to be fixed inside support and vibration mounting, vibration frame
With the fixed connection for supporting it is by filling compressed air into support air bag so that vibration frame lifting, the axis of cone are inserted into connection
In the taper hole of axle sleeve so that vibration frame is linked together with fixed support；
The operation principle of the concrete vibrator is, after die station is contacted with vibrator, the lock driven by hydraulic system
Tight device is fixed on die station on vibrator, and before horizontal direction vibration is carried out, first passing through pneumatic system is carried out to support air bag
Inflation, makes vibration frame lifting, the axis of cone of vibration frame is inserted in the connecting bushing of fixed support, vibration frame and fixation
Support links together, and the reducing motor work in vibration frame, band movable eccentric wheel are rotated, and produce the exciting force of horizontal direction；
When carrying out vertical vibration, support air bag is deflated, and vibration frame declines, and the axis of cone and connecting bushing are disengaged, vibration frame with it is solid
Fixed support separates, and carries out the vibration of vertical direction, and the vibrating motor work in fixed support and vibration mounting produces vertical direction
Exciting force, vibrator contains isolation mounting, effectively reduces the impact to basis when vibrator works；Vibratory compaction has been operated
Die station is unclamped by Cheng Hou, the locking device that hydraulic system drives, and die station can enter next station.
The present invention is characterized by its structure and working principle.
It is a kind of to realize the concrete vibrator for horizontally and vertically vibrating compared with prior art, it is real with energy
Now vibration horizontally and vertically, alleviates as the aggregate that single vibration form is caused piles up problem, improves
The advantages of closely knit effect, product quality of raising prefabricated components, concrete prefabricated element production line field will be widely used in
In.
Description of the drawings
Below in conjunction with the accompanying drawings and embodiment the present invention is described in detail.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Specific embodiment
Referring to the drawings, a kind of concrete vibrator that can realize horizontally and vertically vibrating, including support air bag
1st, reducing motor 2, vibration frame 3, fixed support 4, vibration mounting 5, vibrating motor 6, the axis of cone 7, connecting bushing 8, isolation mounting
9th, locking device 10, support air bag 1 are bolted on the both sides of vibration frame 3, and reducing motor 2 is arranged on vibration frame 3
On；The axis of cone 7 is welded on 4 drift angles of vibration frame 3, and upwards, the axis of cone 7 can be inserted in the taper hole of connecting bushing 8 taper；Connection
Axle sleeve 8 is fixed on the fixed lower section for supporting 4 crossbeams by hexagon socket head cap screw, and position need to be corresponding with the axis of cone 7, vibrator vertical vibration
The vibrating motor 6 in vibration force source be arranged on the fixed side for supporting 4 and vibration mounting 5；Isolation mounting 9 is bolted
In the fixed bottom for supporting 4 and vibration mounting 5；Locking device 10 is installed in fixed support 4 and vibration by bearing pin connection
Inside seat 5；Vibration frame 3 is by filling compressed air into support air bag with the fixed connection for supporting 4 so that vibration frame 3
Lifting, the axis of cone 7 are inserted in the taper hole of connecting bushing 8 so that vibration frame 3 supports 4 to link together with fixed.
The operation principle of the concrete vibrator is, after die station is contacted with vibrator, the lock driven by hydraulic system
Tight device 10 is fixed on die station on vibrator, before horizontal direction vibration is carried out, first passes through pneumatic system and support air bag 1 is entered
Row inflation, makes 3 lifting of vibration frame, the axis of cone 7 of vibration frame 3 is inserted in the connecting bushing 8 of fixed support 4, vibrating frame
Frame 3 supports 4 to link together with fixed, and the reducing motor 2 in vibration frame 3 works, and band movable eccentric wheel is rotated, and produces level side
To exciting force；When carrying out vertical vibration, support air bag 1 is deflated, and vibration frame 3 declines, and the axis of cone 7 is taken off with connecting bushing 8
Open, vibration frame 3 supports 4 to separate with fixed, carry out the vibration of vertical direction, it is fixed to support 4 and the vibration electricity on vibration mounting 5
Machine 6 works, and produces the exciting force of vertical direction, and vibrator contains isolation mounting 9, effectively reduces when vibrator works to basis
Impact；The use of the concrete vibrator and operational approach are, after the completion of vibratory compaction operation, the lock that hydraulic system drives
Die station is unclamped by tight device 10, and die station can enter next station.
Claims (1)
1. a kind of concrete vibrator that can realize horizontally and vertically vibrating, including support air bag, reducing motor, shakes
Dynamic framework, fixed support, vibration mounting, vibrating motor, the axis of cone, connecting bushing, isolation mounting, locking device, it is characterised in that：
Support air bag is bolted on the both sides of vibration frame, and reducing motor is arranged on vibration frame；The axis of cone is welded on vibration
4 drift angles of framework, upwards, the axis of cone can be inserted in the taper hole of connecting bushing taper；Connecting bushing is solid by hexagon socket head cap screw
The lower section of fixed support beam is scheduled on, position need to be corresponding with the axis of cone, the vibrating motor in the vibration force source of vibrator vertical vibration
Installed in the fixed side supported with vibration mounting；Isolation mounting is bolted under fixed support and vibration mounting
Portion, locking device are installed in by bearing pin connection and are fixed inside support and vibration mounting, the company of vibration frame and fixed support
Connecing is by filling compressed air into support air bag so that vibration frame lifting, the axis of cone are inserted in the taper hole of connecting bushing, are made
Obtain vibration frame to link together with fixed support；The operation principle of the concrete vibrator is that die station is contacted with vibrator
Afterwards, the locking device for being driven by hydraulic system is fixed on die station on vibrator, before horizontal direction vibration is carried out, is first passed through
Pneumatic system is inflated to support air bag, makes vibration frame lifting, makes the axis of cone of vibration frame be inserted into the company of fixed support
In spindle set, vibration frame is linked together with fixed support, and the reducing motor work in vibration frame, band movable eccentric wheel turn
It is dynamic, produce the exciting force of horizontal direction；When carrying out vertical vibration, support air bag is deflated, and vibration frame declines, the axis of cone and company
Spindle set is disengaged, and vibration frame is separated with fixed support, carries out the vibration of vertical direction, shaking in fixed support and vibration mounting
Galvanic electricity machine works, and produces the exciting force of vertical direction, and vibrator contains isolation mounting, effectively reduces when vibrator works to base
The impact of plinth；After the completion of vibratory compaction operation, die station is unclamped by the locking device that hydraulic system drives, and die station can enter next work
Position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510333208.XA CN104859030B (en) | 2015-06-16 | 2015-06-16 | Concrete vibrator capable of realizing vibration in horizontal direction and vertical direction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510333208.XA CN104859030B (en) | 2015-06-16 | 2015-06-16 | Concrete vibrator capable of realizing vibration in horizontal direction and vertical direction |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104859030A CN104859030A (en) | 2015-08-26 |
| CN104859030B true CN104859030B (en) | 2017-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510333208.XA Active CN104859030B (en) | 2015-06-16 | 2015-06-16 | Concrete vibrator capable of realizing vibration in horizontal direction and vertical direction |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199618A (en) * | 2017-07-21 | 2017-09-26 | 长沙远大住宅工业集团股份有限公司 | Vibrational system |
| CN109049272B (en) * | 2018-10-15 | 2024-07-23 | 长沙远大住宅工业集团股份有限公司 | Vibrating table |
| CN110344329A (en) * | 2019-06-18 | 2019-10-18 | 北京碧鑫水务有限公司 | Bridge construction smashes vibrating device |
| CN111673870A (en) * | 2020-06-24 | 2020-09-18 | 中电建成都建筑工业化有限责任公司 | Concrete member processing intelligence shaking table |
| CN116852492B (en) * | 2023-08-15 | 2024-05-03 | 太原理工大学 | Triaxial vibration forming system and method for ballastless track plate |
Citations (9)
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|---|---|---|---|---|
| GB461848A (en) * | 1936-03-30 | 1937-02-25 | Ferdinand Schmidt | Improvements in or relating to shaker tables particularly those intended for use in the moulding of articles in concrete |
| US5571464A (en) * | 1994-02-07 | 1996-11-05 | Aaseth; Allen | Method for forming concrete products |
| JP3640389B2 (en) * | 2003-03-05 | 2005-04-20 | 平岡金属工業株式会社 | Low noise molding method and equipment for concrete secondary products |
| CN200963869Y (en) * | 2006-11-03 | 2007-10-24 | 爱科昇株式会社 | Vibration bench for compacting concrete |
| CN202716357U (en) * | 2012-07-05 | 2013-02-06 | 洛阳卓尔振动器有限公司 | Low-noise vibration platform |
| CN202878444U (en) * | 2012-08-13 | 2013-04-17 | 深圳市华森机电技术有限公司 | Concrete vibrating device |
| CN104015259A (en) * | 2014-06-20 | 2014-09-03 | 北方重工集团有限公司 | Mold table driving device with air bag |
| CN203919290U (en) * | 2014-06-23 | 2014-11-05 | 廊坊合力天一机械设备有限公司 | A kind of three-dimensional variable frequency vibrational system |
| CN104385435A (en) * | 2014-10-13 | 2015-03-04 | 河海大学 | Mortar forming device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9073239B2 (en) * | 2011-08-23 | 2015-07-07 | Christopher T Banus | Vacuum vibration press for forming engineered composite stone slabs |
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2015
- 2015-06-16 CN CN201510333208.XA patent/CN104859030B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB461848A (en) * | 1936-03-30 | 1937-02-25 | Ferdinand Schmidt | Improvements in or relating to shaker tables particularly those intended for use in the moulding of articles in concrete |
| US5571464A (en) * | 1994-02-07 | 1996-11-05 | Aaseth; Allen | Method for forming concrete products |
| JP3640389B2 (en) * | 2003-03-05 | 2005-04-20 | 平岡金属工業株式会社 | Low noise molding method and equipment for concrete secondary products |
| CN200963869Y (en) * | 2006-11-03 | 2007-10-24 | 爱科昇株式会社 | Vibration bench for compacting concrete |
| CN202716357U (en) * | 2012-07-05 | 2013-02-06 | 洛阳卓尔振动器有限公司 | Low-noise vibration platform |
| CN202878444U (en) * | 2012-08-13 | 2013-04-17 | 深圳市华森机电技术有限公司 | Concrete vibrating device |
| CN104015259A (en) * | 2014-06-20 | 2014-09-03 | 北方重工集团有限公司 | Mold table driving device with air bag |
| CN203919290U (en) * | 2014-06-23 | 2014-11-05 | 廊坊合力天一机械设备有限公司 | A kind of three-dimensional variable frequency vibrational system |
| CN104385435A (en) * | 2014-10-13 | 2015-03-04 | 河海大学 | Mortar forming device |
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| CN104859030A (en) | 2015-08-26 |
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