CN207578633U - A kind of split type concrete vibrating stand of mobile model - Google Patents
A kind of split type concrete vibrating stand of mobile model Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种混凝土预制产品自动化加工过程中的振捣技术,特别涉及一种移动型分体式混凝土振动台。The utility model relates to a vibrating technology in the automatic processing process of concrete prefabricated products, in particular to a mobile split concrete vibrating table.
背景技术Background technique
目前,公知的建筑工程技术中混凝土是重要的基础材料,为了保证混凝土具有较好的密实性,采用振动振捣是常用的技术方法。At present, concrete is an important basic material in the known construction engineering technology. In order to ensure that the concrete has better compactness, vibrating and vibrating is a commonly used technical method.
现有的混凝土振动振捣方法主要有:振动台振捣、振动棒振捣、附着式振捣和碾压振捣。其中,振动棒振捣主要用于现浇混凝土;附着式振捣主要应用于工厂中的大型构件;碾压振捣主要用于干硬性混凝土或土石物料。对于中小型预制产品则采用振动台振捣的方式。Existing concrete vibrating methods mainly include: vibrating table vibrating, vibrating rod vibrating, attached vibrating and rolling vibrating. Among them, vibrating rod vibrating is mainly used for cast-in-place concrete; attached vibrating is mainly used for large components in factories; rolling vibrating is mainly used for dry hard concrete or earth and stone materials. For small and medium-sized prefabricated products, the vibrating table is used to vibrate.
现有的振动台振捣设备基本为固定安装方式,并且只控制激振力,不可以调整频率,也没有振幅的相关要求控制。振动棒振捣劳动强度大,质量受到人为影响因素多。附着式振捣由于其激振力长期集中在同一点上,容易导致模具疲劳变形,也容易产生局部过振,使混凝土离析、表面起泡、粘皮和产生色差,进而影响产品质量。The existing vibrating table vibrating equipment is basically fixed installation, and only controls the exciting force, the frequency cannot be adjusted, and there is no related requirement control of the amplitude. The vibrating rod is labor-intensive, and the quality is affected by many human factors. Because the excitation force of the attached vibrator is concentrated on the same point for a long time, it is easy to cause fatigue deformation of the mold, and it is also easy to produce local over-vibration, which will cause concrete segregation, surface blistering, skin sticking and color difference, which will affect product quality.
实用新型内容Utility model content
本实用新型的目的是:提出一种移动型分体式混凝土振动台,其能够随需求调整激振力、频率和振幅,并均匀地将力传递到模具上,以解决现有混凝土振捣过程中出现的离析、气泡和色差大等质量问题。The purpose of this utility model is: to propose a mobile split concrete vibrating table, which can adjust the exciting force, frequency and amplitude according to the demand, and evenly transmit the force to the mold, so as to solve the problem of the existing concrete vibrating process. There are quality problems such as segregation, bubbles and large color difference.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种移动型分体式混凝土振动台,包括左右两排振动台,在两排振动台之间设有一模具移动通道;所述振动台包括一移动机架,在所述移动机架上安装有一钢箱,在所述钢箱的内装有一台附着式的振动电机,在所述钢箱的内壁顶面或两侧设置有一用于吸附模具用的电磁铁,在所述钢箱的外壁顶面设置有一减震支座,在所述振动电机上装有一偏心轮。A mobile split concrete vibrating table, comprising two rows of vibrating tables left and right, a mold moving channel is arranged between the two rows of vibrating tables; the vibrating table includes a mobile frame, on which a steel box, an attached vibrating motor is installed inside the steel box, an electromagnet for absorbing molds is arranged on the inner wall top surface or both sides of the steel box, and an outer wall top surface of the steel box is set There is a shock-absorbing support, and an eccentric wheel is housed on the vibration motor.
进一步,所述移动机架包括架体、转动杆和液压伸缩臂;所述转动杆的一端安装在所述架体的顶部,其另一端与所述钢箱连接,所述液压伸缩臂的一端安装在所述架体的中部,其另一端安装在所述转动杆的中部。Further, the mobile frame includes a frame body, a rotating rod and a hydraulic telescopic arm; one end of the rotating rod is installed on the top of the frame body, the other end is connected to the steel box, and one end of the hydraulic telescopic arm It is installed in the middle of the frame body, and its other end is installed in the middle of the rotating rod.
进一步,所述减震支座为一橡胶垫,通过调整该橡胶垫的厚度和刚度,可以调整振幅。Further, the shock-absorbing support is a rubber pad, and the vibration amplitude can be adjusted by adjusting the thickness and stiffness of the rubber pad.
进一步,所述钢箱由低合金钢板或碳素钢板焊接而成,其箱体的大小和数量应与模具的尺寸和重量相匹配。Furthermore, the steel box is welded by low-alloy steel plate or carbon steel plate, and the size and quantity of the box should match the size and weight of the mould.
进一步,所述偏心轮由固定偏心块、活动偏心块和法兰盘构成,所述法兰盘安装在所述振动电机上,所述固定偏心块和活动偏心块置于所述法兰盘内,并由锁定盘和锁定螺栓固定。Further, the eccentric wheel is composed of a fixed eccentric block, a movable eccentric block and a flange, the flange is installed on the vibration motor, and the fixed eccentric block and the movable eccentric block are placed in the flange , and is fixed by a locking disc and a locking bolt.
本实用新型的有益效果是:本实用新型的振动台采用可移动振动的方式,能够根据需求将振捣力均匀地传递到模具上,其与现有技术相比,其采用两排振动箱体协调作业,且中间部分留出了物流通道,其采用活动偏心块和固定偏心块协调作业的方式,可以随需求调整激振力的大小,其振动电机采用变频控制技术,因此可随需求调整振动频率。移动机架通过液压伸缩臂振动钢箱,电磁铁吸附在模具底面,通过调整箱面上的橡胶垫厚度和橡胶的刚度来控制振幅,从而使混凝土预制产品的生产速度快、密度高,并解决气泡、粘皮、色差大等质量通病。The beneficial effects of the utility model are: the vibrating table of the utility model adopts a movable vibration mode, which can evenly transmit the vibrating force to the mold according to the demand. Compared with the prior art, it adopts two rows of vibrating boxes Coordinated operations, and a logistics channel is reserved in the middle part. It adopts the coordinated operation method of the movable eccentric block and the fixed eccentric block, and the size of the exciting force can be adjusted according to the demand. The vibration motor adopts frequency conversion control technology, so the vibration can be adjusted according to the demand. frequency. The mobile frame vibrates the steel box through the hydraulic telescopic arm, and the electromagnet is adsorbed on the bottom surface of the mold. The vibration amplitude is controlled by adjusting the thickness of the rubber pad on the box surface and the stiffness of the rubber, so that the production speed of concrete precast products is fast and the density is high. And solve Bubbles, sticky skin, large color difference and other common quality problems.
附图说明Description of drawings
图1是一种移动型分体式混凝土振动台的横向结构示意图。Figure 1 is a schematic diagram of the lateral structure of a mobile split concrete vibrating table.
图2是一种移动型分体式混凝土振动台的纵向结构示意图。Fig. 2 is a schematic diagram of the longitudinal structure of a mobile split concrete vibrating table.
图3是偏心轮的结构示意图。Fig. 3 is a structural schematic diagram of the eccentric wheel.
图中:1-架体、2-液压伸缩臂、3-转动杆、4-振动电机、5-偏心轮、6-钢箱、7-电磁铁、8-减震支座、9-模具、51-法兰盘、52-活动偏心块、53-固定偏心块、54-锁定盘、55-锁定螺栓。In the figure: 1-frame body, 2-hydraulic telescopic arm, 3-rotating rod, 4-vibration motor, 5-eccentric wheel, 6-steel box, 7-electromagnet, 8-shock absorbing support, 9-mold, 51-flange plate, 52-movable eccentric block, 53-fixed eccentric block, 54-locking plate, 55-locking bolt.
具体实施方式Detailed ways
以下结合附图。对本实用新型做进一步说明。Below in conjunction with accompanying drawing. The utility model is described further.
一种移动型分体式混凝土振动台的具体实施方式如图1所示,包括左右两排振动台,在两排振动台之间设有一模具移动通道。A specific embodiment of a mobile split concrete vibrating table is shown in Figure 1, which includes two rows of vibrating tables on the left and right, and a mold moving channel is arranged between the two rows of vibrating tables.
单个振动台的具体结构包括:一移动机架,在该移动机架上装有一钢箱6,在钢箱内装有一台附着式的振动电机4,在该振动电机4上装有一偏心轮5;此外,在钢箱6的内腔顶面安装有一电磁铁7,该电磁铁7用于吸附固定模具,还可设置在箱体的内壁两侧。在钢箱6外壁顶面设有一减震支座8,而模具9就放置在减震支座8上。该减震支座8为一橡胶垫,通过调整橡胶垫的厚度和刚度两种方式可以调整振幅。The specific structure of a single vibrating table includes: a mobile frame, a steel box 6 is housed on the mobile frame, an attached vibrating motor 4 is housed in the steel box, and an eccentric wheel 5 is housed on the vibrating motor 4; in addition, An electromagnet 7 is installed on the inner cavity top surface of steel case 6, and this electromagnet 7 is used for absorbing and fixing mould, and can also be arranged on the inner wall both sides of casing. A shock-absorbing support 8 is provided on the top surface of the outer wall of the steel box 6, and the mold 9 is placed on the shock-absorbing support 8. The shock-absorbing support 8 is a rubber pad, and the vibration amplitude can be adjusted by adjusting the thickness and stiffness of the rubber pad.
具体的讲:移动机架结构如图1和2所示,包括架体1、转动杆3和液压伸缩臂2;其中,转动杆3的一端安装在架体1的顶部,其另一端与钢箱6连接,液压伸缩臂2的一端安装在架体1的中部,其另一端安装在转动杆3的中部。Specifically: the structure of the mobile frame is shown in Figures 1 and 2, including a frame body 1, a rotating rod 3 and a hydraulic telescopic arm 2; Case 6 is connected, and one end of hydraulic telescopic arm 2 is installed in the middle part of frame body 1, and its other end is installed in the middle part of rotating bar 3.
偏心轮5的具体结构如图3所示,由固定偏心块53、活动偏心块52和法兰盘51构成,法兰盘51安装在振动电机4上,固定偏心块53和活动偏心块52置于法兰盘51内,并由锁定盘54和锁定螺栓55固定。转动活动偏心块52可以调整激振力的大小,而激振力大小是由振动台重量、模具重量、混凝土预制产品重量决定。The concrete structure of eccentric wheel 5 is shown in Figure 3, is made of fixed eccentric block 53, movable eccentric block 52 and flange plate 51, and flange plate 51 is installed on the vibration motor 4, and fixed eccentric block 53 and movable eccentric block 52 place In the flange 51, and fixed by the locking plate 54 and the locking bolt 55. Rotating the movable eccentric block 52 can adjust the size of the exciting force, and the size of the exciting force is determined by the weight of the vibrating table, the weight of the mold, and the weight of the concrete prefabricated product.
工作原理如下:移动式振动台的转动杆和液压伸缩臂是互相协同工作的关系,液压伸缩臂工作时通过转动杆使钢箱做弧线运动,非工作状态时液压伸缩臂收回,使钢箱悬挂在架体下方。The working principle is as follows: the rotating rod of the mobile vibrating table and the hydraulic telescopic arm are in a cooperative relationship. When the hydraulic telescopic arm is working, the steel box is moved in an arc through the rotating rod. When it is not working, the hydraulic telescopic arm is retracted to make the steel box Hanging below the frame body.
本实用新型提供的方案解决现有混凝土振捣中出现的离析、气泡、色差大等质量问题,特别为中小型预制构件生产提供一种在流水线上加工的振捣技术方案。The solution provided by the utility model solves the quality problems such as segregation, air bubbles and large color difference in existing concrete vibrating, and provides a vibrating technical solution processed on an assembly line especially for the production of small and medium-sized prefabricated components.
以上显示和描述了本方案的基本原理和主要特征和本方案的优点。本行业的技术人员应该了解,本方案不受上述实施例的限制,上述实施例和说明书中描述的只是说明本方案的原理,在不脱离本方案精神和范围的前提下,本方案还会有各种变化和改进,这些变化和改进都落入要求保护的本方案范围内。本方案要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles and main features of the scheme and the advantages of the scheme. Those skilled in the industry should understand that this program is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of this program. On the premise of not departing from the spirit and scope of this program, this program will also have Variations and improvements all fall within the scope of the claimed solution. The scope of protection required by the program is defined by the appended claims and their equivalents.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702857A (en) * | 2017-10-26 | 2019-05-03 | 中铁二十三局集团轨道交通工程有限公司 | A kind of split type concrete vibrating stand of mobile model |
| CN109732774A (en) * | 2019-01-22 | 2019-05-10 | 江苏若琪建筑产业有限公司 | A kind of overlapping sheet metal forming plate vibration device |
| CN112895085A (en) * | 2021-03-05 | 2021-06-04 | 张细春 | Bridge concrete prefabricated component preparation forming die |
| CN114393669A (en) * | 2021-12-28 | 2022-04-26 | 泉州市三联机械制造有限公司 | Vibration system applied to block forming machine |
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2017
- 2017-10-26 CN CN201721400165.3U patent/CN207578633U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702857A (en) * | 2017-10-26 | 2019-05-03 | 中铁二十三局集团轨道交通工程有限公司 | A kind of split type concrete vibrating stand of mobile model |
| CN109732774A (en) * | 2019-01-22 | 2019-05-10 | 江苏若琪建筑产业有限公司 | A kind of overlapping sheet metal forming plate vibration device |
| CN112895085A (en) * | 2021-03-05 | 2021-06-04 | 张细春 | Bridge concrete prefabricated component preparation forming die |
| CN114393669A (en) * | 2021-12-28 | 2022-04-26 | 泉州市三联机械制造有限公司 | Vibration system applied to block forming machine |
| CN114393669B (en) * | 2021-12-28 | 2023-09-12 | 泉州市三联机械制造有限公司 | Vibration system applied to block forming machine |
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