CN104859030A - Concrete vibrator capable of realizing vibration in horizontal direction and vertical direction - Google Patents
Concrete vibrator capable of realizing vibration in horizontal direction and vertical direction Download PDFInfo
- Publication number
- CN104859030A CN104859030A CN201510333208.XA CN201510333208A CN104859030A CN 104859030 A CN104859030 A CN 104859030A CN 201510333208 A CN201510333208 A CN 201510333208A CN 104859030 A CN104859030 A CN 104859030A
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- vibration
- fixed support
- vibrator
- horizontal direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a concrete vibrator capable of realizing the vibration in horizontal direction and vertical direction. The concrete vibrator capable of realizing the vibration in the horizontal direction and vertical direction comprises support air bags, a gear motor, a vibration framework, a fixed support, a vibration support, a vibration motor, taper axes, a connecting shaft sleeve, a vibration isolation device and a locking device, the support air bags are fixed at two sides of the vibration framework through bolts, and the gear motor is arranged on the vibration framework; the taper axes are welded at four vertex angles of the vibration framework, the taper faces to the upside, and the taper axes can be inserted in taper holes of the connecting shaft sleeve; the connecting shaft sleeve is fixed below a fixed support beam through inside hexagonal bolts, the position is corresponding to the taper axes, and a vibration motor which provides the vibration power source for the vertical vibration of the vibrator is arranged at the lateral surfaces of the fixed support and vibration support. The concrete vibrator capable of realizing the vibration in the horizontal direction and vertical direction is capable of realizing the vibration in the horizontal direction and vertical direction, the concrete aggregate accumulation problem due to the single vibration mode is relieved, the compacting effect is improved, and the product quality of a prefabricated component is improved.
Description
Technical field
The present invention relates to a kind of concrete vibrator that can realize horizontal direction and vertical vibration in concrete prefabricated element production line field, in particular to being applied in concrete prefabricated element production line, not only can carry out horizontal direction vibration but also the vibrator of vertical vibration can have been carried out.
Background technology
At present, concrete vibrator is used for the closely knit station in concrete prefabricated element flow production line, is an important step in concrete prefabricated element scale production process.Be mainly used in carrying out vibratory compaction to the concrete prefabricated element of just having built, the closely knit effect of vibrator directly can affect the product quality of prefabricated components.The vibrator used in concrete prefabricated element flow production line is primarily of part compositions such as die station fixture, vibrating device, isolation mountings.Its operation principle is fixed on vibrator by die station fixture by die station, die station is driven to vibrate by vibrating device again, vibrating device contains multiple vibrating motor, can form the vibration in vertical direction, and isolation mounting decreases the impact vibrated base plate and basis.The major defect of this vibrator is the vibration can only carrying out vertical direction, and vibration mode is single, easily causes aggregate to pile up, and single vibration mode also can cause closely knit effect undesirable.Existing vibrator vibration mode is single, easily cause aggregate pile up and closely knit effect bad.Therefore, develop a kind of concrete vibrator that can realize horizontal direction and vertical vibration is new problem anxious to be resolved always.
Summary of the invention
The object of the present invention is to provide a kind of concrete vibrator that can realize horizontal direction and vertical vibration, this invention realizes horizontal direction and vertical vibration, multiple vibration mode effectively alleviates the aggregate accumulation problem because single vibration form causes, and improves closely knit effect.
The object of the present invention is achieved like this: a kind of concrete vibrator that can realize horizontal direction and vertical vibration, comprise support air bag, reducing motor, vibration frame, fixed support, vibration mounting, vibrating motor, the axis of cone, connecting bushing, isolation mounting, locking device, support air bag is bolted on the both sides of vibration frame, and reducing motor is arranged on vibration frame; The axis of cone is welded on 4 drift angles of vibration frame, and upwards, the axis of cone can be inserted in the taper hole of connecting bushing tapering; Connecting bushing is fixed on the below of fixed support crossbeam by hexagon socket head cap screw, and position need be corresponding with the axis of cone, and the vibrating motor in the vibration force source of vibrator vertical vibration is arranged on the side of fixed support and vibration mounting; Isolation mounting is bolted on the bottom of fixed support and vibration mounting, locking device is installed in fixed support by pinned connection and vibration mounting is inner, the connection of vibration frame and fixed support is by filling compressed air in support air bag, make vibration frame lifting, the axis of cone is inserted in the taper hole of connecting bushing, and vibration frame and fixed support are linked together;
The operation principle of described concrete vibrator is, after die station contacts with vibrator, die station is fixed on vibrator by the locking device driven by hydraulic system, before carrying out horizontal direction vibration, is first inflated support air bag by pneumatic system, make vibration frame lifting, make the axis of cone of vibration frame be inserted in the connecting bushing of fixed support, vibration frame and fixed support link together, the reducing motor work in vibration frame, band movable eccentric wheel rotates, and produces the exciting force of horizontal direction; When carrying out vertical vibration, support air bag is exitted, vibration frame declines, the axis of cone and connecting bushing are thrown off, and vibration frame is separated with fixed support, carry out the vibration of vertical direction, vibrating motor work on fixed support and vibration mounting, produce the exciting force of vertical direction, vibrator contains isolation mounting, the effective impact reduced to basis when vibrator works; After vibratory compaction has operated, die station is unclamped by the locking device that hydraulic system drives, and die station can enter next station.
Main points of the present invention are its structure and working principle.
A kind of concrete vibrator that can realize horizontal direction and vertical vibration compared with prior art, there is the vibration that can realize horizontal direction and vertical direction, alleviate the aggregate accumulation problem because single vibration form causes, improve closely knit effect, improve the advantages such as the product quality of prefabricated components, will be widely used in concrete prefabricated element production line field.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is described in detail.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Detailed description of the invention
With reference to accompanying drawing, a kind of concrete vibrator that can realize horizontal direction and vertical vibration, comprise support air bag 1, reducing motor 2, vibration frame 3, fixed support 4, vibration mounting 5, vibrating motor 6, the axis of cone 7, connecting bushing 8, isolation mounting 9, locking device 10, support air bag 1 is bolted on the both sides of vibration frame 3, and reducing motor 2 is arranged on vibration frame 3; The axis of cone 7 is welded on 4 drift angles of vibration frame 3, and upwards, the axis of cone 7 can be inserted in the taper hole of connecting bushing 8 tapering; Connecting bushing 8 is fixed on the below of fixed support 4 crossbeam by hexagon socket head cap screw, and position need be corresponding with the axis of cone 7, and the vibrating motor 6 in the vibration force source of vibrator vertical vibration is arranged on the side of fixed support 4 and vibration mounting 5; Isolation mounting 9 is bolted on the bottom of fixed support 4 and vibration mounting 5; It is inner with vibration mounting 5 that locking device 10 is installed in fixed support 4 by pinned connection; Vibration frame 3 is by filling compressed air in support air bag with the connection of fixed support 4, and make vibration frame 3 lifting, the axis of cone 7 is inserted in the taper hole of connecting bushing 8, and vibration frame 3 and fixed support 4 are linked together.
The operation principle of described concrete vibrator is, after die station contacts with vibrator, die station is fixed on vibrator by the locking device 10 driven by hydraulic system, before carrying out horizontal direction vibration, first by pneumatic system, support air bag 1 is inflated, make vibration frame 3 lifting, the axis of cone 7 of vibration frame 3 is made to be inserted in the connecting bushing 8 of fixed support 4, vibration frame 3 and fixed support 4 link together, reducing motor 2 in vibration frame 3 works, band movable eccentric wheel rotates, and produces the exciting force of horizontal direction; When carrying out vertical vibration, support air bag 1 is exitted, vibration frame 3 declines, the axis of cone 7 and connecting bushing 8 are thrown off, and vibration frame 3 is separated with fixed support 4, carries out the vibration of vertical direction, vibrating motor 6 on fixed support 4 and vibration mounting 5 works, produce the exciting force of vertical direction, vibrator contains isolation mounting 9, the effective impact reduced to basis when vibrator works; Use and the method for operating of described concrete vibrator are, after vibratory compaction has operated, die station is unclamped by the locking device 10 that hydraulic system drives, and die station can enter next station.
Claims (2)
1. one kind can realize the concrete vibrator of horizontal direction and vertical vibration, comprise support air bag, reducing motor, vibration frame, fixed support, vibration mounting, vibrating motor, the axis of cone, connecting bushing, isolation mounting, locking device, it is characterized in that: support air bag is bolted on the both sides of vibration frame, reducing motor is arranged on vibration frame; The axis of cone is welded on 4 drift angles of vibration frame, and upwards, the axis of cone can be inserted in the taper hole of connecting bushing tapering; Connecting bushing is fixed on the below of fixed support crossbeam by hexagon socket head cap screw, and position need be corresponding with the axis of cone, and the vibrating motor in the vibration force source of vibrator vertical vibration is arranged on the side of fixed support and vibration mounting; Isolation mounting is bolted on the bottom of fixed support and vibration mounting, locking device is installed in fixed support by pinned connection and vibration mounting is inner, the connection of vibration frame and fixed support is by filling compressed air in support air bag, make vibration frame lifting, the axis of cone is inserted in the taper hole of connecting bushing, and vibration frame and fixed support are linked together.
2. a kind of concrete vibrator that can realize horizontal direction and vertical vibration according to claim 1, it is characterized in that: the operation principle of described concrete vibrator is, after die station contacts with vibrator, die station is fixed on vibrator by the locking device driven by hydraulic system, before carrying out horizontal direction vibration, first by pneumatic system, support air bag is inflated, make vibration frame lifting, the axis of cone of vibration frame is made to be inserted in the connecting bushing of fixed support, vibration frame and fixed support link together, reducing motor work in vibration frame, band movable eccentric wheel rotates, produce the exciting force of horizontal direction, when carrying out vertical vibration, support air bag is exitted, vibration frame declines, the axis of cone and connecting bushing are thrown off, and vibration frame is separated with fixed support, carry out the vibration of vertical direction, vibrating motor work on fixed support and vibration mounting, produce the exciting force of vertical direction, vibrator contains isolation mounting, the effective impact reduced to basis when vibrator works, after vibratory compaction has operated, die station is unclamped by the locking device that hydraulic system drives, and die station can enter next station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510333208.XA CN104859030B (en) | 2015-06-16 | 2015-06-16 | Concrete vibrator capable of realizing vibration in horizontal direction and vertical direction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510333208.XA CN104859030B (en) | 2015-06-16 | 2015-06-16 | Concrete vibrator capable of realizing vibration in horizontal direction and vertical direction |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104859030A true CN104859030A (en) | 2015-08-26 |
| CN104859030B CN104859030B (en) | 2017-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510333208.XA Active CN104859030B (en) | 2015-06-16 | 2015-06-16 | Concrete vibrator capable of realizing vibration in horizontal direction and vertical direction |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199618A (en) * | 2017-07-21 | 2017-09-26 | 长沙远大住宅工业集团股份有限公司 | Vibrational system |
| CN109049272A (en) * | 2018-10-15 | 2018-12-21 | 长沙远大住宅工业阜阳有限公司 | Shake table |
| CN110344329A (en) * | 2019-06-18 | 2019-10-18 | 北京碧鑫水务有限公司 | Bridge construction smashes vibrating device |
| CN111673870A (en) * | 2020-06-24 | 2020-09-18 | 中电建成都建筑工业化有限责任公司 | Concrete member processing intelligence shaking table |
| CN116852492A (en) * | 2023-08-15 | 2023-10-10 | 太原理工大学 | Triaxial vibration forming system and method for ballastless track plate |
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| GB461848A (en) * | 1936-03-30 | 1937-02-25 | Ferdinand Schmidt | Improvements in or relating to shaker tables particularly those intended for use in the moulding of articles in concrete |
| US5571464A (en) * | 1994-02-07 | 1996-11-05 | Aaseth; Allen | Method for forming concrete products |
| JP3640389B2 (en) * | 2003-03-05 | 2005-04-20 | 平岡金属工業株式会社 | Low noise molding method and equipment for concrete secondary products |
| CN200963869Y (en) * | 2006-11-03 | 2007-10-24 | 爱科昇株式会社 | Vibration bench for compacting concrete |
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| CN203919290U (en) * | 2014-06-23 | 2014-11-05 | 廊坊合力天一机械设备有限公司 | A kind of three-dimensional variable frequency vibrational system |
| CN104385435A (en) * | 2014-10-13 | 2015-03-04 | 河海大学 | Mortar forming device |
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2015
- 2015-06-16 CN CN201510333208.XA patent/CN104859030B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| GB461848A (en) * | 1936-03-30 | 1937-02-25 | Ferdinand Schmidt | Improvements in or relating to shaker tables particularly those intended for use in the moulding of articles in concrete |
| US5571464A (en) * | 1994-02-07 | 1996-11-05 | Aaseth; Allen | Method for forming concrete products |
| JP3640389B2 (en) * | 2003-03-05 | 2005-04-20 | 平岡金属工業株式会社 | Low noise molding method and equipment for concrete secondary products |
| CN200963869Y (en) * | 2006-11-03 | 2007-10-24 | 爱科昇株式会社 | Vibration bench for compacting concrete |
| US20140205703A1 (en) * | 2011-08-23 | 2014-07-24 | Christopher T. Banus | Vacuum vibration press for forming engineered composite stone slabs |
| CN202716357U (en) * | 2012-07-05 | 2013-02-06 | 洛阳卓尔振动器有限公司 | Low-noise vibration platform |
| CN202878444U (en) * | 2012-08-13 | 2013-04-17 | 深圳市华森机电技术有限公司 | Concrete vibrating device |
| CN104015259A (en) * | 2014-06-20 | 2014-09-03 | 北方重工集团有限公司 | Mold table driving device with air bag |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199618A (en) * | 2017-07-21 | 2017-09-26 | 长沙远大住宅工业集团股份有限公司 | Vibrational system |
| CN109049272A (en) * | 2018-10-15 | 2018-12-21 | 长沙远大住宅工业阜阳有限公司 | Shake table |
| CN110344329A (en) * | 2019-06-18 | 2019-10-18 | 北京碧鑫水务有限公司 | Bridge construction smashes vibrating device |
| CN111673870A (en) * | 2020-06-24 | 2020-09-18 | 中电建成都建筑工业化有限责任公司 | Concrete member processing intelligence shaking table |
| CN116852492A (en) * | 2023-08-15 | 2023-10-10 | 太原理工大学 | Triaxial vibration forming system and method for ballastless track plate |
| CN116852492B (en) * | 2023-08-15 | 2024-05-03 | 太原理工大学 | Triaxial vibration forming system and method for ballastless track plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104859030B (en) | 2017-03-22 |
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