CN104842167A - Full-automatic commutator production equipment - Google Patents
Full-automatic commutator production equipment Download PDFInfo
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- CN104842167A CN104842167A CN201510194783.6A CN201510194783A CN104842167A CN 104842167 A CN104842167 A CN 104842167A CN 201510194783 A CN201510194783 A CN 201510194783A CN 104842167 A CN104842167 A CN 104842167A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2717/00—Arrangements for indicating or measuring
- B23Q2717/003—Arrangements for indicating or measuring in lathes
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
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Abstract
The invention discloses full-automatic commutator production equipment which is characterized by comprising a hopper and a feeding belt, wherein one side of the feeding belt is sequentially provided with an inner circle machining mechanism, an outer circle machining mechanism, a slot milling mechanism, a hook bending mechanism and a detection mechanism, the hopper is arranged on the other side of the feeding belt and is connected with the inner circle machining mechanism, a sand grinding mechanism is arranged between the hook milling mechanism and the hook bending mechanism, a grinding mechanism is arranged between the hook bending mechanism and the detection mechanism, a rack of the feeding belt is respectively provided with a tray and a push rod corresponding to a feeding channel of each mechanism, the tray can move up and down on the rack, and the push rod correspondingly rises to the tray at the top. The invention uses machinery to replace manual operation, has high automation degree, reduces labor cost, increases safety factor, improves production efficiency by 8 times, and has high product consistency degree.
Description
Technical field
The present invention relates to a kind of commutator full automatic production equipment.
Background technology
At present, commutator plays very important effect in AC permanent magnet series-wound motor, and domestic processing technology is difficult to break through always, and external most of commutator enterprises, also due to personnel cost pressure, forward domestic production or bankruptcy to one after another.Cause the research and development of the automation equipment of commutator other industry backwardness relatively compared with the whole industry of making.And because production employment is many, working strength is large, poses a big pressure do not say to the production cost of enterprise, the mobility of personnel is large, and the quality stability for product causes very large impact.
Summary of the invention
In view of the deficiency of background technology, technical problem to be solved by this invention is to provide the higher and commutator full automatic production equipment that operating efficiency is higher of a kind of automaticity.
For this reason, the present invention adopts following scheme to realize:
A kind of commutator full automatic production equipment, it is characterized in that comprising hopper and feeding belt, described feeding belt side is disposed with inner circle organisation of working, excircle machining mechanism, groove milling mechanism, milling hook mechanism, crotch mechanism and testing agency, feeding belt opposite side is located at by described hopper and hopper connects inner circle organisation of working, Sha Yan mechanism is provided with between described milling hook mechanism and crotch mechanism, grinding mechanism is provided with between described crotch mechanism and testing agency, the frame of described feeding belt is respectively equipped with pallet and the push rod of corresponding each mechanism feed channel, described pallet can move up and down in frame, described push rod correspondence is raised to the pallet at top.
In described, excircle machining mechanism comprises workbench, tool holder, main spindle box and receiving and feeding device, described tool holder working face is inclined-plane, described tool holder is flexibly connected workbench, described receiving and feeding device comprises limit base, conveying block, charging slideway, scraping wings and rewinding bar, described limit base is slidably connected workbench, discharging slideway is provided with in described limit base, described conveying block entirety is in " S " type, described conveying block to be arranged in limit base and can to slide in limit base, described conveying block is corresponding with main spindle box, described scraping wings is movably connected in limit base side, described rewinding bar is movably connected on scraping wings, the first cylinder is provided with in described limit base, described first cylinder piston rod is fixedly connected with conveying block one end, described charging installation of slide track is above limit base, the corresponding charging slideway of described conveying block " S " type side groove, the corresponding discharging slideway of opposite side groove, described limit base side is provided with the first through hole passed through for rewinding bar, opposite side is provided with second through hole corresponding with main spindle box, telescopic rotating shaft is provided with in described main spindle box, described rotating shaft is provided with annular groove near receiving and feeding device one end, described limit base side is provided with fixture block push pedal, described fixture block push pedal is provided with " U " type groove, " C " type fixture block is provided with in described " U " type groove, described " C " type fixture block is detachable connection with " U " type groove, described " C " type fixture block and " U " type groove are provided with mutually corresponding magnet, make the groove alignment ring connected in star of described " C " type fixture block.
Described groove milling mechanism and milling hook mechanism comprise workbench, feeding belt, receiving and feeding device, machinery hand cradle, multiple clamping device, multiple slotting attachment and discharging channel, described discharging channel connects feeding belt, described receiving and feeding device comprises limit base, conveying block, charging slideway, scraping wings and rewinding bar, described limit base is slidably connected workbench, discharging slideway is provided with in described limit base, described conveying block entirety is in " S " type, described conveying block to be arranged in limit base and can to slide in limit base, described conveying block is corresponding with main spindle box, described scraping wings is movably connected in limit base side, described rewinding bar is movably connected on scraping wings, described workbench is provided with the pallet aiming at discharging slideway, described pallet side is provided with push rod, described mechanical hand cradle can move left and right on the table, described mechanical hand cradle is provided with multiple manipulator, described clamping device comprises base and depression bar, described base is located on workbench and base can rotate on the table, described depression bar is located in frame and depression bar can move up and down and rotate in frame, described slotting attachment comprises cutter shaft and is located at the cutter head on cutter shaft, described cutter shaft is driven by motor and cutter shaft can move up and down in frame, described cutter head cut direction is parallel with clamping device.
Described Sha Yan mechanism comprises workbench, discharging channel and sand grinding device, described discharging channel aims at feeding belt, described sand grinding device comprises base, depression bar, sand milling band and hairbrush, described base is located on workbench and base can rotate on the table, described depression bar is located in frame and depression bar can move up and down and rotate in frame, and described sand milling band and hairbrush are fixed in frame.
Described crotch mechanism structure comprises workbench, feeding belt, mechanical hand cradle and multiple decompressor, described workbench is provided with the discharging channel aiming at feeding belt, described mechanical hand cradle can move left and right on the table, machinery hand cradle is provided with multiple manipulator, described decompressor comprises base in correspondence with each other and drift, and described drift can move up and down in frame.
Described grinding mechanism comprises workbench, discharging channel and lapping device, described discharging channel aims at feeding belt, described lapping device comprises base, depression bar and organizes hairbrush more, described base is located on workbench and base can rotate on the table, described depression bar is located in frame and depression bar can move up and down and rotate in frame, described hairbrush is fixed in frame, and described two groups of hairbrush form angle.
Described testing agency comprises workbench, feeding belt, described workbench is provided with organizes chuck more, machinery hand cradle and checkout gear, the corresponding checkout gear of described manipulator, described workbench two ends be respectively equipped with into, discharging channel, described enter, discharging channel is connected with feeding belt respectively, described mechanical hand cradle can move left and right on the table, machinery hand cradle is provided with multiple manipulator, described checkout gear can move forward and backward on the table, be provided with in described checkout gear and detect fork and jaw, described detection is pitched and jaw is corresponding with manipulator is arranged, the described two panels mica sheet detected on the corresponding commutator of fork body difference of fork, described jaw and detection fork are all connected with indicator lamp, described workbench is provided with two groups of chucks, described chuck is corresponding respectively detects fork and the second jaw, described two groups of chucks are by upper, lower fixture block composition, described upper fixture block connects cylinder makes it move up and down, described lower fixture block connects motor makes it rotatable.
The advantage that the present invention contrasts prior art is: use machinery to replace manual work, automaticity is high, reduces labour cost, and increase safety coefficient, production efficiency can improve 8 times, and homogeneity of product degree is high.
Accompanying drawing explanation
The present invention has following accompanying drawing:
Fig. 1 is plane figure of the present invention;
Fig. 2 is the structural representation of feeding belt and pallet in the present invention;
Fig. 3 is the structural representation of the inside and outside round organisation of working of the present invention;
Fig. 4 is the partial structurtes schematic diagram of receiving and feeding device in inner circle organisation of working of the present invention;
Fig. 5 is the top view of Fig. 4;
Fig. 6 is the partial structurtes schematic diagram of receiving and feeding device in excircle machining mechanism of the present invention;
Fig. 7 is the top view of Fig. 6;
Fig. 8 is the structural representation of groove milling milling hook mechanism of the present invention;
Fig. 9 is the structural representation of receiving and feeding device in Fig. 8;
Figure 10 is the top view of Fig. 9;
Figure 11 is the structural representation of Sha Yan mechanism of the present invention;
Figure 12 is the structural representation of crotch mechanism of the present invention;
Figure 13 is the structural representation of grinding mechanism of the present invention;
Figure 14 is the structural representation of testing agency of the present invention;
Detailed description of the invention
As shown in Figure 1, commutator full automatic production equipment provided by the invention comprises hopper and feeding belt, feeding belt side is disposed with inner circle organisation of working, excircle machining mechanism, groove milling mechanism, milling hook mechanism, crotch mechanism and testing agency, feeding belt opposite side is located at by hopper and hopper connects inner circle organisation of working, Sha Yan mechanism is provided with between milling hook mechanism and crotch mechanism, grinding mechanism is provided with between crotch mechanism and testing agency, the frame of feeding belt is respectively equipped with pallet and the push rod of corresponding each mechanism feed channel, pallet can move up and down in frame, push rod correspondence is raised to the pallet at top.
As shown in Fig. 2 ~ Fig. 6, inner circle organisation of working of the present invention and excircle machining mechanism comprise workbench 1, feeding belt 2, tool holder 3, main spindle box 4 and receiving and feeding device 5, tool holder 3 working face is inclined-plane, the angle of inclined-plane and workbench is 40 degree, clean with holding table face of reception that the setting on inclined-plane is convenient to solve waste material, tool holder 3 is flexibly connected workbench 1, main spindle box 4 is provided with rotary chuck 6, receiving and feeding device 5 comprises limit base 7, conveying block 8, charging slideway 9, scraping wings 10 and rewinding bar 11, rewinding bar 11 and rotary chuck 6 are coaxially arranged, the second cylinder 12 is provided with bottom limit base 7, second cylinder 12 piston rod connecting working table 1, discharging slideway 13 is provided with in limit base 7, conveying block 8 entirety is in " S " type, conveying block 8 is arranged in limit base 7, the first cylinder 14 is provided with in limit base 7, first cylinder 14 piston rod connects conveying block 8, conveying block 8 is driven to slide in limit base 7, conveying block 8 is corresponding with main spindle box 4.When conveying block 8 moves to the stroke-limit at two ends, two grooves 81 of conveying block 8 " S " type respectively can be coaxial with rotary chuck 6, rewinding bar 11 can be taken off by commutator 100 material loading or from rotary chuck 6 through groove 81, scraping wings 10 is provided with the 3rd cylinder 15, 3rd cylinder 15 piston rod is fixedly connected on limit base 7 side, rewinding bar 11 is connected on scraping wings 10 by four-cylinder 16 piston rod, charging slideway 9 and discharging slideway 13 dock with feeding belt 2 respectively, charging slideway 9 is arranged at above limit base 7, the corresponding charging slideway 9 of conveying block 8 " S " type side groove 81, the corresponding discharging slideway 13 of opposite side groove 81, limit base 7 side is provided with the first through hole 17 passed through for rewinding bar 11, opposite side is provided with second through hole 18 corresponding with main spindle box 4, second through hole 18 is identical with commutator 100 shape.
As shown in Figure 7 and Figure 8, groove milling mechanism of the present invention and milling hook mechanism comprise workbench 1, feeding belt 2, receiving and feeding device 19, machinery hand cradle 24, multiple clamping device, multiple slotting attachment and discharging channel 28, discharging channel 28 connects feeding belt 2, receiving and feeding device 19 comprises limit base 7, conveying block 8, charging slideway 9, scraping wings 10 and rewinding bar 11, limit base 7 is slidably connected workbench 1, discharging slideway 13 is provided with in limit base 7, conveying block 8 entirety is in " S " type, conveying block 8 to be arranged in limit base 7 and can to slide in limit base 7, scraping wings 10 is movably connected in limit base 7 side, workbench 1 is provided with the pallet 20 aiming at discharging slideway 13, pallet 20 side is provided with push rod 21, push rod 21 has air cylinder driven and push rod 21 height is highly suitable with commutator 100, commutator 100 is overthrown, be convenient to manipulator 34 gripping, rewinding bar 11 is movably connected on scraping wings 10, machinery hand cradle 24 can move left and right on workbench 1, machinery hand cradle 24 is provided with multiple manipulator 34, clamping device comprises base and depression bar, base to be located on workbench 1 and to be rotated by driven by servomotor, depression bar to be located in frame and by air cylinder driven, the driving shaft connection of rotating bearing of cylinder, depression bar is fixed on rolling bearing, therefore depression bar can move up and down and rotate in frame, the cutter head 23 that slotting attachment comprises cutter shaft 22 and is located on cutter shaft 22, cutter shaft 23 is driven by motor and cutter shaft 14 can move up and down in frame, cutter head 23 cut direction is parallel with clamping device.
As shown in Figure 9, Sha Yan mechanism of the present invention comprises workbench 1, feed channel 27, discharging channel 28 and sand grinding device, feed channel 27 and discharging channel 28 aim at feeding belt 2, sand grinding device comprises base 291, depression bar 301, sand milling band 35 and hairbrush 36, base establishes 291 on workbench 1 and base 291 can rotate on workbench 1, depression bar 301 is located in frame 311 and depression bar 301 can move up and down and rotate in frame 311, and sand milling band 35 and hairbrush 36 to be fixed in frame 311 and all to have motor to drive.
As shown in Figure 10, crotch mechanism of the present invention comprises workbench 1, feeding belt 2, mechanical hand cradle 24 and multiple decompressor, pallet 25 is located in frame and pallet 25 is provided with push rod 26, pallet 25 can move up and down in frame, workbench is provided with the feed channel 27 aiming at pallet 25 and the discharging channel 28 aiming at feeding belt 2, machinery hand cradle 24 can move left and right on workbench 1, machinery hand cradle 24 is provided with multiple manipulator 34, decompressor comprises base 292 in correspondence with each other and drift 37, and drift 37 can move up and down in frame 312.
As shown in figure 11, grinding mechanism of the present invention comprises workbench 1, feed channel 27, discharging channel 28 and lapping device, pallet 25 is located in frame and pallet 25 is provided with push rod 26, pallet 25 can move up and down in frame, workbench is provided with the feed channel 27 aiming at pallet 25 and the discharging channel 28 aiming at feeding belt 2, lapping device comprises base 293, depression bar 303 and many group hairbrush 36, base 293 is located on workbench 1 and base 293 can rotate on workbench 1, depression bar 303 is located in frame 313 and depression bar 303 can move up and down and rotate in frame 313, hairbrush 36 is fixed in frame 313, two groups of hairbrush 36 form angle.
As shown in figure 12, testing agency of the present invention comprises workbench 1, feeding belt 2, workbench 1 is provided with organizes chuck more, machinery hand cradle 24 and checkout gear, the corresponding checkout gear of machinery hand cradle 24, workbench 1 two ends be respectively equipped with into, discharging channel, enter, discharging channel is connected with feeding belt 2 respectively, machinery hand cradle 24 can move left and right on workbench 1, machinery hand cradle 24 is provided with multiple manipulator 34 checkout gear and can moves forward and backward on workbench 1, be provided with in checkout gear and detect fork and jaw, detection is pitched and jaw is corresponding with manipulator is arranged, detect the two panels mica sheet on the corresponding commutator 100 of fork body difference of fork, jaw and detection fork are all connected with indicator lamp, workbench is provided with two groups of chucks, chuck is corresponding respectively detects fork and jaw, two groups of chucks are by upper, lower fixture block composition, upper fixture block connects cylinder makes it move up and down, lower fixture block connects motor makes it rotatable.
The course of work of the present invention is as follows:
1, commutator 100 blank is first delivered to charging slideway 9 by hopper and is slipped into conveying block 8 side and corresponds in groove 81, then by the slip of limit base 7 with conveying block 8, make commutator 100 blank coaxial with rotary chuck 6 on main spindle box 4, when scraping wings after position alignment 10 is with trend limit base 7 to move by the 3rd cylinder 15, make rewinding bar 11 that commutator 100 blank is ejected groove 81, commutator 100 blank from the second through hole 18 clamping on rotary chuck 6, the then overall return of receiving and feeding device 5, cutter on knife rest 3 can be processed commutator 100 blank, and after machining, first cylinder 14 drives conveying block 8, the groove 81 of conveying block 8 opposite side is aimed at the commutator 100 that main spindle box 4 machines, and groove 81 opening aims at the discharging slideway 13 of below, aim at after rewinding bar 11 stretched out by four-cylinder 16 and scraping wings 10 near limit base 7, commutator 100 is taken off from main spindle box 4 by rewinding bar 11, commutator 100 after taking off in limit base 7 because the barrier effect of the first through hole 17 comes off from rewinding bar 11, thus commutator 100 is fallen into discharging slideway 13 and is realized draw operation,
2, commutator 100 blank vehicle cylindrical principle is identical with boring, and only fixed form is different, does not repeat them here the turning course of work;
3, commutator 100 blank first slips into conveying block 8 side by charging slideway 9 and corresponds in groove, scraping wings 10 is moved by cylinder band trend limit base 7, rewinding bar 11 is made commutator 100 blank to be ejected groove and fall into discharging slideway 13, drive cylinder that commutator 100 blank is overthrown by push rod 21, commutator 100 blank is clamped and is delivered on base by manipulator 34, cylinder is driven to make depression bar press down compression commutator, release mechanism hand 34 also drive motors band dynamic cutter head 23 rotates cutting commutator 100 blank, cutter shaft 22 moves up and down and can mill out whole piece mica slot, servomotor is driven to drive base rotation, until all mica slots of commutator 100 blank are all milled out, cylinder is driven to make depression bar moves after groove milling, manipulator 34 is by commutator 100 blank gripping and be placed on discharging channel 28, commutator 100 blank slides on feeding belt 2,
4, commutator 100 blank milling hook principle is identical with groove milling, and the position of only milling is different, does not repeat them here the milling hook course of work;
5, commutator 100 blank enters pallet 25 from feeding belt 2, pallet 25 is moved upward to feed channel 27 top entry, push commutator 100 blank to feed channel 27 by air cylinder driven push rod 26 and slide to bottom, now push rod 41 is by commutator 100 blank upwards jack-up, commutator 100 blank on upper top is clamped and is delivered on the base 291 of corresponding sand milling band 35 by manipulator 34, drive cylinder that depression bar 301 is pressed down and compress commutator 100 blank, release mechanism hand 34 drive motors drive sand milling band 35 to run to carry out sand to commutator 100 blank and grind, sand is ground to finish and drives dynamic air cylinder and unclamp depression bar 301, manipulator 34 commutator 100 blank is clamped move to corresponding hairbrush 36 base 291 on, drive cylinder that depression bar 301 is pressed down and compress commutator 100 blank, release mechanism hand 34 drive motors band electric brush 36 rotate polishes to commutator 100 blank, complete driving cylinder of polishing unclamps depression bar 301, manipulator 34 is by commutator 100 blank gripping and be placed on discharging channel 28, commutator 100 blank slides on feeding belt 2,
6, commutator 100 blank enters pallet 25 from feeding belt 2, pallet 25 is moved upward to feed channel 27 top entry, push commutator 100 blank to feed channel 27 by air cylinder driven push rod 26 and slide to bottom, now push rod 41 is by commutator 100 blank upwards jack-up, commutator 100 blank on upper top is clamped and is delivered on the base 292 of first decompressor by manipulator 34, oil cylinder is driven to make drift 37 punching press mica sheet to the crotch that tilts, next decompressor is moved to by manipulator 34 gripping commutator 100, go out horizontal crotch, next decompressor is moved to by manipulator 34 gripping commutator 100, go out shaping crotch, then commutator 100 blank gripping is put on discharging channel 28 by manipulator 34, commutator 100 blank slides on feeding belt 2,
7, commutator 100 blank lapping principle grinds identical with sand, only change sand milling band into hairbrush and two groups of hairbrush for diagonally distributing, do not repeat them here the grinding course of work;
8, commutator 100 enters pallet 25 from feeding belt 2, pallet 25 is moved upward to feed channel 27 top entry, push commutator 100 to feed channel 27 by air cylinder driven push rod 26 and slide to bottom, now push rod 41 is by commutator 100 upwards jack-up, the commutator 100 on upper top is clamped and is delivered to by manipulator 34, between lower chuck, manipulator 34 unclamps and drive motors drives lower chuck and commutator 100 to rotate, the outer surface of the detection fork laminating commutator 100 on checkout gear, when the commutator segment on commutator 100 is interconnected, connect the indicator lamp detecting fork can light, this commutator 100 of alert is defective work, second group of chuck clamping commutator 100 is made by the displacement of manipulator 34 again by the commutator 100 of inspection, jaw is adjacent to commutator 100 outer surface and is energized, be folded in outside commutator 100 by jaw and detect, when the outer round surface of commutator 100 and internal circular surfaces are interconnected, the indicator lamp be connected with chuck can remind operating personnel that this commutator 100 is defective work, defective work is fallen in waste product district, and certified products enter feeding belt by discharging channel and fall in finished product district.
Claims (7)
1. a commutator full automatic production equipment, it is characterized in that comprising hopper and feeding belt, described feeding belt side is disposed with inner circle organisation of working, excircle machining mechanism, groove milling mechanism, milling hook mechanism, crotch mechanism and testing agency, feeding belt opposite side is located at by described hopper and hopper connects inner circle organisation of working, Sha Yan mechanism is provided with between described milling hook mechanism and crotch mechanism, grinding mechanism is provided with between described crotch mechanism and testing agency, the frame of described feeding belt is respectively equipped with pallet and the push rod of corresponding each mechanism feed channel, described pallet can move up and down in frame, described push rod correspondence is raised to the pallet at top.
2. commutator full automatic production equipment according to claim 1, it is characterized in that described in, excircle machining mechanism comprises workbench, tool holder, main spindle box and receiving and feeding device, described tool holder working face is inclined-plane, described tool holder is flexibly connected workbench, described receiving and feeding device comprises limit base, conveying block, charging slideway, scraping wings and rewinding bar, described limit base is slidably connected workbench, discharging slideway is provided with in described limit base, described conveying block entirety is in " S " type, described conveying block to be arranged in limit base and can to slide in limit base, described conveying block is corresponding with main spindle box, described scraping wings is movably connected in limit base side, described rewinding bar is movably connected on scraping wings, the first cylinder is provided with in described limit base, described first cylinder piston rod is fixedly connected with conveying block one end, described charging installation of slide track is above limit base, the corresponding charging slideway of described conveying block " S " type side groove, the corresponding discharging slideway of opposite side groove, described limit base side is provided with the first through hole passed through for rewinding bar, opposite side is provided with second through hole corresponding with main spindle box, telescopic rotating shaft is provided with in described main spindle box, described rotating shaft is provided with annular groove near receiving and feeding device one end, described limit base side is provided with fixture block push pedal, described fixture block push pedal is provided with " U " type groove, " C " type fixture block is provided with in described " U " type groove, described " C " type fixture block is detachable connection with " U " type groove, described " C " type fixture block and " U " type groove are provided with mutually corresponding magnet, make the groove alignment ring connected in star of described " C " type fixture block.
3. commutator full automatic production equipment according to claim 1, it is characterized in that described groove milling mechanism and milling hook mechanism comprise workbench, feeding belt, receiving and feeding device, machinery hand cradle, multiple clamping device, multiple slotting attachment and discharging channel, described discharging channel connects feeding belt, described receiving and feeding device comprises limit base, conveying block, charging slideway, scraping wings and rewinding bar, described limit base is slidably connected workbench, discharging slideway is provided with in described limit base, described conveying block entirety is in " S " type, described conveying block to be arranged in limit base and can to slide in limit base, described conveying block is corresponding with main spindle box, described scraping wings is movably connected in limit base side, described rewinding bar is movably connected on scraping wings, described workbench is provided with the pallet aiming at discharging slideway, described pallet side is provided with push rod, described mechanical hand cradle can move left and right on the table, described mechanical hand cradle is provided with multiple manipulator, described clamping device comprises base and depression bar, described base is located on workbench and base can rotate on the table, described depression bar is located in frame and depression bar can move up and down and rotate in frame, described slotting attachment comprises cutter shaft and is located at the cutter head on cutter shaft, described cutter shaft is driven by motor and cutter shaft can move up and down in frame, described cutter head cut direction is parallel with clamping device.
4. commutator full automatic production equipment according to claim 1, it is characterized in that described Sha Yan mechanism comprises workbench, discharging channel and sand grinding device, described discharging channel aims at feeding belt, described sand grinding device comprises base, depression bar, sand milling band and hairbrush, described base is located on workbench and base can rotate on the table, described depression bar is located in frame and depression bar can move up and down and rotate in frame, and described sand milling band and hairbrush are fixed in frame.
5. commutator full automatic production equipment according to claim 1, it is characterized in that described crotch mechanism structure comprises workbench, feeding belt, mechanical hand cradle and multiple decompressor, described workbench is provided with the discharging channel aiming at feeding belt, described mechanical hand cradle can move left and right on the table, machinery hand cradle is provided with multiple manipulator, described decompressor comprises base in correspondence with each other and drift, and described drift can move up and down in frame.
6. commutator full automatic production equipment according to claim 1, it is characterized in that described grinding mechanism comprises workbench, discharging channel and lapping device, described discharging channel aims at feeding belt, described lapping device comprises base, depression bar and organizes hairbrush more, described base is located on workbench and base can rotate on the table, described depression bar is located in frame and depression bar can move up and down and rotate in frame, and described hairbrush is fixed in frame, and described two groups of hairbrush form angle.
7. commutator full automatic production equipment according to claim 1, it is characterized in that described testing agency comprises workbench, feeding belt, described workbench is provided with organizes chuck more, machinery hand cradle and checkout gear, the corresponding checkout gear of described manipulator, described workbench two ends be respectively equipped with into, discharging channel, described enter, discharging channel is connected with feeding belt respectively, described mechanical hand cradle can move left and right on the table, machinery hand cradle is provided with multiple manipulator, described checkout gear can move forward and backward on the table, be provided with in described checkout gear and detect fork and jaw, described detection is pitched and jaw is corresponding with manipulator is arranged, the described two panels mica sheet detected on the corresponding commutator of fork body difference of fork, described jaw and detection fork are all connected with indicator lamp, described workbench is provided with two groups of chucks, described chuck is corresponding respectively detects fork and the second jaw, described two groups of chucks are by upper, lower fixture block composition, described upper fixture block connects cylinder makes it move up and down, described lower fixture block connects motor makes it rotatable.
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| CN201510194783.6A CN104842167B (en) | 2015-04-23 | 2015-04-23 | Full-automatic commutator production equipment |
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| CN201510194783.6A CN104842167B (en) | 2015-04-23 | 2015-04-23 | Full-automatic commutator production equipment |
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| CN104842167B CN104842167B (en) | 2017-05-10 |
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| CN106270688A (en) * | 2016-08-31 | 2017-01-04 | 宁波胜克换向器有限公司 | A kind of diverter carbon plane automatic slot milling machine |
| CN107855758A (en) * | 2017-12-15 | 2018-03-30 | 宁波太平洋电控系统有限公司 | Straight pin magnetic location automatic press machine structure and method |
| CN109894878A (en) * | 2019-04-09 | 2019-06-18 | 马鞍山瑞恒精密制造有限公司 | Metal iron-clad intelligent manufacturing system with on-line checking function |
| CN110449748A (en) * | 2019-08-29 | 2019-11-15 | 尹三宝 | A kind of small-sized caterpillar belt plate fluting apparatus |
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| CN116454708A (en) * | 2023-02-27 | 2023-07-18 | 苏州汇纬自动化科技有限公司 | Commutator mica sheet assembling process and equipment |
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| CN106270688A (en) * | 2016-08-31 | 2017-01-04 | 宁波胜克换向器有限公司 | A kind of diverter carbon plane automatic slot milling machine |
| CN107855758A (en) * | 2017-12-15 | 2018-03-30 | 宁波太平洋电控系统有限公司 | Straight pin magnetic location automatic press machine structure and method |
| CN107855758B (en) * | 2017-12-15 | 2024-04-12 | 宁波太平洋电控系统有限公司 | Automatic press-in mechanism and method for magnetic positioning of cylindrical pin |
| CN109894878A (en) * | 2019-04-09 | 2019-06-18 | 马鞍山瑞恒精密制造有限公司 | Metal iron-clad intelligent manufacturing system with on-line checking function |
| CN110449748A (en) * | 2019-08-29 | 2019-11-15 | 尹三宝 | A kind of small-sized caterpillar belt plate fluting apparatus |
| CN110449748B (en) * | 2019-08-29 | 2021-01-08 | 常州欧爱欧履带有限公司 | Small-size grip-pad fluting equipment |
| CN110919386A (en) * | 2019-12-31 | 2020-03-27 | 中山市睿望达精密科技有限公司 | Jacketing machine |
| CN113400071A (en) * | 2021-06-25 | 2021-09-17 | 重庆第二机床厂有限责任公司 | Positioning combined lifting feeder |
| CN116454708A (en) * | 2023-02-27 | 2023-07-18 | 苏州汇纬自动化科技有限公司 | Commutator mica sheet assembling process and equipment |
| CN116454708B (en) * | 2023-02-27 | 2024-01-26 | 苏州汇纬自动化科技有限公司 | Commutator mica sheet assembling process and equipment |
| CN117977330A (en) * | 2024-01-08 | 2024-05-03 | 利达机电有限公司 | Commutator finish machining production process and production line thereof |
| CN117977330B (en) * | 2024-01-08 | 2024-07-05 | 利达机电有限公司 | Commutator finish machining production process and production line thereof |
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Address after: No.7, 1st Road, Jiaoshi Industrial Zone, Jinhu street, Ruian City, Wenzhou City, Zhejiang Province 325200 Patentee after: Ruian Boyu Technology Co.,Ltd. Address before: No.7, 1st Road, Jiaoshi Industrial Zone, Jinhu street, Ruian City, Wenzhou City, Zhejiang Province 325200 Patentee before: Ruian Boyu Electric Appliances Co.,Ltd. |