CN104823878A - Annular grading and sorting system for eggs with reasonable structure and small size - Google Patents
Annular grading and sorting system for eggs with reasonable structure and small size Download PDFInfo
- Publication number
- CN104823878A CN104823878A CN201510242865.3A CN201510242865A CN104823878A CN 104823878 A CN104823878 A CN 104823878A CN 201510242865 A CN201510242865 A CN 201510242865A CN 104823878 A CN104823878 A CN 104823878A
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- eggs
- beasts
- birds
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- annular
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K43/00—Testing, sorting or cleaning eggs ; Conveying devices ; Pick-up devices
- A01K43/04—Grading eggs
Abstract
The invention discloses an annular grading and sorting system for eggs with a reasonable structure and a small size. The annular grading and sorting system comprises an annular egg conveying system, wherein a sorting mechanical arm is arranged on one side of the annular egg conveying system; the annular egg conveying system comprises an annular slide way on the outermost side, an inner side transmission chain used for power transmission and multiple brackets for placing to-be-processed eggs; a turnover mechanism for automatically turning over the eggs is arranged below the brackets. The annular grading and sorting system is reasonable in structure and good in working performance; detection on all egg products is finished in the conveying process; the detection on surfaces of whole eggs in the conveying process of the egg products is ensured.
Description
The application is the divisional application of application number 201410059236.2, the applying date: 2014.02.21, title " small, annular birds, beasts and eggs classification sorting system ".
Technical field
The present invention relates to a kind of birds, beasts and eggs classification sorting system.
Background technology
Birds, beasts and eggs are as a kind of important agricultural product, and not only have the nutrient component such as rich in protein, lecithin but also abundance, eating method is simple, taste meets majority's eating habit.Along with fast development that is economic and society, nowadays people also promote day by day for the requirement of quality of poultry eggs, and deep processing and edible way are also constantly improved.While the market demand promotion birds, beasts and eggs industry fast development of birds, beasts and eggs, also bring huge challenge to the sector, accelerate the utilization of modern science and technology in birds, beasts and eggs processing process.The processing of automation and treatment facility reduce labour intensity simultaneously, more contribute to enhancing productivity and ensureing product quality.So in birds, beasts and eggs pretreatment, using the integration apparatus of highly intelligence to carry out processing is the trend of future development.
The gross yield of China's birds, beasts and eggs accounts for Gross World Product 1/5, reports birds, beasts and eggs gross yield in 2010 about 2,942 ten thousand tons, account for 19% of this year global gross yield according to State Statistics Bureau.But produce main dependence self-employed farmer and the less breeding enterprise of scale.The widespread distribution pattern of this place of production small scale, make the production process of current China birds, beasts and eggs depend on manual carrying out, detection and classification also mainly rely on range estimation and experience.Specific national diet custom, determines the main consumption pattern of China's birds, beasts and eggs based on fresh egg, and consume again after birds, beasts and eggs deep processing only account for gross yield less than 1%.The wilderness demand of fresh egg, just requires that safer the arrival from laying eggs fast of birds, beasts and eggs sells end.Due to uncertain factors such as markets, make birds, beasts and eggs need certain storage time for sale, therefore as far as possible the pretreatment time of compression birds, beasts and eggs becomes the target that producer and seller pursues jointly.Especially temperature higher season birds, beasts and eggs shelf-life more can greatly reduce, this just requires that the operations such as the cleaning of birds, beasts and eggs, classification and packaging all will save time, as much as possible to ensure quality when product finally arrives in consumer's hand.The raising of the limited efficiency that birds, beasts and eggs sorting processes by hand and in recent years cost of labor, the huge barrier having become China's a lot of birds, beasts and eggs enterprise expansion market at present He gone abroad.So accelerate the utilization of automated processing equipment, adopting suitable automatic control system to come cleaning, classification and packaging is the main development direction solving this problem.
In addition, in international birds, beasts and eggs trade, the examination criteria requirement of product is higher, and many rigid Testing index cannot be realized by manual detection or simple dependence experience, also become the bottleneck that birds, beasts and eggs enterprise of China moves towards internationalization market.Report that China's birds, beasts and eggs gross yield in 2011 is at 2,500 ten thousand tons according to National agricultural Information Network, but export volume only there are 100,000 tons.Abroad due to factors such as Fundamentals of Computer Technology are good, industry is flourishing, have comparatively ripe a whole set of automated processing equipment at present, and come into operation at large-scale breeding enterprise and obtain good effect.External core technology carries out strict blockade on new techniques to China, and China is used, and import equipment cost is higher and secondary development is limited.The factors such as the scale of China's cultivation is simultaneously less, point spreading, cost of labor are low, make many enterprises consider from economic benefit and applicability etc. and fail to adopt import equipment.The whole nation is total nearly 2000 of processing enterprise at present, but most of annual value of production is less than 1,000 ten thousand, and more than hundred million yuan less than 15.The automated sorting that the current world is main and packaging facilities originate in Holland, Japan and the U.S..Its main general step comprises the collection of birds, beasts and eggs, cleaning and sterilizing, classification pick and pack and beat bar code and carry out fresh-keeping storage again.Holland
company is as the developer of first birds, beasts and eggs automatic sorting apparatus of the world, be started in eighties of last century the fifties, have abundant technical foundation and industry experience, reach 60% at present in this occupation rate of market, the equipment that most enterprise of China introduces is all come from the said firm.
Large-scale birds, beasts and eggs automated sorting equipment, after making birds, beasts and eggs enter production line from most reset condition, finally with various criterion or overall targets such as quality, volume, freshness, completes cleaning, detection, classification and packaging and other steps.In addition, due to characteristics such as the irregular structures of birds, beasts and eggs itself, easily fragmentation, so need to process compared with the automatic processing equipment of high-intelligentization.At present, domestic correlative study there has also been remarkable progress, has important breakthrough especially in the process such as Quality Detection and packaging, but there is no the complete equipment with independent intellectual property right.Sorting manipulator as one of the chief component of automated sorting equipment, play be connected detect, each important link such as pretreatment and packaging, become the primary study object of a lot of R&D institution.Although market there has been the industry mechanical arm of a lot of comparatively ripe applicable many occasions, the all types of industries manipulators such as such as Mitsubishi, Kawasaki, FANUC have certain flexibility and open control system, but birds, beasts and eggs sorting manipulator is swift in motion because its function needs to have, elliptical gear is little, end carries the features such as specific adsorbing mechanism, make existing machinery hand be difficult to directly apply to birds, beasts and eggs sorting system, the restriction Large industrial sized machines hand in addition by birds, beasts and eggs value itself is difficult to adapt to market demands.
In sum, developing more efficient, economic automation birds, beasts and eggs sorting manipulator, being not only of great importance for designing complete automation birds, beasts and eggs sorting arrangement, also contribute to the fast development of whole automated sorting equipment simultaneously.
Summary of the invention
The object of the present invention is to provide a kind of rational in infrastructure, the small, annular birds, beasts and eggs classification sorting system of favorable working performance.
Technical solution of the present invention is:
A kind of small, annular birds, beasts and eggs classification sorting system, comprise ring-type birds, beasts and eggs induction system, ring-type birds, beasts and eggs induction system side arranges sorting manipulator, it is characterized in that: described ring-type birds, beasts and eggs induction system comprises and is positioned at outermost annular slide track, bracket for the transmitted inwards chain of transmission of power, the pending birds, beasts and eggs of multiple placement; Each bracket comprises two parallel bracket axles, every root bracket axle fills the egg holder of inside and outside two inner sunken faces, the inside and outside two ends of two bracket axles are connected with internal fixation plate, outer stationary plates respectively, inner stationary shaft is connected inside internal fixation plate, extenal fixation axle is connected outside outer stationary plates, extenal fixation axle is connected with the rolling bearing be contained on annular slide track, and inner stationary shaft is connected with the tray support be fixed on conveyor chain; The switching mechanism making birds, beasts and eggs automatic turning is set in the below of bracket.
Described switching mechanism comprises the fixed mount being driven oscilaltion by cylinder, fixed mount fill by the first power transmission shaft of upset driven by motor, on first power transmission shaft, dress puts corresponding inside and outside two friction pulleys with two egg restitopes inside and outside on bracket axle, and the surface of friction pulley is in the convex outward form coordinated with the inner sunken face of egg holder.
Conveyor chain coordinates with left and right sprocket wheel, and the bolster of left and right sprocket wheel is connected with second driving shaft respectively by left and right spur bevel gear mechanism, and second driving shaft is connected with drive motors by Geneva mechanism.
Described Geneva mechanism comprises the driven pulley be sleeved on second driving shaft, be sleeved on the driving wheel on motor output shaft, driven pulley comprises driven pulley body, driven pulley body peripheral face is four interior concaved circular cambered surfaces circumferentially distributed symmetrically, the straight trough of outer end opening is set between adjacent interior concaved circular cambered surface, driving wheel comprises main part that periphery is arc surface and a tooth is dashed forward, the arc surface of main part coordinates with the interior concaved circular cambered surface of driven pulley, the height that tooth is dashed forward is greater than the diameter of main part, prominent upper setting of tooth coordinates with straight trough on driven pulley, dash forward in the location of sliding in straight trough, by driving wheel arc surface and concaved circular cambered surface in driven pulley coordinate and dash forward the slip in straight trough in location, depart from, realizing driving wheel drives driven pulley to rotate.
The installation direction of left and right spur bevel gear mechanism is contrary.
The present invention is rational in infrastructure, favorable working performance.The kind of drive of conveying mechanism adopts bevel gear engaged transmission, for preventing movement interference, and two pairs of bevel gear positive and negative assemblings during assembling.Meanwhile, stop in order for ensureing that birds, beasts and eggs are active in course of conveying, between the dynamic stopping time devising the conveying of Geneva mechanism regulating system, the interval realized in transmitting procedure stops, to be supplied to the required time of the operations such as cleaning, detection, drying, sorting; All detections of poultry egg products complete in the process of conveying.For ensureing that the surface of the whole egg of poultry egg products can be all detected in course of conveying.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is induction system front view.
Fig. 3 is the vertical view of induction system.
Fig. 4 is the structural representation of bracket.
Fig. 5 is the structural representation of switching mechanism.
Fig. 6 is the structural representation of chain.
Fig. 7 is the structural representation of Geneva mechanism.
Fig. 8, Fig. 9 are left and right spur bevel gear structural representation respectively.
Embodiment
A kind of small, annular birds, beasts and eggs classification sorting system, comprise ring-type birds, beasts and eggs induction system 1, ring-type birds, beasts and eggs induction system side arranges sorting manipulator 2, and described ring-type birds, beasts and eggs induction system comprises and is positioned at outermost annular slide track 3, bracket 5 for the transmitted inwards chain 4 of transmission of power, the pending birds, beasts and eggs of multiple placement; Each bracket comprises two parallel bracket axles 6,7, every root bracket axle fills the egg holder 8,9 of inside and outside two inner sunken faces, the inside and outside two ends of two bracket axles are connected with internal fixation plate 10, outer stationary plates 11 respectively, inner stationary shaft 12 is connected inside internal fixation plate, extenal fixation axle 13 is connected outside outer stationary plates, extenal fixation axle is connected with the rolling bearing 14 be contained on annular slide track, and inner stationary shaft is connected with the tray support 15 be fixed on conveyor chain; The switching mechanism making birds, beasts and eggs automatic turning is set in the below of bracket.
Described switching mechanism comprises the fixed mount 17 being driven oscilaltion by cylinder 16, fixed mount fill by the first power transmission shaft 18 of upset driven by motor, on first power transmission shaft, dress puts corresponding inside and outside two friction pulleys 19,20 with two egg restitopes inside and outside on bracket axle, and the surface of friction pulley is in the convex outward form coordinated with the inner sunken face of egg holder.Switching mechanism utilizes tribology principle to realize, and by rubbing between the bracket on friction pulley and transport establishment, the rubber roller of egg holder can rotate, thus makes birds, beasts and eggs in the roller rotating in same direction of two brackets of selve support, realizes birds, beasts and eggs upset.In motion process, friction pulley does not need phase mutual friction between moment with egg holder, do not need during work, to utilize the cylinder of tape guide mechanism to be separated with egg holder by friction pulley, at set intervals, then switching mechanism conveying to be got on by cylinder and to contact with egg holder, upset motor 21 starts and realizes upset.
Conveyor chain coordinates with left and right sprocket wheel 22,23, and the bolster 24,25 of left and right sprocket wheel is connected with second driving shaft 26 respectively by left and right spur bevel gear mechanism, and second driving shaft is connected with drive motors 27 by Geneva mechanism.
Described Geneva mechanism comprises the driven pulley be sleeved on second driving shaft, be sleeved on the driving wheel on motor output shaft, driven pulley comprises driven pulley body 28, driven pulley body peripheral face is four interior concaved circular cambered surfaces 29 circumferentially distributed symmetrically, the straight trough 30 of outer end opening is set between adjacent interior concaved circular cambered surface, driving wheel comprises the main part 31 and a tooth prominent 32 that periphery is arc surface, the arc surface of main part coordinates with the interior concaved circular cambered surface of driven pulley, the height that tooth is dashed forward is greater than the diameter of main part, prominent upper setting of tooth coordinates with straight trough on driven pulley, the location of sliding in straight trough prominent 33, by driving wheel arc surface and concaved circular cambered surface in driven pulley coordinate and dash forward the slip in straight trough in location, depart from, realizing driving wheel drives driven pulley to rotate.Geneva mechanism stops for the interval realized in transmitting procedure, to be supplied to the required time of the operations such as cleaning, detection, drying, sorting.Can also by switching mechanism at station birds, beasts and eggs such as cleaning, detections, carry out the rotation of birds, beasts and eggs in egg holder more fully to carry out cleaning and the operation such as detection.
Shown in Fig. 8, Fig. 9, the installation direction of left and right spur bevel gear mechanism is contrary, can prevent two pairs of bevel gears from producing motion artifacts when transmission.
Claims (1)
1. a small, annular birds, beasts and eggs classification sorting system rational in infrastructure, comprise ring-type birds, beasts and eggs induction system, ring-type birds, beasts and eggs induction system side arranges sorting manipulator, it is characterized in that: described ring-type birds, beasts and eggs induction system comprises and is positioned at outermost annular slide track, bracket for the transmitted inwards chain of transmission of power, the pending birds, beasts and eggs of multiple placement; Each bracket comprises two parallel bracket axles, every root bracket axle fills the egg holder of inside and outside two inner sunken faces, the inside and outside two ends of two bracket axles are connected with internal fixation plate, outer stationary plates respectively, inner stationary shaft is connected inside internal fixation plate, extenal fixation axle is connected outside outer stationary plates, extenal fixation axle is connected with the rolling bearing be contained on annular slide track, and inner stationary shaft is connected with the tray support be fixed on conveyor chain; The switching mechanism making birds, beasts and eggs automatic turning is set in the below of bracket; Described switching mechanism comprises the fixed mount being driven oscilaltion by cylinder; fixed mount fill by the first power transmission shaft of upset driven by motor; on first power transmission shaft, dress puts corresponding inside and outside two friction pulleys with two egg restitopes inside and outside on bracket axle, and the surface of friction pulley is in the convex outward form coordinated with the inner sunken face of egg holder;
Switching mechanism utilizes tribology principle to realize, and by rubbing between the bracket on friction pulley and transport establishment, the rubber roller of egg holder can rotate, thus makes birds, beasts and eggs in the roller rotating in same direction of two brackets of selve support, realizes birds, beasts and eggs upset; In motion process, friction pulley does not need phase mutual friction between moment with egg holder, do not need during work, to utilize the cylinder of tape guide mechanism to be separated with egg holder by friction pulley, at set intervals, then switching mechanism conveying to be got on by cylinder and to contact with egg holder, upset electric motor starting realizes upset;
Conveyor chain coordinates with left and right sprocket wheel, and the bolster of left and right sprocket wheel is connected with second driving shaft respectively by left and right spur bevel gear mechanism, and second driving shaft is connected with drive motors by Geneva mechanism; The installation direction of left and right spur bevel gear mechanism is contrary;
Geneva mechanism stops for the interval realized in transmitting procedure, to be supplied to the required time of the operations such as cleaning, detection, drying, sorting; Can also by switching mechanism at station birds, beasts and eggs such as cleaning, detections, carry out the rotation of birds, beasts and eggs in egg holder more fully to carry out cleaning and the operation such as detection.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410059236.2A CN103782924B (en) | 2014-02-21 | 2014-02-21 | Small-size annular fowl egg grading sorting system |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410059236.2A Division CN103782924B (en) | 2014-02-21 | 2014-02-21 | Small-size annular fowl egg grading sorting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104823878A true CN104823878A (en) | 2015-08-12 |
Family
ID=50659311
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410059236.2A Expired - Fee Related CN103782924B (en) | 2014-02-21 | 2014-02-21 | Small-size annular fowl egg grading sorting system |
| CN201510242926.6A Pending CN104885971A (en) | 2014-02-21 | 2014-02-21 | Small circular poultry egg graded sorting system good in work performance |
| CN201510242865.3A Pending CN104823878A (en) | 2014-02-21 | 2014-02-21 | Annular grading and sorting system for eggs with reasonable structure and small size |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410059236.2A Expired - Fee Related CN103782924B (en) | 2014-02-21 | 2014-02-21 | Small-size annular fowl egg grading sorting system |
| CN201510242926.6A Pending CN104885971A (en) | 2014-02-21 | 2014-02-21 | Small circular poultry egg graded sorting system good in work performance |
Country Status (1)
| Country | Link |
|---|---|
| CN (3) | CN103782924B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109349164A (en) * | 2018-11-01 | 2019-02-19 | 湖北维胜机器人科技有限公司 | Egg sorting equipment |
| CN112425532A (en) * | 2020-11-24 | 2021-03-02 | 安徽兴程食品有限责任公司 | Delicious live bead dry rotary cleaner and cleaning method thereof |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108789371B (en) * | 2018-06-28 | 2021-06-22 | 余成付 | Sorting assembly line robot based on artificial intelligence |
| CN108789411B (en) * | 2018-06-28 | 2021-06-22 | 余成付 | AI-based logistics sorting robot |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB647486A (en) * | 1947-07-23 | 1950-12-13 | Richard Douglas Scoble Hodgins | Improvements in or relating to apparatus for sorting apples, eggs or other suitable articles |
| US3857472A (en) * | 1972-04-05 | 1974-12-31 | J Klint | Conveyor for advancing and orienting eggs and transferring the eggs to gripper units of an egg breaking machine |
| GB1385225A (en) * | 1971-08-12 | 1975-02-26 | Diamond Int Corp | Egg escalator belt assembly |
| JPS61287622A (en) * | 1985-06-15 | 1986-12-18 | Nanbu Denki Seisakusho:Kk | Transfer device of automatic egg washing and sorting device |
| US4645058A (en) * | 1982-09-24 | 1987-02-24 | Pieter Meyn | Apparatus for orienting eggs in a egg handling systems |
| CN101305694A (en) * | 2008-07-11 | 2008-11-19 | 华中农业大学 | Method and device for mechanically wet rubbing and cleaning poultry eggs |
| CN101849514A (en) * | 2010-04-30 | 2010-10-06 | 江苏大学 | Poultry egg detection method and device in automatic grading assembly line of poultry eggs |
| CN201640188U (en) * | 2010-03-17 | 2010-11-24 | 福州闽台机械有限公司 | Lifting mechanism of brush actuating device for egg cleaner |
| CN103168707A (en) * | 2011-12-21 | 2013-06-26 | 郑经伟 | Egg washing detection machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201467810U (en) * | 2009-07-30 | 2010-05-19 | 江苏大学 | Intermittent conveying chain in automatic grading production line of poultry eggs |
-
2014
- 2014-02-21 CN CN201410059236.2A patent/CN103782924B/en not_active Expired - Fee Related
- 2014-02-21 CN CN201510242926.6A patent/CN104885971A/en active Pending
- 2014-02-21 CN CN201510242865.3A patent/CN104823878A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB647486A (en) * | 1947-07-23 | 1950-12-13 | Richard Douglas Scoble Hodgins | Improvements in or relating to apparatus for sorting apples, eggs or other suitable articles |
| GB1385225A (en) * | 1971-08-12 | 1975-02-26 | Diamond Int Corp | Egg escalator belt assembly |
| US3857472A (en) * | 1972-04-05 | 1974-12-31 | J Klint | Conveyor for advancing and orienting eggs and transferring the eggs to gripper units of an egg breaking machine |
| US4645058A (en) * | 1982-09-24 | 1987-02-24 | Pieter Meyn | Apparatus for orienting eggs in a egg handling systems |
| JPS61287622A (en) * | 1985-06-15 | 1986-12-18 | Nanbu Denki Seisakusho:Kk | Transfer device of automatic egg washing and sorting device |
| CN101305694A (en) * | 2008-07-11 | 2008-11-19 | 华中农业大学 | Method and device for mechanically wet rubbing and cleaning poultry eggs |
| CN201640188U (en) * | 2010-03-17 | 2010-11-24 | 福州闽台机械有限公司 | Lifting mechanism of brush actuating device for egg cleaner |
| CN101849514A (en) * | 2010-04-30 | 2010-10-06 | 江苏大学 | Poultry egg detection method and device in automatic grading assembly line of poultry eggs |
| CN103168707A (en) * | 2011-12-21 | 2013-06-26 | 郑经伟 | Egg washing detection machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109349164A (en) * | 2018-11-01 | 2019-02-19 | 湖北维胜机器人科技有限公司 | Egg sorting equipment |
| CN112425532A (en) * | 2020-11-24 | 2021-03-02 | 安徽兴程食品有限责任公司 | Delicious live bead dry rotary cleaner and cleaning method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104885971A (en) | 2015-09-09 |
| CN103782924B (en) | 2015-07-01 |
| CN103782924A (en) | 2014-05-14 |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150812 |
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| RJ01 | Rejection of invention patent application after publication |