Background technology
China's timber industry is in by utilizing wildwood timber to be main to utilizing artificial forest wood to be that in main transition process, artificial forest fast-growing small wood will be the wood raw material that China is main from now on.And artificial forest fast growing wood apt to rot, infested, go mouldy; therefore wood protection will play the effect in prolonging wood life-span; play reduce timber and cause due to rotten, infested degradation, degradation, the discarded and waste that causes, the quality improving Wood products, the effect increasing Wood products function can also be played.Reduce loss and waste that timber causes because of the reason such as rotten; extend the service life of woodwork; alleviate related industries (comprising wooden industry, upholstery, the building industry etc.) demand to timber resources; and then reduce the cutting of forest (timber), also just indirectly serve the effect protected forest resources.Therefore; in the various occasions that timber uses; adequately protect timber; increase the durability of timber; extend the service life of woodwork, as " throttling " measure solving China's timber resources deficiency, to protecting forest resources; realize the sustainable use of timber, there is great realistic meaning and strategic importance.
Particieboard is an important board kind in wood-based plate, compared with other plate kinds, its investment of production is relatively less, energy consumption is little, cost is low, not high to the requirement of material quality yet, as the raw material of particieboard, therefore can there be the advantage of its uniqueness in three surplus things, fast growing wood, recovery waste and old wood and some non-wooden materials in the Chinese development particieboard industry of timber resources scarcity.Particieboard its have the advantages that the natural timbers such as not yielding, surfacing, stable physical property do not possess, be widely used in the inside fitting and household appliance shell making etc. of Furniture manufacture, building, packaging, vehicle and boats and ships, also can make facing particieboard through secondary operations.But because particieboard is a kind of wood materials, easily by biological attack such as bacterium, worm, the raw boring in sea worms, easily rot, so the decay resistance of particieboard is not high, pest-resistant poor performance, makes it be subject to some restrictions in utilization.Therefore, in order to improve corrosion resistance and the insect resistance capacity of particieboard, extend the service life of particieboard, it is necessary for carrying out preservative treatment to particieboard.At present, the research of people to particieboard antiseptic property is attached great importance to, and how to manufacture the particieboard produced and have Anticorrosive Character and do not pollute environment, and extending the service life of particieboard, is the current urgent problems of people.
Summary of the invention
The object of this invention is to provide a kind of fire-resistant-chipboard with antiseptic property, and a kind of manufacture method of producing this anticorrosion particieboard is provided.
For realizing this purpose, the invention provides following technical scheme:
A production method for anticorrosion particieboard, its raw material comprises wood shavings, adhesive and anticorrisive agent, it is characterized in that:
The weight fraction of each raw material is as follows:
Adhesive 10% ~ 14%;
Anticorrisive agent 5% ~ 10%;
Wood shavings surplus;
Described adhesive is that modified urea-formaldehyde resin glue sticks agent,
Described anticorrisive agent is the mixed solution of borax and copper sulphate, is be that 1:1 ~ 3 are formulated according to the mol ratio of borax and copper sulphate;
Described wood shavings for particieboard produce in use be processed in sheet, strip, needle-like, granular wood chip, wood wool, sawdust, bagasse, rice husk one or more.
The preparation method that described modified urea-formaldehyde resin glue sticks agent is: add formalin in a kettle., be 7.5 ~ 8.0 by NaOH solution adjust ph, add the furfuryl alcohol of formalin weight 3% ~ 5%, add the urea of formalin weight 12% ~ 15%, add in 40 ~ 45min, temperature is risen to 50 ~ 55 DEG C from normal temperature, insulation reaction 40 ~ 45min, afterwards, reactant liquor adds formic acid solution, regulates reactant liquor pH to be 5.0 ~ 5.5, adds, temperature reaction liquid to 80 ~ 85 DEG C, insulation reaction 85 ~ 90min in the urea 40 ~ 45min adding formalin weight 20% ~ 25%, finally, pH to 8.0 ~ 8.5 are regulated by NaOH solution, reaction temperature is down to 68 ~ 72 DEG C, add the urea of formalin weight 40% ~ 45%, add in 45 ~ 50min, add the Firebrake ZB anticorrisive agent of formalin weight 1% ~ 3% again, reaction 70 ~ 80min, be cooled to room temperature, by the method for filtering, unnecessary urea can be filtered out after abundant reaction, 0.2% ~ 2% ammonium chloride or the ammonium sulfate that add Lauxite weight carry out impregnation as curing agent, add the flour of 20% ~ 25% of formalin weight again as filler, modified urea-formaldehyde resin glue can be obtained and stick agent.
Described production method comprises the following steps:
Be the mixed solution that borax and copper sulphate are prepared in 1:1 ~ 3 according to the mol ratio of borax and copper sulphate, obtain anticorrisive agent;
Adopt the method for impregnation process, at normal temperatures and pressures, wood shavings be impregnated in anticorrisive agent, the consumption of anticorrisive agent is 5% ~ 10% of wood shavings weight, mixing and stirring, dipping 4 ~ 6h, takes out wood shavings, wood shavings are carried out drying at 60 DEG C, makes the moisture content of the wood shavings by impregnation be less than 10%;
Press wood shavings weight afterwards 10% ~ 14% controls resin added, is applied in wood shavings, carries out applying glue process to wood shavings by modified urea-formaldehyde resin adhesive;
Then its follow-up technological process of production and technological parameter with the production procedure of ordinary particle board and technological parameter consistent, through spreading machine feed bin, mat formation, precompressed, in length and breadth silver, hot pressing, sanding, in length and breadth silver-colored limit, to the anticorrosion particieboard of end product.
The beneficial effect that the present invention produces is:
Adopt borax soln and copper-bath to impregnate the processing method of wood shavings simultaneously, make two classes water miscible material generation chemical reaction, the insoluble copper metaborate generated is deposited in wood shavings sapwood, thus makes wood cell wall have a large amount of metallic coppers and boron compound etc. to improve wood durability energy.Carry out corrosion resistant experiment to process material to draw, in the wood sample of this disposal methods is corrosion resistant experiment in the wild or termite-proof experiment, all shows the color and luster and the processing characteristics that there is good corrosion resistant performance and termite-proof performance and do not affect timber self.And the anticorrisive agent Firebrake ZB Stability Analysis of Structures added in adhesive, add compound use in the adhesive of particieboard to, the decay resistance of particieboard can be improved, to domestomycetes, mould and termite are to having good resistance, extend the service life of particieboard, in the technical program, not only wood shavings are carried out corrosion-resistant immersion treatment, and stick in agent and also add Firebrake ZB anticorrisive agent producing the modified urea-formaldehyde resin glue that particieboard uses, thus the antiseptic property of particieboard is improved greatly.
Detailed description of the invention
Embodiment 1
First prepare modified urea-formaldehyde resin glue and stick agent, preparation process is as follows: add formalin in a kettle., be 7.5 by NaOH solution adjust ph, add the furfuryl alcohol of formalin weight 3%, add the urea of formalin weight 12%, add in 40min, temperature is risen to 50 DEG C from normal temperature, insulation reaction 40min; Afterwards, reactant liquor adds formic acid solution, regulates reactant liquor pH to be 5.0, adds, temperature reaction liquid to 80 DEG C, insulation reaction 85min in the urea 40min adding formalin weight 20%; Finally, pH to 8.0 is regulated by NaOH solution, reaction temperature is down to 68 DEG C, add the urea of formalin weight 40%, add in 45min, add the Firebrake ZB anticorrisive agent of formalin weight 1% again, reaction 70min, be cooled to room temperature, by the method for filtering, unnecessary urea can be filtered out after abundant reaction, 0.2% ammonium chloride adding Lauxite weight carries out impregnation as curing agent, then add formalin weight 20% flour as filler, modified urea-formaldehyde resin glue can be obtained and stick agent.
Then, be the mixed solution that 1:1.2 prepares borax and copper sulphate according to the mol ratio of borax and copper sulphate, obtain anticorrisive agent;
Adopt the method for impregnation process, at normal temperatures and pressures, wood shavings be impregnated in anticorrisive agent, the consumption of anticorrisive agent is 5% of wood shavings weight, mixing and stirring, dipping 4h, take out wood shavings, wood shavings are carried out drying at 60 DEG C, and making by the moisture content of the wood shavings of impregnation is 9%;
Press wood shavings weight afterwards 10% controls resin added, is applied in wood shavings, carries out applying glue process to wood shavings by obtained modified urea-formaldehyde resin adhesive;
Then its follow-up technological process of production and technological parameter with the production procedure of ordinary particle board and technological parameter consistent, through spreading machine feed bin, mat formation, precompressed, in length and breadth silver, hot pressing, sanding, in length and breadth silver-colored limit, to the anticorrosion particieboard of end product.
Embodiment 2
Be the mixed solution that 1:1.6 prepares borax and copper sulphate according to the mol ratio of borax and copper sulphate, obtain anticorrisive agent;
Adopt the method for impregnation process, at normal temperatures and pressures, wood shavings be impregnated in anticorrisive agent, the consumption of anticorrisive agent is 7% of wood shavings weight, mixing and stirring, dipping 5h, take out wood shavings, wood shavings are carried out drying at 60 DEG C, and making by the moisture content of the wood shavings of impregnation is 8%;
Press wood shavings weight afterwards 12% controls resin added, is applied in wood shavings, carries out applying glue process to wood shavings by modified urea-formaldehyde resin adhesive obtained in embodiment 1;
Then its follow-up technological process of production and technological parameter with the production procedure of ordinary particle board and technological parameter consistent, through spreading machine feed bin, mat formation, precompressed, in length and breadth silver, hot pressing, sanding, in length and breadth silver-colored limit, to the anticorrosion particieboard of end product.
Embodiment 3
First prepare modified urea-formaldehyde resin glue and stick agent, preparation process is as follows: add formalin in a kettle., is 8.0 by NaOH solution adjust ph, add the furfuryl alcohol of formalin weight 5%, add the urea of formalin weight 15%, add in 45min, temperature is risen to 55 DEG C from normal temperature, after insulation reaction 45min, reactant liquor adds formic acid solution, regulates reactant liquor pH to be 5.5, adds in the urea 45min adding formalin weight 25%, temperature reaction liquid to 85 DEG C, insulation reaction 90min; Finally, regulate pH to 8.5 by NaOH solution, reaction temperature is down to 72 DEG C, adds the urea of formalin weight 45%, add in 50min, add the Firebrake ZB anticorrisive agent of formalin weight 3% again, reaction 80min, is cooled to room temperature, by the method for filtering, unnecessary urea can be filtered out after abundant reaction, 2% ammonium sulfate adding Lauxite weight carries out impregnation as curing agent, then add formalin weight 25% flour as filler, modified urea-formaldehyde resin glue can be obtained and stick agent.
Then, be the mixed solution that 1:2 prepares borax and copper sulphate according to the mol ratio of borax and copper sulphate, obtain anticorrisive agent;
Adopt the method for impregnation process, at normal temperatures and pressures, wood shavings be impregnated in anticorrisive agent, the consumption of anticorrisive agent is 8% of wood shavings weight, mixing and stirring, dipping 5.5h, take out wood shavings, wood shavings are carried out drying at 60 DEG C, and making by the moisture content of the wood shavings of impregnation is 7%;
Press wood shavings weight afterwards 13% controls resin added, is applied in wood shavings, carries out applying glue process to wood shavings by obtained modified urea-formaldehyde resin adhesive;
Then its follow-up technological process of production and technological parameter with the production procedure of ordinary particle board and technological parameter consistent, through spreading machine feed bin, mat formation, precompressed, in length and breadth silver, hot pressing, sanding, in length and breadth silver-colored limit, to the anticorrosion particieboard of end product.
Embodiment 4
Be the mixed solution that 1:2.5 prepares borax and copper sulphate according to the mol ratio of borax and copper sulphate, obtain anticorrisive agent;
Adopt the method for impregnation process, at normal temperatures and pressures, wood shavings be impregnated in anticorrisive agent, the consumption of anticorrisive agent is 10% of wood shavings weight, mixing and stirring, dipping 6h, take out wood shavings, wood shavings are carried out drying at 60 DEG C, and making by the moisture content of the wood shavings of impregnation is 8%;
Press wood shavings weight afterwards 14% controls resin added, is applied in wood shavings, carries out applying glue process to wood shavings by modified urea-formaldehyde resin adhesive obtained in embodiment 3;
Then its follow-up technological process of production and technological parameter with the production procedure of ordinary particle board and technological parameter consistent, through spreading machine feed bin, mat formation, precompressed, in length and breadth silver, hot pressing, sanding, in length and breadth silver-colored limit, to the anticorrosion particieboard of end product.
Embodiment 5
Be the mixed solution that 1:3 prepares borax and copper sulphate according to the mol ratio of borax and copper sulphate, obtain anticorrisive agent;
Adopt the method for impregnation process, at normal temperatures and pressures, wood shavings be impregnated in anticorrisive agent, the consumption of anticorrisive agent is 9% of wood shavings weight, mixing and stirring, dipping 5.3h, take out wood shavings, wood shavings are carried out drying at 60 DEG C, and making by the moisture content of the wood shavings of impregnation is 7%;
Press wood shavings weight afterwards 11% controls resin added, is applied in wood shavings, carries out applying glue process to wood shavings by modified urea-formaldehyde resin adhesive obtained in embodiment 3;
Then its follow-up technological process of production and technological parameter with the production procedure of ordinary particle board and technological parameter consistent, through spreading machine feed bin, mat formation, precompressed, in length and breadth silver, hot pressing, sanding, in length and breadth silver-colored limit, to the anticorrosion particieboard of end product.
Anticorrosion particieboard obtained in above 5 embodiments is carried out field corrosion resistant experiment and termite-proof experiment, anticorrosion particieboard all shows good corrosion resistant performance and termite-proof performance, the service life of particieboard obtains prolongation, and through preservative treatment, the antiseptic property of particieboard improves greatly.