CN104785667A - Double-end lamp sliding conveying and bending device - Google Patents

Double-end lamp sliding conveying and bending device Download PDF

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Publication number
CN104785667A
CN104785667A CN201510180159.0A CN201510180159A CN104785667A CN 104785667 A CN104785667 A CN 104785667A CN 201510180159 A CN201510180159 A CN 201510180159A CN 104785667 A CN104785667 A CN 104785667A
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CN
China
Prior art keywords
bending
slide block
bulb
stem
double
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Granted
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CN201510180159.0A
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Chinese (zh)
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CN104785667B (en
Inventor
王伟
邓少广
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Foshan Electrical and Lighting Co Ltd
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Foshan Electrical and Lighting Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention discloses a double-end lamp sliding conveying and bending device. The device comprises a conveying device and a secondary bending device. The conveying device is used for conveying bulbs one by one and bending bulb leads. The secondary bending device is used for bending stem leads. According to the double-end lamp sliding conveying and bending device, the bulbs are stored and output through a vibration disc, and bulb storage mechanisms are arranged above an inclined groove for connecting the vibration disc and the secondary bending device. The bulbs are fixed and stored separately through two or more bulb storage mechanisms, and the problem that discontinuous conveying of bulbs is likely to happen or the bulbs are stacked by means of an existing conveying mechanism is solved. The secondary bending device bends the stem leads sequentially through a first bending mechanism and a second bending mechanism, the pressure on glass at the roots of stems is small in the bending process, and the glass at the roots of the stems can be prevented from being damaged due to overly-large pressure generated in the bending process.

Description

A kind of double-ended lamps is slided and is transmitted apparatus for bending
Technical field
The present invention relates to double-ended halogen lamp wick manufacturing machine, particularly relate to a kind of double-ended lamps slip transmission apparatus for bending.
Background technology
At present, at Halogen lamp LED production field, need first stem leads bending to be used for being welded into wick with dual-end bulb, wick and glass bulb are packaged into common bulb (energy-saving halogen lamp).Before welding, bulb leaves in vibrating disk, drives transmission by vibrating disk.Because the transmission of vibrating disk is unstable, directly bending mechanism can be caused often to lack bulb in short-term by vibrating disk transmission, reduce production efficiency, or former and later two bulbs cannot separate, destroy bulb when bending.
The integrated stem stem of Halogen lamp LED adopts a mould bending, and the frictional force of bending pulls whole stem stem to move, and clamping stem stem easily causes the explosion of lead-in wire root glass, and stem stem bending size is also because the uncertainty of movement not easily ensures.Therefore, the integrated stem stem bending of Halogen lamp LED is difficult to realize automation production.
Summary of the invention
Technical problem to be solved by this invention is, there is provided a kind of double-ended lamps to slide and transmit apparatus for bending, can be separated one by one bulb, transmit and keep in, then the bending of stem leads is carried out at twice, ensure carrying out smoothly of the welding job of follow-up bulb and stem stem, improve production stability, reduce the stem stem breakage because bending causes.
In order to solve the problems of the technologies described above, the invention provides a kind of double-ended lamps slip transmission apparatus for bending, it comprises transmitting device and secondary apparatus for bending, described transmitting device is used for bulb to transmit one by one, and bending is carried out to lamp capsule leads, described secondary apparatus for bending is used for carrying out bending to stem leads;
Described transmitting device involving vibrations dish, skewed slot, plural Chu Pao mechanism and bulb bending mechanism, described skewed slot connects vibrating disk and bulb bending mechanism;
The spaced preset distance of described Chu Pao mechanism, for storing and carrying the bulb storing vibrating disk and export;
Described bulb bending mechanism is used for carrying out bending to lamp capsule leads;
Described secondary apparatus for bending comprises the first bending mechanism and second bending mechanism of order setting, and described first bending mechanism and the second bending mechanism carry out bending to stem leads successively.
As the improvement of such scheme, described Chu Pao mechanism comprises retractor device, and described retractor device is connected with division board, and described division board can stretch in described skewed slot and be fixed by bulb under the driving of described retractor device.
As the improvement of such scheme, described Chu Pao mechanism also comprises the inductor whether being temporarily fixed with bulb for responding to corresponding described Chu Pao mechanism.
As the improvement of such scheme, described skewed slot is downward-sloping gradually to described bulb bending mechanism from vibrating disk.
As the improvement of such scheme, described first bending mechanism comprises the first fixed mechanism, bending plate and baffle plate;
Described first fixed mechanism is used for the upper end of stem leads to fix;
Described bending plate comprises can the Bending Slide Block of slide anteroposterior, and described Bending Slide Block top is provided with the first roller with vertical groove, is provided with lead-in wire guiding mechanism below described first roller;
The slide anteroposterior of described Bending Slide Block is by the first air cylinder driven;
Described second bending mechanism comprises the second fixed mechanism and swing arm bending mechanism, and described second fixed mechanism is used for the top of the second time bending part of stem leads to fix;
The second cylinder that described swing arm bending mechanism comprises swing arm, is located at the second roller of described swing arm end and drives described swing arm to swing;
Described second roller is followed described swing arm motion and is contacted with stem leads to during precalculated position, coordinates described second fixed mechanism by the ends bent of stem leads.
As the improvement of such scheme, described first fixed mechanism comprises and to be symmetrical arranged and can the first slide block of slide in opposition and the second slide block, and described first slide block is provided with top flat, and described second slide block is provided with forks piece; When described first slide block and the second slide block close to each other time, described top flat and forks piece cooperatively interact, and are clamped the upper end of stem leads.
As the improvement of such scheme, described forks piece end is provided with V-type for fixed core column length lead-in wire or the draw-in groove of arc, and for the spacing plane of fixing stem stem short leg.
As the improvement of such scheme, between described forks piece and described second slide block, be provided with elastic component.
As the improvement of such scheme, described lead-in wire guiding mechanism comprises the correcting bar perpendicular to described Bending Slide Block, and with the projection of described correcting rod forming V-shape bayonet socket.
As the improvement of such scheme, described second fixed mechanism comprises and to be symmetrical arranged and can the 3rd slide block and Four-slider of slide in opposition, described 3rd slide block and Four-slider are arranged with clamp, the upper and lower of the clamping area of described clamp is equipped with wing plate, and described clamp is provided with the inclined-plane coordinated with corresponding wing plate.
Implement the present invention, there is following beneficial effect:
Transmitting device of the present invention to be deposited bulb by vibrating disk and is exported, Chu Pao mechanism is provided with above the skewed slot connecting vibrating disk and bulb bending mechanism, bulb is carried out single to the fixing of list and storage by plural Chu Pao mechanism, avoiding existing transmission mechanism, that bulb conveying easily occurs is discontinuous, or the problem that bulb is stacking.
Secondary bending mechanism of the present invention carries out bending to stem leads successively by the first bending mechanism and the second bending mechanism, and the pressure of Forging Process to the glass of stem stem root is little, can prevent the glass of stem stem root due to Forging Process pressure excessive and damage.Secondary bending is for the different parts of stem leads, and bending precision is high, bending technique parameter stability.
Accompanying drawing explanation
Fig. 1 is the bulb structure figure before bending;
Fig. 2 is the bulb structure figure after bending;
Fig. 3 is the front view of transmitting device of the present invention;
Fig. 4 is the top view of transmitting device of the present invention;
Fig. 5 is the core column structure figure before bending;
Fig. 6 is the core column structure figure after a bending;
Fig. 7 is the core column structure figure after secondary bending;
Fig. 8 is the front view of the present invention first bending mechanism;
Fig. 9 is the top view of the present invention first bending mechanism;
Figure 10 is the A portion enlarged drawing of Fig. 9;
Figure 11 is the front view of bending plate of the present invention;
Figure 12 is the top view of bending plate of the present invention;
Figure 13 is the front view of the present invention second bending mechanism;
Figure 14 is the top view of the present invention second bending mechanism;
Figure 15 is the left view of the present invention second bending mechanism.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in Fig. 1-Figure 15, the specific embodiment of the invention provides a kind of double-ended lamps slip transmission apparatus for bending, comprise transmitting device 1 and secondary apparatus for bending 2, described transmitting device 1 is for transmitting bulb one by one, and bending is carried out to lamp capsule leads, described secondary apparatus for bending 2 is for carrying out bending to stem leads;
Described transmitting device 1 involving vibrations dish 11, skewed slot 12, plural Chu Pao mechanism (13a, 13b, 13c) and bulb bending mechanism 14, described skewed slot 12 connects vibrating disk 11 and bulb bending mechanism 14;
The spaced preset distance of described Chu Pao mechanism (13a, 13b, 13c), for storing and carrying the bulb storing vibrating disk 11 and export;
Described bulb bending mechanism 14 is for carrying out bending to lamp capsule leads, and it comprises the Bending Mould 18 for the bending that goes between;
Described secondary apparatus for bending 2 comprises the first bending mechanism 3 and the second bending mechanism 4 that order is arranged, and described first bending mechanism 3 and the second bending mechanism 4 carry out bending to stem leads successively.
Preferably, described Chu Pao mechanism (13a, 13b, quantity 13c) is three groups, it comprises retractor device 15 and division board 16 respectively, and described retractor device 15 is connected with division board 16, and described division board 16 can stretch in described skewed slot 12 and be fixed by bulb under the driving of described retractor device 15.
Preferably, described Chu Pao mechanism (13a, 13b, 13c) also comprises the inductor 17 whether being temporarily fixed with bulb for responding to corresponding described Chu Pao mechanism (13a, 13b, 13c).
Preferably, described skewed slot 12 is downward-sloping gradually to described secondary apparatus for bending 2 from vibrating disk 11.
The operation principle of described transmitting device 1 is: three Ge Chupao mechanisms (13a, 13b, 13c) are labeled as the first to the three Chu Pao mechanism respectively from vibrating disk 11 to bulb bending mechanism 14.When secondary apparatus for bending 2 needs bulb, the cylinder retraction of the 3rd Chu Pao mechanism 13c, its division board follows rising, and bulb is transported in bulb bending mechanism 14 and carries out bending.Now the inductor 17c of the 3rd Chu Pao mechanism 13c sends still signal, and the cylinder of the 3rd Chu Pao mechanism 13c stretches out, and the cylinder retraction of the second Chu Pao mechanism 13b, makes the bulb at the second 13b place of Chu Pao mechanism be transported in the 3rd Chu Pao mechanism 13c along skewed slot 12.The like, when the inductor 17a of the first Chu Pao mechanism 13a sends still signal, vibrating disk 11 is started working, and bulb is transported to the first Chu Pao mechanism 13a from vibrating disk 11 by skewed slot 1, until there is a bulb in the first Chu Pao mechanism 13a.
Transmitting device 1 of the present invention is deposited by vibrating disk 11 pairs of bulbs and is exported, Chu Pao mechanism (13a is provided with above the skewed slot 12 connecting vibrating disk 11 and bulb bending mechanism 14,13b, 13c), by plural Chu Pao mechanism (13a, 13b, 13c) single fixing and storing list is carried out to bulb, realize stepping and the location of bulb, avoiding existing transmission mechanism, that bulb conveying easily occurs is discontinuous, or the problem that bulb is stacking.
According to the embodiment of the present invention, described first bending mechanism 3 comprises the first fixed mechanism 31, bending plate 32 and baffle plate 33;
Described first fixed mechanism 31 is for fixing the upper end of stem leads;
Described bending plate 32 comprises can the Bending Slide Block 321 of slide anteroposterior, and described Bending Slide Block 321 top is provided with the first roller 323 with vertical groove 322, is provided with lead-in wire guiding mechanism 324 below described first roller 323; Described vertical groove 322 can be located for stem leads, makes the long lead of stem stem fall into groove in Forging Process, improves bending precision.
The slide anteroposterior of described Bending Slide Block 321 is driven by the first cylinder 325;
Described second bending mechanism 4 comprises the second fixed mechanism 41 and swing arm bending mechanism 42, and described second fixed mechanism 41 is fixed for the top of the second time bending part by stem leads;
The second cylinder 423 that described swing arm bending mechanism 42 comprises swing arm 421, is located at the second roller 422 of described swing arm 421 end and drives described swing arm 421 to swing;
Described second roller 422 is followed when described swing arm 421 moves to precalculated position and is contacted with stem leads, coordinates described second fixed mechanism 41 by the ends bent of stem leads.
The present invention carries out bending to stem leads successively by the first bending mechanism 3 and the second bending mechanism 4, and the pressure of Forging Process to the glass of stem stem root is little, can prevent the glass of stem stem root due to Forging Process pressure excessive and damage.
On the other hand, the present invention carries out bending to stem leads successively by the first bending mechanism 3 and the second bending mechanism 4, and for the different parts of stem leads, bending precision is high, bending technique parameter stability.
Wherein, composition graphs 8-Figure 10, described first fixed mechanism 31 comprises and to be symmetrical arranged and can the first slide block 311 and the second slide block 312 of slide in opposition, and described first slide block 311 is provided with top flat 313, and described second slide block 312 is provided with forks piece 314; When described first slide block 311 and the second slide block 312 close to each other time, described top flat 313 and forks piece 314 cooperatively interact, and are clamped the upper end of stem leads.Described forks piece 314 end is provided with V-type for fixed core column length lead-in wire or the draw-in groove 315 of arc, and for the spacing plane 316 of fixing stem stem short leg.Described first slide block 311 is driven by the 3rd cylinder 317, and described second slide block 312 is driven by four-cylinder 318.
Preferably, elastic component 319 is provided with between described forks piece 314 and described second slide block 312.
It should be noted that, described elastic component 319 can be arranged on the spring between described forks piece 314 and described second slide block 312, when described forks piece 314 abuts with top flat 313, described elastic component 319 can provide certain buffering for forks piece 314, prevent forks piece 314 and top flat 313 rigid collision, also ensure that forks piece 314 is tight with the laminating of top flat 313 better.
Wherein, in conjunction with Figure 11 and Figure 12, described lead-in wire guiding mechanism 324 comprises the correcting bar 325 perpendicular to described Bending Slide Block 321, and forms the projection 326 of V-arrangement bayonet socket with described correcting bar 325.
It should be noted that, described correcting bar 325 guides the long lead of stem leads to enter into V-arrangement bayonet socket, and described V-arrangement bayonet socket is that the long lead of stem leads is accurately located.
According to this patent detailed description of the invention, composition graphs 13-Figure 15, described second fixed mechanism 41 comprises and to be symmetrical arranged and can the 3rd slide block 411 and Four-slider 412 of slide in opposition, described 3rd slide block 411 and Four-slider 412 are arranged with clamp 413, and the upper and lower of the clamping area of described clamp 413 is equipped with wing plate 414.3rd slide block 411 and Four-slider 412 are driven by the 5th cylinder 415 of correspondence and the 6th cylinder 416.
Preferably, described clamp 413 is provided with the inclined-plane 417 coordinated with corresponding wing plate 414.
In conjunction with said structure, the specific works principle of this patent secondary apparatus for bending 2 is:
1, stem stem is clamped by transfer device, and moves to the corresponding station of the first bending mechanism 3.Described 3rd cylinder 317 and four-cylinder 318 drive described forks piece 314 and top flat 313 to stretch out in opposite directions, wherein, the long lead of stem leads clamps by the draw-in groove 315 of described forks piece 314, described spacing plane 316 limits the position of short leg, makes two of stem stem directions that go between roughly parallel with the direction of motion of bending plate 32.
2, after stem leads is fixed, described bending plate 32 stretches out under the driving of the first cylinder 325, and described lead-in wire guiding mechanism 324 contacts with long lead, ensures that Forging Process long lead does not depart from.Along with described bending plate 32 continue stretch out, described first roller 323 contacts with long lead, and long lead falls into its groove, and the first roller 323 coordinates with described baffle plate 33, by originally vertical long lead bending.
3, after a bending completes, stem stem is moved to the corresponding station of the second bending mechanism 4 by transfer device.Described 5th cylinder 415 and the 6th cylinder 416 drive described clamp 413 by the stem leads clamping after a bending.Wherein, long lead is limited the movement in its left-right and front-back direction by symmetrically arranged wing plate 414 and inclined-plane 417.
4, after stem leads is fixed, described second cylinder 423 drives swing arm 421 to make arc swing, and when swing arm 421 is rocked to the second fixed mechanism 41 closest to when locating, the roller of described swing arm 421 end is by the predetermined length bending of stem stem long lead.Whole stem stem bender completes.
Above disclosedly be only a kind of preferred embodiment of the present invention, certainly can not limit the interest field of the present invention with this, therefore according to the equivalent variations that the claims in the present invention are done, still belong to the scope that the present invention is contained.

Claims (10)

1. double-ended lamps is slided and is transmitted an apparatus for bending, it is characterized in that, comprises transmitting device and secondary apparatus for bending, and described transmitting device is used for bulb to transmit one by one, and carries out bending to lamp capsule leads, and described secondary apparatus for bending is used for carrying out bending to stem leads;
Described transmitting device involving vibrations dish, skewed slot, plural Chu Pao mechanism and bulb bending mechanism, described skewed slot connects vibrating disk and bulb bending mechanism;
The spaced preset distance of described Chu Pao mechanism, for storing and carrying the bulb storing vibrating disk and export;
Described bulb bending mechanism is used for carrying out bending to lamp capsule leads;
Described secondary apparatus for bending comprises the first bending mechanism and second bending mechanism of order setting, and described first bending mechanism and the second bending mechanism carry out bending to stem leads successively.
2. double-ended lamps as claimed in claim 1 is slided and is transmitted apparatus for bending, it is characterized in that, described Chu Pao mechanism comprises retractor device, and described retractor device is connected with division board, and described division board can stretch in described skewed slot and be fixed by bulb under the driving of described retractor device.
3. double-ended lamps as claimed in claim 2 is slided and is transmitted apparatus for bending, it is characterized in that, described Chu Pao mechanism also comprises the inductor whether being temporarily fixed with bulb for responding to corresponding described Chu Pao mechanism.
4. double-ended lamps as claimed in claim 1 is slided and is transmitted apparatus for bending, and it is characterized in that, described skewed slot is downward-sloping gradually to described bulb bending mechanism from vibrating disk.
5. double-ended lamps as claimed in claim 1 is slided and is transmitted apparatus for bending, it is characterized in that,
Described first bending mechanism comprises the first fixed mechanism, bending plate and baffle plate;
Described first fixed mechanism is used for the upper end of stem leads to fix;
Described bending plate comprises can the Bending Slide Block of slide anteroposterior, and described Bending Slide Block top is provided with the first roller with vertical groove, is provided with lead-in wire guiding mechanism below described first roller;
The slide anteroposterior of described Bending Slide Block is by the first air cylinder driven;
Described second bending mechanism comprises the second fixed mechanism and swing arm bending mechanism, and described second fixed mechanism is used for the top of the second time bending part of stem leads to fix;
The second cylinder that described swing arm bending mechanism comprises swing arm, is located at the second roller of described swing arm end and drives described swing arm to swing;
Described second roller is followed described swing arm motion and is contacted with stem leads to during precalculated position, coordinates described second fixed mechanism by the ends bent of stem leads.
6. double-ended lamps as claimed in claim 5 is slided and is transmitted apparatus for bending, it is characterized in that, described first fixed mechanism comprises and to be symmetrical arranged and can the first slide block of slide in opposition and the second slide block, and described first slide block is provided with top flat, and described second slide block is provided with forks piece; When described first slide block and the second slide block close to each other time, described top flat and forks piece cooperatively interact, and are clamped the upper end of stem leads.
7. double-ended lamps as claimed in claim 6 is slided transmission apparatus for bending, it is characterized in that, described forks piece end is provided with the draw-in groove of V-type for fixed core column length lead-in wire or arc, and for the spacing plane of fixing stem stem short leg.
8. double-ended lamps as claimed in claim 7 is slided and is transmitted apparatus for bending, it is characterized in that, is provided with elastic component between described forks piece and described second slide block.
9. double-ended lamps as claimed in claim 5 is slided transmission apparatus for bending, and it is characterized in that, described lead-in wire guiding mechanism comprises the correcting bar perpendicular to described Bending Slide Block, and with the projection of described correcting rod forming V-shape bayonet socket.
10. double-ended lamps as claimed in claim 5 is slided and is transmitted apparatus for bending, it is characterized in that, described second fixed mechanism comprises and to be symmetrical arranged and can the 3rd slide block and Four-slider of slide in opposition, described 3rd slide block and Four-slider are arranged with clamp, the upper and lower of the clamping area of described clamp is equipped with wing plate, and described clamp is provided with the inclined-plane coordinated with corresponding wing plate.
CN201510180159.0A 2015-04-16 2015-04-16 A kind of double-ended lamps is slided and is transmitted apparatus for bending Active CN104785667B (en)

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CN104785667B CN104785667B (en) 2016-11-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112157183A (en) * 2020-09-01 2021-01-01 秦满生 Included angle setting machine
CN114309345A (en) * 2021-12-31 2022-04-12 江苏奥力威传感高科股份有限公司 Capacitor pin bending and shearing equipment

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6240943A (en) * 1985-08-20 1987-02-21 Shindainihon Spring Seisakusho:Kk Bending machine for wire rod
JP2008066233A (en) * 2006-09-11 2008-03-21 Harison Toshiba Lighting Corp Wedge base electric bulb, socket, and electric bulb device
CN102842484A (en) * 2012-08-21 2012-12-26 李洪普 Halogen lamp foot-bending machine
CN102962380A (en) * 2012-12-07 2013-03-13 李家凌 Metal line bender
CN203573954U (en) * 2013-10-18 2014-04-30 佛山电器照明股份有限公司 Halogen lamp pin-bending machine
CN104117559A (en) * 2014-06-30 2014-10-29 诸暨市联江机械有限公司 Elbow forming machine
CN104505332A (en) * 2014-12-16 2015-04-08 李洪普 Full-automatic production line for halogen lamp

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6240943A (en) * 1985-08-20 1987-02-21 Shindainihon Spring Seisakusho:Kk Bending machine for wire rod
JP2008066233A (en) * 2006-09-11 2008-03-21 Harison Toshiba Lighting Corp Wedge base electric bulb, socket, and electric bulb device
CN102842484A (en) * 2012-08-21 2012-12-26 李洪普 Halogen lamp foot-bending machine
CN102962380A (en) * 2012-12-07 2013-03-13 李家凌 Metal line bender
CN203573954U (en) * 2013-10-18 2014-04-30 佛山电器照明股份有限公司 Halogen lamp pin-bending machine
CN104117559A (en) * 2014-06-30 2014-10-29 诸暨市联江机械有限公司 Elbow forming machine
CN104505332A (en) * 2014-12-16 2015-04-08 李洪普 Full-automatic production line for halogen lamp

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112157183A (en) * 2020-09-01 2021-01-01 秦满生 Included angle setting machine
CN114309345A (en) * 2021-12-31 2022-04-12 江苏奥力威传感高科股份有限公司 Capacitor pin bending and shearing equipment

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