CN104785506A - Method for recovering and processing waste granite materials into ceramic tile raw material - Google Patents

Method for recovering and processing waste granite materials into ceramic tile raw material Download PDF

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Publication number
CN104785506A
CN104785506A CN201510213612.3A CN201510213612A CN104785506A CN 104785506 A CN104785506 A CN 104785506A CN 201510213612 A CN201510213612 A CN 201510213612A CN 104785506 A CN104785506 A CN 104785506A
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stone flour
stone powder
slurry
stone
iron removal
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CN201510213612.3A
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Chinese (zh)
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黄顺昌
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Priority to CN201510213612.3A priority Critical patent/CN104785506A/en
Priority to CN201510343420.4A priority patent/CN105013796A/en
Publication of CN104785506A publication Critical patent/CN104785506A/en
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Abstract

The invention discloses a method for recovering and processing waste granite materials into a ceramic tile raw material. According to the method, a feeding device sequentially feeds fine stone powder to a mud mixing device according to a preset flow; the mud mixing device injects water and mixes water with the fine stone powder to form stone powder slurry; the stone powder slurry passes through a sieving device and then enters a stirring barrel; the stirring barrel sequentially conveys the sufficiently stirred stone powder slurry to a plurality of permanent-magnet iron removal devices through pipelines to carry out a first iron removal procedure; the stone powder slurry is conveyed to a plurality of vertical ring electromagnetic iron removal devices through pipelines to carry out a second iron removal procedure; the stone powder slurry is conveyed to a plurality of circular sieve devices through pipelines, and stone powder with 20-80 meshes and fine stone powder with more than 80 meshes are sieved respectively; the stone powder slurry containing the fine stone powder with more than 80 meshes is conveyed to a plurality of box-type electromagnetic iron removal devices through pipelines for the last fine circulation iron removal treatment; the stone powder slurry is conveyed to a sedimentation tank through a pipeline for standing treatment. The method disclosed by the invention has the characteristics of being advanced in process, high in classified sieving efficiency, high in processing number, good in iron removal and titanium removal effects, environmentally friendly, and good in economic benefit.

Description

A kind of method recovery of discarded granite material being processed into ceramic tile raw material
Technical field
The invention belongs to waste stone powder and reclaim reprocessing technical field, relate to a kind of method recovery of discarded granite material being processed into ceramic tile raw material.
Background technology
The building stones exploiting out from massif just can be supplied to market as building material product after cutting, engraving, polishing, this stone material and stone carving are widely used in architectural engineering, infrastructure project, communal facility engineering, greatly meet the needs of city-building, promote economic fast development.
But, these building stones in the process of exploitation and exploitation building stones out in cutting, engraving, a large amount of leftover pieces can be produced in the process of the operations such as polishing, the chad of Large stone and stone flour, these large batch of leftover pieces, chad and the stone flour of Large stone often go out of use, they not only take up room, take field and forest land, but also can surrounding enviroment be polluted, vegetation destruction grows, if by these leftover pieces, the chad of Large stone and stone flour are transported to other places and are carried out landfill, not only cost of transportation can be increased, but also can pollute further and welding.
Summary of the invention
In exploitation and process, large batch of leftover pieces are produced in order to solve building stones, the chad of Large stone and the pollution surrounding enviroment existing for stone flour, the problem of vegetation destruction growth, the invention provides a kind of method recovery of discarded granite material being processed into ceramic tile raw material, it can by these large batch of Masonry Scraps, the chad of Large stone and stone flour carry out recycling again and are processed into the ceramic tile raw material of different stage, the not only environmental protection of this mode, and good induced effect can be brought for development stone material recycling economy, it has technique advanced person, sizing screening efficiency is high, processing quantity is many, de-iron titanium is effective, quality of finished product good, environmental protection, good in economic efficiency feature.
In order to achieve the above object, the present invention is achieved by following technical solution: a kind of method recovery of discarded granite material being processed into ceramic tile raw material, and it is characterized in that, this method specifically comprises following procedure of processing:
1, discarded granite is become microlith powder by crusher in crushing;
2, insert in drawing-in device by microlith powder, microlith powder flows to successively and mud device by predetermined amount of flow by drawing-in device within the unit interval again;
3 and mud device the water extracted out from stone flour sedimentation basin is refilled and is mixed to form stone flour with microlith powder and starch, meanwhile, the stone flour of forming bulk or bulk in being starched by stone flour by the rotation chopper changing mud device is melted;
4, by stone flour slurry by Cemented filling give sieve materials device, sieve materials device by stone flour starch in be greater than 20 objects comparatively middling flour and foreign material sieve elect, and by sieve materials device stone flour slurry enter stir slurry cylinder in;
5, stir slurry cylinder and sufficient for stirring stone flour slurry is flowed to multiple permanent-magnet iron removing device successively by pipeline, permanent-magnet iron removing device as first iron removal step by the material initial gross separation of iron content composition in stone flour slurry out;
6, the stone flour slurry after permanent-magnet iron removing device preliminary deironing process gives multiple vertical ring ferromagnetic substance removing device by Cemented filling, and the material of iron content composition in stone flour slurry is separated as second iron removal step by vertical ring ferromagnetic substance removing device more further;
7, the stone flour slurry after vertical ring ferromagnetic substance removing device again deironing process gives multiple rotary strainer device by Cemented filling, rotary strainer device can filter out the comparatively microlith powder of more than 20 ~ 80 object stone flours and 80 orders respectively, and 20 ~ 80 object stone flours are middle-grade ceramic tile raw material finished product after dehydrating process;
8 and containing more than 80 orders compared with the stone flour slurry of microlith powder by Cemented filling to multiple stage box type electromagnetic deironing apparatus, box type electromagnetic deironing apparatus as the 3rd road iron removal step, stone flour is starched in the material of iron content composition carry out last meticulous circulation deferrization process;
Being processed to sedimentation basin work is standing by Cemented filling compared with the stone flour slurry of microlith powder containing more than 80 orders 9, after the last deironing process of box type electromagnetic deironing apparatus, it is more than 80 orders in stone flour slurry that comparatively microlith powder can sink in leaving standstill, water and stone flour are separated, and the water being positioned at upper strata is extracted out by water pump and is recycled to mud device by Cemented filling;
10, after draining water, stone flour wet feed still containing a large amount of moisture content, is carried out dehydration by press filt device and drains process, make the water content of stone flour wet feed lower than 15% by the stone flour wet feed bottom sedimentation basin;
11, the stone flour after draining process that carries out dewatering is the comparatively microlith powder of more than 80 orders, is high-end tiles raw material finished product.
Described drawing-in device is specially jumbo bucket body, at the bottom horizontal conveyer belt of bucket body, while conveyer belt cycle rotation, the even amount of microlith powder bottom bucket body is sent, arrange at the discharge end of conveyer belt and tiltedly send band, while tiltedly sending band cycle rotation, the microlith powder of even amount is flowed to and mud device.
Described is specially jumbo water storage cell body with mud device, and water storage cell body is connected with multiple stone flour slurry output channel, and the top erection of water storage cell body has many water injection pipes, and in sedimentation basin, water is drawn back by water pump and entered in water storage cell body by water injection pipe.
Described change mud device refers to two oblique framves in water storage cell body shaft each via motor-driven rotation, the sidewall of rotating shaft is provided with arranges chopper more, and while axis of rotation, many rows chopper also rotates thereupon and melts the stone flour of forming bulk or bulk in water storage cell body.
Described sieve materials device preferred GZT1431Y type high-frequency oscillation dewatering screen.
Described permanent-magnet iron removing device preferred wet type adverse current permanent magnetic separator.
The described preferred pulsating high gradient magnetic separator with vertical ring of vertical ring ferromagnetic substance removing device.
Described rotary strainer device refers to that screening the pulp cylinder lateral wall offers multiple detailed catalogue filter opening, cylindrical shell is driven by motor and realizes rotating, the below of screening the pulp cylindrical shell is provided with and stores stock tank, sift out containing the slurries of the stone flour compared with microlith powder more than 80 orders from the detailed catalogue filter opening of screening the pulp cylinder lateral wall and enter and store stock tank, store stock tank and flow to multiple stage box type electromagnetic deironing apparatus by pipeline by containing the slurries of the stone flour compared with microlith powder more than 80 orders, 20 ~ 80 object stone flours are then trapped within screening the pulp cylindrical shell.
The described full-automatic wet type electromagnetic deironing machine of box type electromagnetic deironing apparatus preferred QLSY type.
Described press filt device preferably exempts from pickling ceramic filter.
Described middle-grade ceramic tile raw material finished product, high-end tiles raw material finished product be all potassium, receive feldspar powder.
Beneficial effect of the present invention is, it has, and technique advanced person, sizing screening efficiency are high, processing quantity is many, de-iron titanium is effective, quality of finished product good, environmental protection, good in economic efficiency feature.
Detailed description of the invention
Discarded granite material is reclaimed the method being processed into ceramic tile raw material, it is characterized in that, this method specifically comprises following procedure of processing:
1, discarded granite is become microlith powder by crusher in crushing;
2, insert in drawing-in device by microlith powder, microlith powder flows to successively and mud device by predetermined amount of flow by drawing-in device within the unit interval again;
3 and mud device the water extracted out from stone flour sedimentation basin is refilled and is mixed to form stone flour with microlith powder and starch, meanwhile, the stone flour of forming bulk or bulk in being starched by stone flour by the rotation chopper changing mud device is melted;
4, by stone flour slurry by Cemented filling give sieve materials device, sieve materials device by stone flour starch in be greater than 20 objects comparatively middling flour and foreign material sieve elect, and by sieve materials device stone flour slurry enter stir slurry cylinder in;
5, stir slurry cylinder and sufficient for stirring stone flour slurry is flowed to multiple permanent-magnet iron removing device successively by pipeline, permanent-magnet iron removing device as first iron removal step by the material initial gross separation of iron content composition in stone flour slurry out;
6, the stone flour slurry after permanent-magnet iron removing device preliminary deironing process gives multiple vertical ring ferromagnetic substance removing device by Cemented filling, and the material of iron content composition in stone flour slurry is separated as second iron removal step by vertical ring ferromagnetic substance removing device more further;
7, the stone flour slurry after vertical ring ferromagnetic substance removing device again deironing process gives multiple rotary strainer device by Cemented filling, rotary strainer device can filter out the comparatively microlith powder of more than 20 ~ 80 object stone flours and 80 orders respectively, and 20 ~ 80 object stone flours are middle-grade ceramic tile raw material finished product after dehydrating process;
8 and containing more than 80 orders compared with the stone flour slurry of microlith powder by Cemented filling to multiple stage box type electromagnetic deironing apparatus, box type electromagnetic deironing apparatus as the 3rd road iron removal step, stone flour is starched in the material of iron content composition carry out last meticulous circulation deferrization process;
Being processed to sedimentation basin work is standing by Cemented filling compared with the stone flour slurry of microlith powder containing more than 80 orders 9, after the last deironing process of box type electromagnetic deironing apparatus, it is more than 80 orders in stone flour slurry that comparatively microlith powder can sink in leaving standstill, water and stone flour are separated, and the water being positioned at upper strata is extracted out by water pump and is recycled to mud device by Cemented filling;
10, after draining water, stone flour wet feed still containing a large amount of moisture content, is carried out dehydration by press filt device and drains process, make the water content of stone flour wet feed lower than 15% by the stone flour wet feed bottom sedimentation basin;
11, the stone flour after draining process that carries out dewatering is the comparatively microlith powder of more than 80 orders, is high-end tiles raw material finished product.

Claims (1)

1. discarded granite material is reclaimed the method being processed into ceramic tile raw material, it is characterized in that, this method specifically comprises following procedure of processing:
1, discarded granite is become microlith powder by crusher in crushing;
2, insert in drawing-in device by microlith powder, microlith powder flows to successively and mud device by predetermined amount of flow by drawing-in device within the unit interval again;
3 and mud device the water extracted out from stone flour sedimentation basin is refilled and is mixed to form stone flour with microlith powder and starch, meanwhile, the stone flour of forming bulk or bulk in being starched by stone flour by the rotation chopper changing mud device is melted;
4, by stone flour slurry by Cemented filling give sieve materials device, sieve materials device by stone flour starch in be greater than 20 objects comparatively middling flour and foreign material sieve elect, and by sieve materials device stone flour slurry enter stir slurry cylinder in;
5, stir slurry cylinder and sufficient for stirring stone flour slurry is flowed to multiple permanent-magnet iron removing device successively by pipeline, permanent-magnet iron removing device as first iron removal step by the material initial gross separation of iron content composition in stone flour slurry out;
6, the stone flour slurry after permanent-magnet iron removing device preliminary deironing process gives multiple vertical ring ferromagnetic substance removing device by Cemented filling, and the material of iron content composition in stone flour slurry is separated as second iron removal step by vertical ring ferromagnetic substance removing device more further;
7, the stone flour slurry after vertical ring ferromagnetic substance removing device again deironing process gives multiple rotary strainer device by Cemented filling, rotary strainer device can filter out the comparatively microlith powder of more than 20 ~ 80 object stone flours and 80 orders respectively, and 20 ~ 80 object stone flours are middle-grade ceramic tile raw material finished product after dehydrating process;
8 and containing more than 80 orders compared with the stone flour slurry of microlith powder by Cemented filling to multiple stage box type electromagnetic deironing apparatus, box type electromagnetic deironing apparatus as the 3rd road iron removal step, stone flour is starched in the material of iron content composition carry out last meticulous circulation deferrization process;
Being processed to sedimentation basin work is standing by Cemented filling compared with the stone flour slurry of microlith powder containing more than 80 orders 9, after the last deironing process of box type electromagnetic deironing apparatus, it is more than 80 orders in stone flour slurry that comparatively microlith powder can sink in leaving standstill, water and stone flour are separated, and the water being positioned at upper strata is extracted out by water pump and is recycled to mud device by Cemented filling;
10, after draining water, stone flour wet feed still containing a large amount of moisture content, is carried out dehydration by press filt device and drains process, make the water content of stone flour wet feed lower than 15% by the stone flour wet feed bottom sedimentation basin;
11, the stone flour after draining process that carries out dewatering is the comparatively microlith powder of more than 80 orders, is high-end tiles raw material finished product.
CN201510213612.3A 2015-04-30 2015-04-30 Method for recovering and processing waste granite materials into ceramic tile raw material Pending CN104785506A (en)

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Application Number Priority Date Filing Date Title
CN201510213612.3A CN104785506A (en) 2015-04-30 2015-04-30 Method for recovering and processing waste granite materials into ceramic tile raw material
CN201510343420.4A CN105013796A (en) 2015-04-30 2015-06-19 Method for machining waste granite stone into tile raw materials

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Application Number Priority Date Filing Date Title
CN201510213612.3A CN104785506A (en) 2015-04-30 2015-04-30 Method for recovering and processing waste granite materials into ceramic tile raw material

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CN201510343420.4A Pending CN105013796A (en) 2015-04-30 2015-06-19 Method for machining waste granite stone into tile raw materials

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104941774A (en) * 2015-07-13 2015-09-30 黄顺昌 Method for recovering and processing waste granite into ceramic tile raw material
CN107443570A (en) * 2017-07-28 2017-12-08 福建科福材料有限公司 A kind of clay making apparatus and its application method
CN107913778A (en) * 2017-12-06 2018-04-17 郑州搜趣信息技术有限公司 A kind of high quality ceramic stone system of processing
CN107935604A (en) * 2018-01-02 2018-04-20 佛山市霍普除铁设备制造有限公司 A kind of ceramic raw material deep processing and production line and production method
CN108940569A (en) * 2018-07-09 2018-12-07 江西理工大学 A kind of method of comprehensive utilization of granite
CN109437926A (en) * 2018-12-21 2019-03-08 日昌升集团有限公司 A kind of preparation method and application of foamed ceramic raw material and Gao Bai ceramic raw material
CN110563444A (en) * 2019-08-19 2019-12-13 福建德胜新建材有限公司 comprehensive utilization method of Rouyuan red tailings
CN110563443A (en) * 2019-08-19 2019-12-13 福建德胜新建材有限公司 Preparation method of foamed ceramic
CN112209653A (en) * 2020-10-10 2021-01-12 泉州晟麟石粉综合利用有限公司 Energy-saving environment-friendly deironing powder recycling and granulating processing technology
CN117548209A (en) * 2024-01-09 2024-02-13 泉州晟麟石粉综合利用有限公司 Stone powder recovery system

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104941774A (en) * 2015-07-13 2015-09-30 黄顺昌 Method for recovering and processing waste granite into ceramic tile raw material
CN107443570A (en) * 2017-07-28 2017-12-08 福建科福材料有限公司 A kind of clay making apparatus and its application method
CN107913778A (en) * 2017-12-06 2018-04-17 郑州搜趣信息技术有限公司 A kind of high quality ceramic stone system of processing
CN107935604A (en) * 2018-01-02 2018-04-20 佛山市霍普除铁设备制造有限公司 A kind of ceramic raw material deep processing and production line and production method
CN108940569B (en) * 2018-07-09 2019-12-31 江西理工大学 Comprehensive utilization method of granite
CN108940569A (en) * 2018-07-09 2018-12-07 江西理工大学 A kind of method of comprehensive utilization of granite
CN109437926A (en) * 2018-12-21 2019-03-08 日昌升集团有限公司 A kind of preparation method and application of foamed ceramic raw material and Gao Bai ceramic raw material
CN110563444A (en) * 2019-08-19 2019-12-13 福建德胜新建材有限公司 comprehensive utilization method of Rouyuan red tailings
CN110563443A (en) * 2019-08-19 2019-12-13 福建德胜新建材有限公司 Preparation method of foamed ceramic
CN110563444B (en) * 2019-08-19 2022-04-15 福建德胜新建材有限公司 Comprehensive utilization method of Rouyuan red tailings
CN110563443B (en) * 2019-08-19 2022-04-22 福建德胜新建材有限公司 Preparation method of foamed ceramic
CN112209653A (en) * 2020-10-10 2021-01-12 泉州晟麟石粉综合利用有限公司 Energy-saving environment-friendly deironing powder recycling and granulating processing technology
CN117548209A (en) * 2024-01-09 2024-02-13 泉州晟麟石粉综合利用有限公司 Stone powder recovery system
CN117548209B (en) * 2024-01-09 2024-03-22 泉州晟麟石粉综合利用有限公司 Stone powder recovery system

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