CN104768363A - Component recognizing and positioning device and fully-automatic inserting machine - Google Patents

Component recognizing and positioning device and fully-automatic inserting machine Download PDF

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Publication number
CN104768363A
CN104768363A CN201510165223.8A CN201510165223A CN104768363A CN 104768363 A CN104768363 A CN 104768363A CN 201510165223 A CN201510165223 A CN 201510165223A CN 104768363 A CN104768363 A CN 104768363A
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CN
China
Prior art keywords
components
parts
ccd camera
appearance information
arithmetic processor
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Pending
Application number
CN201510165223.8A
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Chinese (zh)
Inventor
杨春
杨龙
何长建
唐飞
贾统斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Hua Cheng Pml Precision Mechanism Ltd
Original Assignee
SUZHOU HUILONG AUTOMATION EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by SUZHOU HUILONG AUTOMATION EQUIPMENT CO Ltd filed Critical SUZHOU HUILONG AUTOMATION EQUIPMENT CO Ltd
Priority to CN201510165223.8A priority Critical patent/CN104768363A/en
Publication of CN104768363A publication Critical patent/CN104768363A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the field of component recognizing and positioning and discloses a component recognizing and positioning device (6). The device comprises a CCD camera (62), a camera support (61) and an arithmetic processor, wherein a lens of the CCD camera (62) is vertically fixed to the camera support (61) facing upwards, the arithmetic processor is electrically connected with the CCD camera (62), the CCD camera (62) is used for acquiring the appearance information of components within the range of the lens and transmitting the appearance information to the arithmetic processor, and the arithmetic processor is used for judging whether the appearance of each component is normal according to the appearance information and calculating the moving track between each component and a preset position on a PCB into which components are to be inserted according to the appearance information. The device can automatically recognize the appearances of components and position components and is applied to an inserting machine, the inserting machine can automatically recognize the appearances of components and position the moving tracks of components, and automation degree is high.

Description

Identify chip positioner and fully-automatic plug-in machine
Technical field
The present invention relates to the identification positioning field of components and parts, particularly a kind of Identify chip positioner and fully-automatic plug-in machine.
Background technology
The both positive and negative polarity of components and parts often can be out of shape because of extruding, cause the spacing of both positive and negative polarity do not meet standard or both positive and negative polarity angle of inclination comparatively large and can not be inserted into treat plug-in unit pcb board jack in, generally hand inspection to the detection of components and parts outward appearance in prior art, underproof components and parts are abandoned, qualified components and parts flow into subsequent processing, relatively wasting manpower and material resources, if do not checked the outward appearance of components and parts, non-compliant for outward appearance components and parts will capture to be inserted into by feeding insert arrangement to be treated on plug-in unit pcb board, be easy to cause plug-in unit failure, waste man-hour.
Summary of the invention
goal of the invention:for problems of the prior art, the invention provides a kind of Identify chip positioner and fully-automatic plug-in machine, automatically identification location can be carried out to the outward appearance of components and parts, be applied in inserter, inserter can carry out automatically identifying the outward appearance of components and parts, and the running orbit of components and parts is positioned, automaticity is higher.
technical scheme:the invention provides a kind of Identify chip positioner, comprise CCD camera, camera support (61) and arithmetic processor, described CCD camera camera lens is fixed on described camera support (61) straight up, and described arithmetic processor is electrically connected with described CCD camera; Described CCD camera is for gathering the appearance information of components and parts within the scope of its camera lens, and described appearance information is transferred to described arithmetic processor, described arithmetic processor is used for judging that whether the outward appearance of components and parts is normal according to described appearance information, and calculates components and parts according to described appearance information and treat the running orbit on plug-in unit pcb board between predeterminated position.
Present invention also offers a kind of fully-automatic plug-in machine, comprise described Identify chip positioner.
Further, described Identify chip positioner also comprises annular light source, is fixed on described camera support directly over the camera lens that described annular light source is positioned at described CCD camera; The circular shell madial wall of described annular light source is fixedly installed multiple LED in one week, and the Ray obliquity of each described LED launches composition taper aperture.Annular light source design is directly over the camera lens of CCD, be placed on directly over annular light source after components and parts capture by feeding insert arrangement, annular light source is fixed on an annular fixed mount by multiple LED to be formed, arranging light that conglobate LED sends all to be irradiated to above annular light source in components and parts in-scope, make CCD camera can photograph components and parts picture more clearly, for next step identification and location provide the lighting environment more optimized.
Further, described appearance information comprises the angle of inclination of spacing between the both positive and negative polarity of components and parts and/or components and parts both positive and negative polarity.As long as from the information that can observe in appearance, CCD camera is all collected.
Further, described inserter also comprises part supplying device on the base being fixed on described inserter and feeding insert arrangement, is arranged on the electrode determining device of feeding groove end in described part supplying device, is fixed on described base and is positioned at the pcb board transmission fixture of below on rear side of described feeding insert arrangement; Described Identify chip positioner to be fixed on described base and to be positioned at below described feeding groove end.Components and parts are flowed to electrode determining device by feeding groove by part supplying device to carry out both positive and negative polarity and determines, feeding insert arrangement will determine that the components and parts of both positive and negative polarity are transported to above the camera lens of the CCD camera in Identify chip positioner, CCD camera gathers the appearance information of components and parts, and appearance information is transferred to arithmetic processor, arithmetic processor is used for judging that whether the outward appearance of components and parts is normal according to appearance information, and calculates components and parts according to appearance information and treat the running orbit on plug-in unit pcb board between predeterminated position; Pcb board transmission fixture will be transferred to after default stop position until plug-in unit pcb board, and qualified components and parts after identifying location are inserted into the predeterminated position on institute's plug-in unit pcb board by feeding insert arrangement.
beneficial effect:identify chip positioner in the present invention can carry out identification inspection to the outward appearance of components and parts automatically, whether the spacing between the both positive and negative polarity of such as components and parts is in normal range (NR), whether the angle of inclination of both positive and negative polarity is in allowed band etc., if detect that the outward appearance of components and parts does not meet standard, directly components and parts are discarded, it is avoided to flow into subsequent processing, particularly this Identify chip positioner is applied in inserter, can make inserter automatic inspection before plug-in unit go out will the components and parts outward appearance of plug-in unit whether qualified, avoid the underproof components and parts of outward appearance to be inserted by force and treat plug-in unit pcb board, make plug-in unit failure, affect follow-up flow process.
Accompanying drawing explanation
Fig. 1 is the structural representation of Identify chip positioner;
Fig. 2 is the front right side overall structure schematic diagram of fully-automatic plug-in machine;
Fig. 3 is the rear left side overall structure schematic diagram of fully-automatic plug-in machine.
Embodiment
Below in conjunction with accompanying drawing, present pre-ferred embodiments is described in detail.
execution mode 1:
Present embodiments provide for a kind of Identify chip positioner, as shown in Figure 1, (not shown) is formed by CCD camera 62, camera support 61, annular light source 63 and arithmetic processor, wherein, the camera lens of CCD camera 62 is fixed on camera support 61 straight up, annular light source 63 to be fixed on camera support 61 and to be positioned at directly over the camera lens of CCD camera 62, and CCD camera 62 and arithmetic processor are electrically connected.The circular shell madial wall that above-mentioned annular light source 63 is is fixed and is evenly arranged a circle LED for one week, the light of these LED tilts to launch, the light of all LED forms a taper aperture, components and parts are located in this taper Aperture Range, the appearance information of components and parts each several part all clearly can be collected to make CCD camera 62.
When components and parts are positioned at the camera lens scope of CCD camera 62, CCD camera 62 can take pictures to gather its appearance information to it, and the appearance information collected is transferred to arithmetic processor, according to the appearance information of the components and parts received, this arithmetic processor can judge that whether the outward appearance of these components and parts is normal, and can calculate these components and parts according to the angle of inclination of the spacing between the both positive and negative polarity of these components and parts and both positive and negative polarity and treat the running orbit on plug-in unit pcb board between predeterminated position.
execution mode 2:
Present embodiments provide for a kind of fully-automatic plug-in machine, as Fig. 2, shown in 3, by base 1, there is the part supplying device of supply disk and feeding groove 21, electrode determining device 3, feeding insert arrangement 4, pcb board transmission fixture 5 and Identify chip positioner 6 form, it is worth mentioning that, inserter in present embodiment can use the part supplying device of one or more identical or different structure simultaneously, to adapt to the components and parts of one or more identical or different kinds, four kinds of part supplying devices are set in present embodiment, lay respectively at the left side of base, right side, front side and rear side, left side is braid material part supplying device, be made up of a braid material hopper 25 and a feeding groove 21, right side is pipe charging part supplying device, be made up of a pipe charging hopper 23 and a feeding groove 21, front side is dish charging part supplying device, be made up of a dish charging plastic sucking disc 24 and a feeding groove 21, rear side is balk cargo part supplying device, be made up of a balk cargo vibrating disk 22 and a feeding groove 21.Electrode determining device 3 is installed in the end of above-mentioned each feeding groove 21; Feeding insert arrangement 4 is positioned at above electrode determining device 3, and Identify chip positioner 6 is positioned at below the intersection point center of each feeding groove 21 terminal extension line.
After the electrode determining device 3 that the components and parts of four kinds of packaging types are transferred to four feeding groove 21 ends by four kinds of part supplying devices respectively carries out both positive and negative polarity confirmation, four components and parts grab in CCD camera lens 62 in Identify chip positioner 6 and annular light source 63 upper area simultaneously and carry out identification location simultaneously by feeding insert arrangement 4, now pcb board transmission fixture 5 can will treat that the transmission of plug-in unit pcb board is fixed on default stop position, then by through identifying that four components and parts behind location insert simultaneously, feeding insert arrangement 4 treats that the predeterminated position of plug-in unit pcb board completes plug-in unit again.
The respective embodiments described above, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalent transformations of doing according to Spirit Essence of the present invention or modification, all should be encompassed within protection scope of the present invention.

Claims (6)

1. an Identify chip positioner (6), it is characterized in that, comprise CCD camera (62), camera support (61) and arithmetic processor, described CCD camera (62) camera lens is fixed on described camera support (61) straight up, and described arithmetic processor is electrically connected with described CCD camera (62); Described CCD camera (62) is for gathering the appearance information of components and parts within the scope of its camera lens, and described appearance information is transferred to described arithmetic processor, described arithmetic processor is used for judging that whether the outward appearance of components and parts is normal according to described appearance information, and calculates components and parts according to described appearance information and treat the running orbit on plug-in unit pcb board between predeterminated position.
2. Identify chip positioner (6) according to claim 1, is characterized in that, also comprises annular light source (63), is fixed on described camera support (61) directly over the camera lens that described annular light source is positioned at described CCD camera (62).
3. Identify chip positioner (6) according to claim 2, it is characterized in that, the circular shell madial wall of described annular light source (63) is fixedly installed multiple LED in one week, and the Ray obliquity of each described LED launches composition taper aperture components and parts.
4. Identify chip positioner (6) according to claim 1, is characterized in that, described appearance information comprises the angle of inclination of spacing between the both positive and negative polarity of components and parts and/or components and parts both positive and negative polarity.
5. a fully-automatic plug-in machine, is characterized in that, comprises the Identify chip positioner (6) according to any one of claim 1 ~ 3.
6. fully-automatic plug-in machine according to claim 5, it is characterized in that, described inserter also comprise be fixed on described inserter base (1) on part supplying device and feeding insert arrangement (4), be arranged on feeding groove (21) end in described part supplying device electrode determining device (3), be fixed on described base (1) go up and be positioned at described feeding insert arrangement (4) rear side below pcb board transmission fixture (5); Described Identify chip positioner (6) is fixed on described base (1) and goes up and be positioned at below described feeding groove (21) end.
CN201510165223.8A 2015-04-09 2015-04-09 Component recognizing and positioning device and fully-automatic inserting machine Pending CN104768363A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510165223.8A CN104768363A (en) 2015-04-09 2015-04-09 Component recognizing and positioning device and fully-automatic inserting machine

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Application Number Priority Date Filing Date Title
CN201510165223.8A CN104768363A (en) 2015-04-09 2015-04-09 Component recognizing and positioning device and fully-automatic inserting machine

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CN104768363A true CN104768363A (en) 2015-07-08

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107124834A (en) * 2017-03-17 2017-09-01 泰姆瑞(北京)精密技术有限公司 A kind of scattered component attaching method gathered based on area image
CN110031184A (en) * 2018-01-11 2019-07-19 宁波舜宇光电信息有限公司 A kind of bales catch material system and method
CN112969063A (en) * 2021-02-02 2021-06-15 烟台艾睿光电科技有限公司 Multi-lens identification system and method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202119399U (en) * 2011-06-23 2012-01-18 杭州古思科技有限公司 Device for detecting position of SMD resistor on substrate
CN203984877U (en) * 2014-07-16 2014-12-03 苏州迪纳精密设备有限公司 A kind of Special-shaped connector automatism card machine
CN204539706U (en) * 2015-04-09 2015-08-05 苏州辉隆自动化设备有限公司 Identify chip positioner and fully-automatic plug-in machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202119399U (en) * 2011-06-23 2012-01-18 杭州古思科技有限公司 Device for detecting position of SMD resistor on substrate
CN203984877U (en) * 2014-07-16 2014-12-03 苏州迪纳精密设备有限公司 A kind of Special-shaped connector automatism card machine
CN204539706U (en) * 2015-04-09 2015-08-05 苏州辉隆自动化设备有限公司 Identify chip positioner and fully-automatic plug-in machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107124834A (en) * 2017-03-17 2017-09-01 泰姆瑞(北京)精密技术有限公司 A kind of scattered component attaching method gathered based on area image
CN110031184A (en) * 2018-01-11 2019-07-19 宁波舜宇光电信息有限公司 A kind of bales catch material system and method
CN112969063A (en) * 2021-02-02 2021-06-15 烟台艾睿光电科技有限公司 Multi-lens identification system and method

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Effective date of registration: 20170710

Address after: 523402 Guangdong city of Dongguan province Liaobu Xixi Zhen Jin Xing Lu

Applicant after: Guangdong Hua Cheng Pml Precision Mechanism Ltd

Address before: Suzhou City, Jiangsu province 215000 Yang Loufeng town Suzhou Industrial Park Road No. 37

Applicant before: Suzhou Huilong Automation Equipment Co., Ltd.

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Application publication date: 20150708

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