CN205719261U - Wire harness color sequences visual detection equipment - Google Patents

Wire harness color sequences visual detection equipment Download PDF

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Publication number
CN205719261U
CN205719261U CN201620383590.5U CN201620383590U CN205719261U CN 205719261 U CN205719261 U CN 205719261U CN 201620383590 U CN201620383590 U CN 201620383590U CN 205719261 U CN205719261 U CN 205719261U
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CN
China
Prior art keywords
wire harness
light source
testing agency
industrial computer
belt transmission
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620383590.5U
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Chinese (zh)
Inventor
姚云峰
谢磊
欧世乐
吕传培
秦文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Hawke Vision Technology Co Ltd
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Shenzhen Hawke Vision Technology Co Ltd
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Priority to CN201620383590.5U priority Critical patent/CN205719261U/en
Application granted granted Critical
Publication of CN205719261U publication Critical patent/CN205719261U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Spectrometry And Color Measurement (AREA)

Abstract

The utility model discloses a kind of wire harness color sequences visual detection equipment, including: feed mechanism, testing agency, mechanism for sorting, described testing agency includes: at least two belt transmission devices;At least one material position sensor;At least one video camera;Industrial computer;Light source controller, described light source controller is connected to industrial computer.This utility model makes workman's feeding by all means by feed mechanism, no matter blanking, without etc. the time to be detected, so substantially increase detection efficiency;Made by testing agency, if double line, can detect on two sides, it is to avoid manually overturning, be doubled efficiency simultaneously;Automatically positive and negative judges, does not affect wiring harness test result, improves detection efficiency;The light source of both sides up and down, it is ensured that lighting effect, it is to avoid the shade interference to color detection;And owing to wire harness can be clamped by upper and lower belt transmission device, therefore need not design special fixture.

Description

Wire harness color sequences visual detection equipment
Technical field
This utility model relates to mechanical vision inspection technology field, particularly relates to a kind of wire harness color sequences vision-based detection and sets Standby.
Background technology
Wire harness color vision detection equipment is to substitute human eye, by the mode of camera shooting, detects the color alignment of wire harness The detection equipment that order is the most wrong.
Existing wire harness color vision detection equipment, such as the patented product of Patent No. CN201420378335, generally Including a detection platform, an industrial computer, a set of vision detection system, including industrial camera and light source.All images Process part all completes in industrial computer, finally provides the judgement of non-defective unit and substandard products.
Its design focal point, in vision-based detection part, needs substantial amounts of human assistance.Cause detection efficiency the highest.And draw Enter the uncertainty of people's operation.Its major defect is: during detection, and each wire harness needs artificial loading and unloading, detects speed Slowly;The detection of double line two sides needs artificial upset, causes speed slow;Design special fixture, auxiliary positioning;Only one of which The light source package of LED cannot ensure lighting effect.
Therefore, design one need not artificial loading and unloading full automatic wire harness color vision detection equipment be industry urgently The problem solved.
Summary of the invention
In order to solve above-mentioned problems of the prior art, the utility model proposes a kind of wire harness color sequences vision inspection Measurement equipment, this wire harness color sequences visual detection equipment has and need not the full automatic function of artificial loading and unloading.
For achieving the above object, this utility model is by the following technical solutions: a kind of wire harness color sequences vision-based detection sets Standby, including: feed mechanism, it is located at the testing agency of feed mechanism side, is located at the mechanism for sorting of testing agency's opposite side, institute State testing agency to include: at least two belt transmission devices;At least one material position sensor, described material position sensor is located at Inside belt transmission device;At least one video camera, belt transmission device one end is located at by described video camera;At least one light source, described Light source is located at video camera two ends;Industrial computer, described industrial computer is connected to material position sensor and video camera;Described industry control Machine is connected to mechanism for sorting;Light source controller, described light source controller is connected to industrial computer.
In an embodiment of the visual detection equipment of wire harness color sequences described in this utility model, described testing agency is also Including motion controller.
In an embodiment of the visual detection equipment of wire harness color sequences described in this utility model, described motion controller One end is connected to industrial computer;The described motion controller other end is connected to belt transmission device.
In an embodiment of the visual detection equipment of wire harness color sequences described in this utility model, described video camera is work Industry camera.
Compared with prior art, this utility model has the advantage that
Make workman's feeding by all means by feed mechanism, no matter blanking, without etc. the time to be detected, the most significantly Improve detection efficiency;Made by testing agency, if double line, can detect on two sides, it is to avoid manually overturn, improve simultaneously One times of efficiency;Automatically positive and negative judges, does not affect wiring harness test result, improves detection efficiency;The light source of both sides up and down, protects Demonstrate,prove lighting effect, it is to avoid the shade interference to color detection;And owing to wire harness can be clamped by upper and lower belt transmission device, because of This need not design special fixture.
Accompanying drawing explanation
Fig. 1 is this utility model wire harness color sequences visual detection equipment embodiment one schematic diagram;
Fig. 2 is this utility model wire harness color sequences visual detection equipment embodiment two schematic diagram;
Fig. 3 is this utility model wire harness color sequences visual detection equipment embodiment three schematic diagram.
Wherein, being simply described as follows of symbol in accompanying drawing:
1~feed mechanism;2~testing agency;3~mechanism for sorting;201~belt transmission device;202~material level Put sensor;203~video camera;204~light source;205~industrial computer;206~light source controller;207~motion controller.
Detailed description of the invention
In order to more fully understand technology contents of the present utility model, below in conjunction with the accompanying drawings this utility model is carried out further Illustrate, but be not limited to this.
Embodiment one
As in figure 2 it is shown, a kind of wire harness color sequences visual detection equipment that the utility model proposes, including: feeder Structure 1, is located at the testing agency 2 of feed mechanism 1 side, is located at the mechanism for sorting 3 of testing agency 2 opposite side, testing agency 2 Including: at least two belt transmission devices 201.At least one material position sensor 202, skin is located at by material position sensor 202 Tape transport system 201 is internal.At least one video camera 203, belt transmission device 201 one end is located at by video camera 203.At least one Light source 204, light source 204 is located at video camera 203 two ends.Industrial computer 205, industrial computer 205 is connected to material position and passes Sensor 202 and video camera 203.Industrial computer 205 is connected to mechanism for sorting 3.Light source controller 206, light source controller 206 It is connected to industrial computer 205.Wherein video camera 203 can be industrial camera.
Embodiment two
As it is shown in figure 1, a kind of wire harness color sequences visual detection equipment that the utility model proposes, including: feeder Structure 1, is located at the testing agency 2 of feed mechanism 1 side, is located at the mechanism for sorting 3 of testing agency 2 opposite side, testing agency 2 Including: at least two belt transmission devices 201.At least one material position sensor 202, skin is located at by material position sensor 202 Tape transport system 201 is internal.At least one video camera 203, belt transmission device 201 one end is located at by video camera 203.At least one Light source 204, light source 204 is located at video camera 203 two ends.Industrial computer 205, industrial computer 205 is connected to material position and passes Sensor 202 and video camera 203.Industrial computer 205 is connected to mechanism for sorting 3.Light source controller 206, light source controller 206 It is connected to industrial computer 205.Testing agency 2 also includes motion controller 207.Motion controller 207 one end is connected to industrial computer 205.Motion controller 207 other end is connected to belt transmission device 201.Wherein, video camera 203 is industrial camera.
Embodiment three
As it is shown on figure 3, a kind of wire harness color sequences visual detection equipment that the utility model proposes, including: feeder Structure 1, is located at the testing agency 2 of feed mechanism 1 side, is located at the mechanism for sorting 3 of testing agency 2 opposite side, testing agency 2 Including: at least two belt transmission devices 201.At least one material position sensor 202, skin is located at by material position sensor 202 Tape transport system 201 is internal.At least one video camera 203, belt transmission device 201 one end is located at by video camera 203.At least one Light source 204, light source 204 is located at video camera 203 two ends.Industrial computer 205, industrial computer 205 is connected to material position and passes Sensor 202 and video camera 203.Industrial computer 205 is connected to mechanism for sorting 3.Light source controller 206, light source controller 206 It is connected to industrial computer 205.Testing agency 2 also includes motion controller 207.Motion controller 207 one end is connected to industrial computer 205.Motion controller 207 other end is connected to belt transmission device 201.Wherein, video camera 203 is industrial camera.Take the photograph Camera 203 is not necessarily intended to be distributed in belt transmission device 201 both sides, it is also possible to be only distributed in belt transmission device 201 unilateral.
The operation logic of wire harness color sequences visual detection equipment of the present utility model is: first, and initial setting up is passed through Motion controller 207 is adjusted belt transmission device 201 rotating speed, and light source controller 206 regulates light-source brightness;Secondly, will Wire harness to be measured sends into feeding structure, by feed mechanism 1, sorts wire harness, and entirely puts on belt platform;Again, Wire harness moves with belt, is clamped by upper and lower belt transmission device 201, it is to avoid owing to wire harness bending causes glue shell to tilt;Then, Wire harness passes through material position sensor 202 detection and location, starts video camera 203 and takes pictures, obtains harness diagram picture, and send into industry control Machine 205;Then, image is positioned, detects, identifies by industrial computer 205, it is judged that whether wire harness exists color sequences mistake; Finally, wire harness enters mechanism for sorting 3, according to the result of previous step identification, the wire harness of existing defects is sent into substandard products region, Certified products send into non-defective unit region.
In sum, this utility model makes workman's feeding by all means by feed mechanism 1, no matter blanking, without etc. Time to be detected, so substantially increase detection efficiency;Made if double line by testing agency 2, can two sides simultaneously Detection, it is to avoid manually overturning, be doubled efficiency;Automatically positive and negative judges, does not affect wiring harness test result, improves detection Efficiency;The light source 204 of both sides up and down, it is ensured that lighting effect, it is to avoid the shade interference to color detection;And due to wire harness Can be clamped by upper and lower belt transmission device 201, therefore need not design special fixture.
Above specific embodiment is only in order to illustrate design of the present utility model, and those of ordinary skill in the art exists Various deformation and change can be made under design of the present utility model.These deformation and change are included in protection of the present utility model Within the scope of.

Claims (4)

1. a wire harness color sequences visual detection equipment, including: feed mechanism, it is located at the testing agency of feed mechanism side, is located at the mechanism for sorting of testing agency's opposite side, it is characterised in that described testing agency includes:
At least two belt transmission devices;
At least one material position sensor, described material position sensor is located at inside belt transmission device;
At least one video camera, belt transmission device side is located at by described video camera;
At least one light source, described light source is located at video camera two ends;
Industrial computer, described industrial computer is connected to material position sensor and video camera;Described industrial computer is connected to mechanism for sorting;
Light source controller, described light source controller is connected to industrial computer.
2. wire harness color sequences visual detection equipment as claimed in claim 1, it is characterised in that described testing agency also includes motion controller.
3. wire harness color sequences visual detection equipment as claimed in claim 2, it is characterised in that described motion controller one end is connected to industrial computer;The described motion controller other end is connected to belt transmission device.
4. wire harness color sequences visual detection equipment as claimed in claim 1, it is characterised in that described video camera is industrial camera.
CN201620383590.5U 2016-04-29 2016-04-29 Wire harness color sequences visual detection equipment Expired - Fee Related CN205719261U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620383590.5U CN205719261U (en) 2016-04-29 2016-04-29 Wire harness color sequences visual detection equipment

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Application Number Priority Date Filing Date Title
CN201620383590.5U CN205719261U (en) 2016-04-29 2016-04-29 Wire harness color sequences visual detection equipment

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107051908A (en) * 2017-03-22 2017-08-18 杭州娃哈哈精密机械有限公司 A kind of handle feeding method for detecting position and its detection means
CN107607205A (en) * 2017-09-30 2018-01-19 江苏西格数据科技有限公司 Wire harness color sequences detecting system and method
CN109870451A (en) * 2019-03-06 2019-06-11 哈尔滨理工大学 A kind of mark's pen set color disposal order automatic detection device
CN111307816A (en) * 2019-12-10 2020-06-19 深圳市浩锐拓科技有限公司 Detection method and detection device for double-row wire harnesses
CN112730451A (en) * 2020-12-21 2021-04-30 诺威勒智能科技(苏州)有限公司 Online visual inspection equipment of production line
CN113118061A (en) * 2021-04-22 2021-07-16 苏州斯穹精密科技有限公司 Multifunctional intelligent test system for MEB wire harness product

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107051908A (en) * 2017-03-22 2017-08-18 杭州娃哈哈精密机械有限公司 A kind of handle feeding method for detecting position and its detection means
CN107051908B (en) * 2017-03-22 2019-06-14 杭州娃哈哈精密机械有限公司 A kind of handle feeding method for detecting position and its detection device
CN107607205A (en) * 2017-09-30 2018-01-19 江苏西格数据科技有限公司 Wire harness color sequences detecting system and method
CN109870451A (en) * 2019-03-06 2019-06-11 哈尔滨理工大学 A kind of mark's pen set color disposal order automatic detection device
CN111307816A (en) * 2019-12-10 2020-06-19 深圳市浩锐拓科技有限公司 Detection method and detection device for double-row wire harnesses
CN111307816B (en) * 2019-12-10 2023-03-24 深圳市浩锐拓科技有限公司 Detection method and detection device for double-row wire harnesses
CN112730451A (en) * 2020-12-21 2021-04-30 诺威勒智能科技(苏州)有限公司 Online visual inspection equipment of production line
CN113118061A (en) * 2021-04-22 2021-07-16 苏州斯穹精密科技有限公司 Multifunctional intelligent test system for MEB wire harness product

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20161123

Termination date: 20170429