CN104766719A - Square coil winding device - Google Patents

Square coil winding device Download PDF

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Publication number
CN104766719A
CN104766719A CN201510063801.7A CN201510063801A CN104766719A CN 104766719 A CN104766719 A CN 104766719A CN 201510063801 A CN201510063801 A CN 201510063801A CN 104766719 A CN104766719 A CN 104766719A
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CN
China
Prior art keywords
reel
wire
wheel
storage wheel
fixed side
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Granted
Application number
CN201510063801.7A
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Chinese (zh)
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CN104766719B (en
Inventor
陈良军
韩振江
李朋
韩沛文
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SHENZHEN HONGBAI TECHNOLOGY INDUSTRIAL Co Ltd
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SHENZHEN HONGBAI TECHNOLOGY INDUSTRIAL Co Ltd
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Priority to CN201510063801.7A priority Critical patent/CN104766719B/en
Publication of CN104766719A publication Critical patent/CN104766719A/en
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Publication of CN104766719B publication Critical patent/CN104766719B/en
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Abstract

The invention relates to a square coil device for winding copper belts of various forms and shapes into a polygon. The device comprises a wire arranging assembly, a winding assembly and a pressing assembly, wherein the wire arranging assembly comprises a fixed side plate, a movable side plate, a wire arranging wheel and a compressing wheel; the fixed side plate is mounted on a base; the movable side plate is mounted on the fixed side plate and parallel to the fixed side plate, and the distance from the movable side plate to the fixed side plate can be adjusted; the winding assembly comprises a wire storing wheel, a winding wheel, a linking shaft, a change gear set, a handle and a bracket, wherein the wire storing wheel and the winding wheel are supported through the linking shaft; the handle rotates to enable the change gear set to drive the wire storing wheel and the winding wheel to rotate; the linking shaft and the change gear set are supported through the bracket which is mounted on the base; the wire storing wheel and the winding wheel are detachable; the pressing assembly comprises a floating tensioning wheel, a hinge frame, a supporting block and a supporting pin, wherein the supporting block is mounted on the base; the hinge frame is connected with the supporting block through the supporting pin; the floating tensioning wheel is mounted on the hinge frame and can be positioned into a wire slot in the winding wheel.

Description

A kind of around square coil apparatus
Technical field
The invention belongs to coil-winding equipment technical field, specifically relate to and a kind of various type shape copper strips is coiled into various polygon type shape and the equipment of the plate-like wire loop neatly put, more precisely copper strips is coiled into the square spooling equipment of a kind of individual layer or dual layer arrangement.
Background technology
Coil winding machine is the equipment object of wire is wound on specific workpiece, is generally used for copper strips or copper cash winding.A series of equipment in order to copper strips or copper cash to be coiled into the various shape wire loops that a circle circle is neatly put such as coil winding machine is widely used, copper strips or copper cash can be coiled into required shape and the number of turns by such mechanism.Every electric equipment products need to turn to inductance coil with enamel-cover (abbreviation enamelled wire) mostly, and coil winding machine can be used to complete this one or multi-channel processing.Such as: various motor, hollow-cup motor, rotor, stator, pin inductance, chip inductor, transformer, electromagnetically operated valve, a word inductance, resistor disc, ignition coil, RFID, instrument transformer, sound equipment coil, IC-card low-and high-frequency coil, focusing coil etc.
Present coil winding machine usually can only around very thin copper cash, and around simple shape, circular or oval, coiling in particular cases cannot be met, such as, around thick flat copper strips, around polygonal shape that is square, prismatic, around the bilayer even coil etc. of Multi-layer Parallel, current coil winding machine is good at turning to above-mentioned described special coil, and present stage all adopts manual coiling not only efficiency is low, and shape, the number of plies and quality are all uncontrollable.
Summary of the invention
For technical problem above-mentioned in prior art, the invention provides a kind of around square coil equipment, for the strap coil that coiling is thick, namely more than 1MM thickness, have around irregular square, the coil panel of bilayer or multilayer, structure is simple, easy to operate, artificial coiling can be substituted as semiautomatic winding machine and apply in actual production life.
The present invention can excessively following technical scheme realize:
There is provided a kind of around square coil apparatus, it is characterized in that comprising wire-arranging component, wire-winding unit and line pressing component, described wire-arranging component, wire-winding unit and line pressing component are all arranged on base;
Described wire-arranging component comprises fixed side, mobile side board, glass pulley and contact roller, and fixed side is arranged on base, and mobile side board is arranged on fixed side, and parallel with between fixed side and apart from adjustable; Glass pulley and contact roller are all fixedly mounted on the homonymy of mobile side board;
Described wire-winding unit comprises line storage wheel, reel, universal driving shaft, gear teeth wheels, handle and support, line storage wheel and reel are supported by universal driving shaft, rotatable handle drives line storage wheel and reel to rotate through gear teeth wheels, universal driving shaft and gear teeth wheels are supported by support, support installing is on base, and wherein line storage wheel and reel are demountable;
Described line pressing component comprises floating bearing up pulley, hinge mount, back-up block and supporting pin, and back-up block is arranged on base, and hinge mount is connected with back-up block by supporting pin, and floating bearing up pulley is arranged on hinge mount and also can puts in the wire casing of reel.
In above-described technical scheme, described reel includes square block, left plate and right plate, and wherein left plate is enclosed within square block, and square block coordinates with left plate, right plate and forms reel, the spacing of left plate and right plate can regulate, and makes wire casing width-adjustable.
In above-described technical scheme, described universal driving shaft is made up of two joint universal driving shafts, is connected by two joint universal driving shafts by the internal thread of square block.
In above-described technical scheme, the side that described line storage wheel is positioned at reel is provided with groove, to hold the projection of the square block of reel, makes line storage wheel and reel carry out synchronous rotary.
In above-described technical scheme, the both sides of described line storage wheel and reel are provided with stop nut, compress line storage wheel and reel.
In above-described technical scheme, described mobile side board is provided with the rotating shaft of installing line storage wheel, described rotating shaft is provided with brake locking device, with the rotation of restriction rotating shaft.
In above-described technical scheme, described brake locking device comprises brake disc, brake axle sleeve, brake stator, brake alignment pin, brake spring and brake and stirs device.
In above-described technical scheme, described mobile side board passes through correction adjustment device to regulate the spacing with fixed side, correction adjustment device comprises twists dish, correction adjustment screw rod and bearing, bearing is arranged on fixed side in order to support correction adjustment screw rod, correction adjustment screw rod is connected with mobile side board, twist dribbling dynamic(al) correction adjusting screw(rod) to rotate, mobile side board is produced mobile, mobile side board is regulated by correction adjustment device, thus makes the line center of glass pulley and contact roller follow reel on same center line.
The equipment of technique scheme can around ultra-wide, the coil of super thick.
The Advantageous Effects of technical solution of the present invention is: should have around irregular square around square coil device, the coil panel of bilayer or multilayer, and structure is simple, easy to operate, can substitute artificial coiling apply in actual production life as semiautomatic winding machine.Its line pressing component adopted, correction adjustment device and brake locking device can ensure that every layer of copper strips is not overlapping simultaneously, do not misplace, and arrangement closely, manufactures simple, inexpensive; Overall structure is simplified attractive in appearance.Cost is saved, simplified structure while ensure that precision.Portable power saving during operation, light and comfortable.The labour intensity of operating personnel can be reduced, improve quality and the production efficiency of coil.
Accompanying drawing explanation
Fig. 1 is the topology view around square coil apparatus of the embodiment of the present invention.
Fig. 2 is the topology view around square coil apparatus of the embodiment of the present invention
Fig. 3 is the vertical view around square coil apparatus of the embodiment of the present invention.
Fig. 4 is the cutaway view along A-A face in Fig. 3.
Fig. 5 is the STRUCTURE DECOMPOSITION view of the wire-winding unit of the embodiment of the present invention.
Fig. 6 is the STRUCTURE DECOMPOSITION view of the wire-winding unit of the embodiment of the present invention.
Fig. 7 is the STRUCTURE DECOMPOSITION view of the reel of the embodiment of the present invention.
Embodiment
Below in conjunction with accompanying drawing and embodiment, technical scheme of the present invention is described in detail.
With reference to shown in Fig. 1, Fig. 2, the present embodiment around square coil apparatus, comprise wire-arranging component, wire-winding unit and line pressing component, described wire-arranging component, wire-winding unit and line pressing component are all arranged on base;
Wire-arranging component comprises fixed side 3, mobile side board 2, glass pulley 33 and contact roller 34, and fixed side is arranged on base 1, and mobile side board 2 is arranged on fixed side 3, and parallel with between fixed side and apart from adjustable; Glass pulley 33 and 34 contact roller is all fixedly mounted on the homonymy of mobile side board; Contact roller is extruded downwards by a locking device 32, is compressed by copper strips with glass pulley
With reference to Fig. 3, shown in Fig. 4, mobile side board passes through correction adjustment device to regulate the spacing with fixed side, correction adjustment device comprises regulating handle 21, bearing (ball) cover 22, twist dish 23, correction adjustment screw rod 24, round nut 25, spacing adjustment pad 26 and bearing, bearing is arranged on fixed side in order to support correction adjustment screw rod, correction adjustment screw rod is connected with mobile side board, twist dribbling dynamic(al) correction adjusting screw(rod) to rotate, mobile side board is produced mobile, mobile side board is regulated by correction adjustment device, thus make the line center of glass pulley and contact roller follow reel on same center line.
With reference to shown in Fig. 5, Fig. 6, wire-winding unit comprises line storage wheel 33, reel 12, universal driving shaft 4, gear teeth wheels 5, handle 6 and support 8, line storage wheel and reel are supported by universal driving shaft, rotatable handle drives line storage wheel and reel to rotate through gear teeth wheels, universal driving shaft and gear teeth wheels are supported by support, support installing is on base, and wherein line storage wheel and reel are demountable;
Two supports have been respectively equipped with axle 9, gear teeth wheels 5 and an empty axle are fixed, and are provided with limiting platform 11 between empty axle and reel, and reel can be rotated under the drive of empty axle, two empty axles are also respectively equipped with stop nut 10, and stop nut is in order to compress line storage wheel and reel; As shown in Figure 7, reel includes square block 121, left plate 122 and right plate 123, and wherein left plate is enclosed within square block, and square block coordinates with left plate, right plate and forms reel, the spacing of left plate and right plate can regulate, and makes wire casing width-adjustable.Universal driving shaft 4 is made up of two joint universal driving shafts, passes empty axle 9 respectively from both sides, is connected by two joint universal driving shafts by the internal thread of square block 121.
Mobile side board is provided with the rotating shaft of installing line storage wheel, rotating shaft is provided with brake locking device, with the rotation of restriction rotating shaft.Brake locking device comprises brake disc 27, brake axle sleeve 28, brake stator 29, brake alignment pin 30, brake spring and brake and stirs device 31.
Line pressing component comprises floating bearing up pulley 17, hinge mount 18, back-up block 19 and supporting pin 20, and back-up block is arranged on base, and hinge mount is connected with back-up block by supporting pin, and floating bearing up pulley is arranged on hinge mount and also can puts in the wire casing of reel.
Copper strips line is stored on stern barrel, by directive wheel, glass pulley, fabric wheel and guide roller first around on line storage wheel, line storage wheel continues around on reel after full, and reel cuts off copper strips after full, pull down line storage wheel, line storage wheel is placed in the rotating shaft of mobile side board, the good copper strips of cloth, the wire casing width of adjustment reel, make it can hold a winding displacement circle again, again forward on reel by the copper strips on line storage wheel, reach double-deck wire-wound system, the complete rear bandage of coiling is bound.
Above embodiment is the preferred embodiments of the present invention; the invention is not restricted to above-described embodiment; for those of ordinary skills; the any apparent change that the basis not deviating from the technology of the present invention principle is done, all belongs to the protection range of design of the present invention and claims.

Claims (8)

1., around a square coil apparatus, it is characterized in that comprising wire-arranging component, wire-winding unit and line pressing component, described wire-arranging component, wire-winding unit and line pressing component are all arranged on base;
Described wire-arranging component comprises fixed side, mobile side board, glass pulley and contact roller, and fixed side is arranged on base, and mobile side board is arranged on fixed side, and parallel with between fixed side and apart from adjustable; Glass pulley and contact roller are all fixedly mounted on the homonymy of mobile side board;
Described wire-winding unit comprises line storage wheel, reel, universal driving shaft, gear teeth wheels, handle and support, line storage wheel and reel are supported by universal driving shaft, rotatable handle drives line storage wheel and reel to rotate through gear teeth wheels, universal driving shaft and gear teeth wheels are supported by support, support installing is on base, and wherein line storage wheel and reel are demountable;
Described line pressing component comprises floating bearing up pulley, hinge mount, back-up block and supporting pin, and back-up block is arranged on base, and hinge mount is connected with back-up block by supporting pin, and floating bearing up pulley is arranged on hinge mount and also can puts in the wire casing of reel.
2. according to claim 1 around square coil apparatus, it is characterized in that, described reel includes square block, left plate and right plate, wherein left plate is enclosed within square block, square block coordinates with left plate, right plate and forms reel, the spacing of left plate and right plate can regulate, and makes wire casing width-adjustable.
3. according to claim 2ly it is characterized in that around square coil apparatus, described universal driving shaft is made up of two joint universal driving shafts, is connected by two joint universal driving shafts by the internal thread of square block.
4. according to claim 1 or 3 around square coil apparatus, it is characterized in that, the side that described line storage wheel is positioned at reel is provided with groove, to hold the projection of the square block of reel, makes line storage wheel and reel carry out synchronous rotary.
5. according to claims 1 to 3 Arbitrary Term around square coil apparatus, it is characterized in that, the both sides of described line storage wheel and reel are provided with stop nut, compress line storage wheel and reel.
6. according to claim 1ly it is characterized in that around square coil apparatus, described mobile side board is provided with the rotating shaft of installing line storage wheel, described rotating shaft is provided with brake locking device, with the rotation of restriction rotating shaft.
7. according to claim 6ly it is characterized in that around square coil apparatus, described brake locking device comprises brake disc, brake axle sleeve, brake stator, brake alignment pin, brake spring and brake and stirs device.
8. according to claim 1 around square coil apparatus, it is characterized in that, described mobile side board passes through correction adjustment device to regulate the spacing with fixed side, correction adjustment device comprises twists dish, correction adjustment screw rod and bearing, bearing is arranged on fixed side in order to support correction adjustment screw rod, correction adjustment screw rod is connected with mobile side board, twist dribbling dynamic(al) correction adjusting screw(rod) to rotate, mobile side board is produced mobile, mobile side board is regulated by correction adjustment device, thus makes the line center of glass pulley and contact roller follow reel on same center line.
CN201510063801.7A 2015-02-05 2015-02-05 Square coil winding device Active CN104766719B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201510063801.7A CN104766719B (en) 2015-02-05 2015-02-05 Square coil winding device

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CN104766719B CN104766719B (en) 2017-02-22

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107320865A (en) * 2017-07-07 2017-11-07 马兵 The quick rope closing tensioning apparatus of rope for crossing rescue for fire-fighting
CN109616314A (en) * 2019-01-09 2019-04-12 成都凯天电子股份有限公司 U-tube arm coil-winding method
CN110759166A (en) * 2019-10-29 2020-02-07 国网山东省电力公司聊城供电公司 Speed-adjustable cable rack for bypass operation of power distribution network
CN112039300A (en) * 2020-02-09 2020-12-04 科瓦力(宁波)精密器械有限公司 Intelligent three-layer auxiliary pole coil winding method
CN112530690A (en) * 2020-11-27 2021-03-19 赣州和信诚电子有限公司 Iron core winding device for transformer production and processing
CN116978635A (en) * 2023-08-15 2023-10-31 湖北金铜铝业有限公司 Wire pressing device of winding machine for processing copper and aluminum enameled wires

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62276813A (en) * 1986-05-24 1987-12-01 Kanazawa Kinzoku Kogyo Kk Method and apparatus for winding special-form air core coil
CN201146103Y (en) * 2008-01-28 2008-11-05 德宙佑电电子(深圳)有限公司 Cord grip for transformer copper wire automatic threader
CN101599361A (en) * 2009-04-08 2009-12-09 温州市南方机械制造有限公司 Loop wire winder
CN101847507A (en) * 2010-04-28 2010-09-29 珠海恒阳科技有限公司 Full-automatic coiling machine
JP2011061099A (en) * 2009-09-12 2011-03-24 Nittoku Eng Co Ltd Winding apparatus for square type wire, and winding method for edgewise coil
CN203415412U (en) * 2013-09-02 2014-01-29 深圳市鸿栢科技实业有限公司 Winding device of coil

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62276813A (en) * 1986-05-24 1987-12-01 Kanazawa Kinzoku Kogyo Kk Method and apparatus for winding special-form air core coil
CN201146103Y (en) * 2008-01-28 2008-11-05 德宙佑电电子(深圳)有限公司 Cord grip for transformer copper wire automatic threader
CN101599361A (en) * 2009-04-08 2009-12-09 温州市南方机械制造有限公司 Loop wire winder
JP2011061099A (en) * 2009-09-12 2011-03-24 Nittoku Eng Co Ltd Winding apparatus for square type wire, and winding method for edgewise coil
CN101847507A (en) * 2010-04-28 2010-09-29 珠海恒阳科技有限公司 Full-automatic coiling machine
CN203415412U (en) * 2013-09-02 2014-01-29 深圳市鸿栢科技实业有限公司 Winding device of coil

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107320865A (en) * 2017-07-07 2017-11-07 马兵 The quick rope closing tensioning apparatus of rope for crossing rescue for fire-fighting
CN107320865B (en) * 2017-07-07 2022-09-30 马一兵 A rope overspeed device tensioner is received fast for fire control cross rescue
CN109616314A (en) * 2019-01-09 2019-04-12 成都凯天电子股份有限公司 U-tube arm coil-winding method
CN109616314B (en) * 2019-01-09 2023-08-11 成都凯天电子股份有限公司 U-shaped pipe arm coil winding method
CN110759166A (en) * 2019-10-29 2020-02-07 国网山东省电力公司聊城供电公司 Speed-adjustable cable rack for bypass operation of power distribution network
CN112039300A (en) * 2020-02-09 2020-12-04 科瓦力(宁波)精密器械有限公司 Intelligent three-layer auxiliary pole coil winding method
CN112039300B (en) * 2020-02-09 2021-09-03 惠州创恒昊电子有限公司 Intelligent three-layer auxiliary pole coil winding method
CN112530690A (en) * 2020-11-27 2021-03-19 赣州和信诚电子有限公司 Iron core winding device for transformer production and processing
CN116978635A (en) * 2023-08-15 2023-10-31 湖北金铜铝业有限公司 Wire pressing device of winding machine for processing copper and aluminum enameled wires

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