CN108231400A - A kind of square coil automatic ring winder - Google Patents
A kind of square coil automatic ring winder Download PDFInfo
- Publication number
- CN108231400A CN108231400A CN201711342540.8A CN201711342540A CN108231400A CN 108231400 A CN108231400 A CN 108231400A CN 201711342540 A CN201711342540 A CN 201711342540A CN 108231400 A CN108231400 A CN 108231400A
- Authority
- CN
- China
- Prior art keywords
- synchronous pulley
- square coil
- belt wheel
- active synchronization
- synchronization belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of square coil automatic ring winders, including circular thread winder and workbench, workbench is equipped with the groove stretched into for the wire storage ring in circular thread winder, slot opening both sides are respectively equipped with active synchronization belt wheel and driven synchronous pulley, and tensioning synchronous pulley, synchronous belt, active synchronization belt wheel is less than the bond length for the square coil workpiece for treating coiling with driven synchronous pulley centre-to-centre spacing, treats that the square coil workpiece of coiling is wrapped around that active synchronization belt wheel can be followed to rotate between active synchronization belt wheel, driven synchronous pulley by synchronous belt；Tensioning synchronous pulley, which is set on, is capable of on the tensioning regulating member of adjusting position, and driving motor can control driving motor to match the Wire Winding device operated with wire storage ring with circular thread winder control connection.The present invention overcome thes problems, such as that existing circular thread winder can not drive square coil to carry out coiling, realizes square coil annular automatic winding, greatly improves square coil winding efficiency, improve around line mass.
Description
Technical field
The invention belongs to inductance coil field more particularly to a kind of square coil automatic ring winders.
Background technology
Need to use a large amount of transformer and inductance element in electronics industry, the coil in transformer and inductance element be by
The circle of conducting wire one is enclosed the land by one and is wound in insulation framework, and conducting wire insulate each other, and insulation framework can be it is hollow, can also
Include iron core or powder core.The conducting wire number of turns of coiling in coil usually all compares more.
Loop coil in transformer and inductance element be typically using circular thread winder come coiling, circular thread winder with
Flat shape coil winding machine difference is bigger, and circular thread winder is usually made of three major part such as host machine part, fixture, engine base, it is ring-like around
Wire storage ring, support guide wheel and fixture idler wheel, wire storage ring are generally included in line machine host part and is also steel ring（Shuttle）, it is used for
Complete the work such as storage line and coiling, when coiling different loop coil needs replacing the wire storage ring of different size, and drives annular
The fixture idler wheel of coil rotary motion also will be adjusted or replace.
Other than general loop coil, the square coil of other than ring type can be all used in many electronic products.Due to by ring
Type coil winding machine fixture roller structure limit, existing circular thread winder can only drive loop coil carry out coiling, square coil without
Method carries out coiling using existing circular thread winder, can only use and manually carry out threading coiling, hand wound's inductance coil by hand
Efficiency is low, and the coil of hand wound be susceptible to wiring it is uneven, coil out-of-flatness influences inductance coil quality.
Invention content
The purpose of the present invention is to provide a kind of square coil automatic ring winders, can process rectangular inductor wire
Circle greatly improves square coil winding efficiency, improves square coil around line mass.
To achieve the above object, the present invention provides following technical solution：A kind of square coil automatic ring winder, including
Circular thread winder, the front side of the circular thread winder are equipped with workbench, are provided on the workbench in circular thread winder
The groove that wire storage ring stretches into, the slot opening both sides are respectively equipped with active synchronization belt wheel and driven synchronous pulley, the work
Make to be additionally provided with tensioning synchronous pulley on platform, between the active synchronization belt wheel, driven synchronous pulley and tensioning synchronous pulley around the home
There are one synchronous belt, driving motor is equipped with below the active synchronization belt wheel, the driven synchronous pulley is set on one and can adjust
It saves on active synchronization belt wheel and the adjusting slide unit of driven synchronous pulley centre-to-centre spacing, the active synchronization belt wheel and driven synchronous pulley
Centre-to-centre spacing is less than the bond length for the square coil workpiece for treating coiling, treats that the square coil workpiece of coiling is wrapped up by the synchronous belt
It is rotated around the active synchronization belt wheel can be followed between the active synchronization belt wheel, driven synchronous pulley；The tensioning
Synchronous pulley includes three, and synchronous pulley is triangular in shape is fixed on the workbench for three tensionings, each tensioning
Synchronous pulley, which is all set on, is capable of on the tensioning regulating member of adjusting position, and the driving motor is connected to circular thread winder control
Driving motor can be controlled to match the Wire Winding device of operating with the wire storage ring in circular thread winder.
Preferably, the driving motor stepper motor or servo motor.
Preferably, the tensioning regulating member includes being oriented to adjustable track and adjusting slider, the adjusting slider can
It slidable adjustment and is locked in guiding mounting groove in the guiding mounting groove.
Preferably, the workbench is process by the smooth phenolic resin plate in surface.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, using active synchronization belt wheel, driven synchronous pulley, tensioning synchronous pulley and synchronous belt, the square coil work of coiling will be treated
Part is wrapped around between active synchronization belt wheel, driven synchronous pulley, enable to treat coiling square coil workpiece follow it is described
Active synchronization belt wheel rotates, and so as to fulfill the annular automatic winding of square coil, overcomes existing circular thread winder that can not utilize
Fixture idler wheel driving square coil carries out the problem of coiling, greatly improves square coil winding efficiency, improves square coil coiling
Quality.
2nd, active synchronization belt wheel and driven synchronous pulley centre-to-centre spacing are adjustable, and the tensioning degree of synchronous belt is adjustable so that this hair
It is bright to be compatible with the square coil progress coiling for adapting to various models, size；
3rd, the present invention is driven using stepper motor or servo motor, is controlled by Wire Winding device, and transmission is accurate reliable,
Coiling is automatic accurate, is suitble to high-volume square coil coiling.
Description of the drawings
Fig. 1 is the vertical view of square coil automatic ring winder of the present invention；
Fig. 2 is active synchronization belt wheel of the present invention, driven synchronous pulley and the structure diagram at the square coil location of workpiece；
In figure：1st, circular thread winder；2nd, workbench；21st, groove；3rd, active synchronization belt wheel；4th, driven synchronous pulley；5th, tensioning is same
Walk belt wheel；6th, synchronous belt；7th, driving motor；8th, slide unit is adjusted；9th, square coil workpiece；10th, it is tensioned regulating member；11st, coiling
Control device.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment shall fall within the protection scope of the present invention.
Refering to Figure 1, the present embodiment square coil automatic ring winder, described ring-like including circular thread winder 1
The front side of coil winding machine 1 is equipped with workbench 2, and the groove stretched into for the wire storage ring in circular thread winder 1 is provided on the workbench 2
21, the opening of groove 21 both sides are respectively equipped with active synchronization belt wheel 3 and driven synchronous pulley 4, are also set on the workbench 2
Have tensioning synchronous pulley 5, the active synchronization belt wheel 3, driven synchronous pulley 4 and tensioning synchronous pulley 5 between around the home there are one
Synchronous belt 6,3 lower section of active synchronization belt wheel are equipped with driving motor 7, and the driven synchronous pulley 4 is set on one and can adjust
On active synchronization belt wheel 3 and the adjusting slide unit 8 of driven 4 centre-to-centre spacing of synchronous pulley, the active synchronization belt wheel 3 and driven synchronous belt
The bond length that 4 centre-to-centre spacing are less than the square coil workpiece 9 for treating coiling is taken turns, treats the square coil workpiece 9 of coiling by the synchronization
Band 6 is wrapped around that 3 turns of the active synchronization belt wheel can be followed between the active synchronization belt wheel 3, driven synchronous pulley 4
It is dynamic；The tensioning synchronous pulley 5 includes three, and synchronous pulley 5 is triangular in shape is fixed on the workbench 2 for three tensionings
On, each tensioning synchronous pulley 5, which is set on, is capable of on the tensioning regulating member 10 of adjusting position, the driving motor 7 with
Circular thread winder 1 control be connected to can control driving motor 7 matched with the wire storage ring in circular thread winder 1 operate around line traffic control
Device 11 processed.
In order to obtain better using effect, the driving motor 7 is stepper motor or servo motor.
In order to obtain better using effect, the tensioning regulating member 10 includes being oriented to adjustable track 101 and adjust
Sliding block 102, the adjusting slider 102 can it is described guiding mounting groove 101 in guiding mounting groove in slidable adjustment, by changing
Become 102 position of adjusting slider tensioning synchronous belt 6 and then lock again.
In order to obtain better using effect, the workbench 2 is process by the smooth phenolic resin plate in surface.
The present invention in use, by adjusting 6 tensioning degree of synchronizing wheel, makes to treat 9 quilt of square coil workpiece of coiling
The synchronous belt 6 is wrapped around that between the active synchronization belt wheel 3, driven synchronous pulley 4 active synchronization can be followed
Belt wheel 3 rotates, and in 9 rotation process of square coil workpiece, conducting wire is constantly wound on rectangle by the wire storage ring in circular thread winder 1
On coil workpiece 9, square coil workpiece 9 is constantly rotated, is automatically stopped after the number of turns of complete setting, is changed another and is treated coiling
Sustainable work again after square coil workpiece 9.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (4)
1. a kind of square coil automatic ring winder, including circular thread winder, which is characterized in that before the circular thread winder
Side is equipped with workbench, and the groove stretched into for the wire storage ring in circular thread winder, the slot opening are provided on the workbench
Both sides are respectively equipped with active synchronization belt wheel and driven synchronous pulley, and tensioning synchronous pulley is additionally provided on the workbench, described
There are one synchronous belt, the active synchronization belt wheels around the home between active synchronization belt wheel, driven synchronous pulley and tensioning synchronous pulley
Lower section is equipped with driving motor, and the driven synchronous pulley is set on one and can adjust in active synchronization belt wheel and driven synchronous pulley
The heart away from adjusting slide unit on, the active synchronization belt wheel and driven synchronous pulley centre-to-centre spacing are less than the square coil workpiece for treating coiling
Bond length, treat that the square coil workpiece of coiling is wrapped around by the synchronous belt in the active synchronization belt wheel, driven same
The active synchronization belt wheel can be followed to rotate between step belt wheel；The tensioning synchronous pulley includes three, three tensionings
Synchronous pulley is triangular in shape to be fixed on the workbench, and each tensioning synchronous pulley is set on for being capable of adjusting position
On tight regulating member, the driving motor can be controlled with circular thread winder control connection in driving motor and circular thread winder
The Wire Winding device of wire storage ring matching operating.
A kind of 2. square coil automatic ring winder according to claim 1, which is characterized in that the driving motor
For stepper motor or servo motor.
3. a kind of square coil automatic ring winder according to claim 1, which is characterized in that the tensioning is adjusted
Component includes being oriented to adjustable track and adjusting slider, and the adjusting slider can be in the guiding mounting groove in the guiding mounting groove
Middle slidable adjustment is simultaneously locked.
4. a kind of square coil automatic ring winder according to claim 1, which is characterized in that the workbench by
The smooth phenolic resin plate in surface is process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711342540.8A CN108231400A (en) | 2017-12-14 | 2017-12-14 | A kind of square coil automatic ring winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711342540.8A CN108231400A (en) | 2017-12-14 | 2017-12-14 | A kind of square coil automatic ring winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108231400A true CN108231400A (en) | 2018-06-29 |
Family
ID=62652329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711342540.8A Pending CN108231400A (en) | 2017-12-14 | 2017-12-14 | A kind of square coil automatic ring winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108231400A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112441469A (en) * | 2020-12-08 | 2021-03-05 | 湖南承运机电有限公司 | Coil winding system with straightening function |
| CN112537694A (en) * | 2020-12-08 | 2021-03-23 | 湖南承运机电有限公司 | Three-fork coil winding device |
| CN117476360A (en) * | 2023-11-29 | 2024-01-30 | 东莞市铭岳电子科技有限公司 | Coiling device for coil processing |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4592133A (en) * | 1985-03-28 | 1986-06-03 | Westinghouse Electric Corp. | Method of constructing an electrical transformer |
| KR20100003548U (en) * | 2008-09-24 | 2010-04-01 | 삼정전기공업 주식회사 | Reactanguar winding-tube type autimatic winding machine for hi voltage small capacity transformer |
| CN201449892U (en) * | 2009-05-15 | 2010-05-05 | 中山市国铨电子设备有限公司 | Annular winding machine |
| CN201601028U (en) * | 2009-09-17 | 2010-10-06 | 中山市国铨电子设备有限公司 | Annular winding machine |
| CN202473596U (en) * | 2011-12-19 | 2012-10-03 | 乐清市亿博电气设备自动化技术有限公司 | Square winding machine |
| CN204651164U (en) * | 2015-06-16 | 2015-09-16 | 林小平 | Special-shaped coils numerical control filament winder |
| CN104934216A (en) * | 2015-06-16 | 2015-09-23 | 林小平 | Special-shaped coil numerical control winding machine |
-
2017
- 2017-12-14 CN CN201711342540.8A patent/CN108231400A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4592133A (en) * | 1985-03-28 | 1986-06-03 | Westinghouse Electric Corp. | Method of constructing an electrical transformer |
| KR20100003548U (en) * | 2008-09-24 | 2010-04-01 | 삼정전기공업 주식회사 | Reactanguar winding-tube type autimatic winding machine for hi voltage small capacity transformer |
| CN201449892U (en) * | 2009-05-15 | 2010-05-05 | 中山市国铨电子设备有限公司 | Annular winding machine |
| CN201601028U (en) * | 2009-09-17 | 2010-10-06 | 中山市国铨电子设备有限公司 | Annular winding machine |
| CN202473596U (en) * | 2011-12-19 | 2012-10-03 | 乐清市亿博电气设备自动化技术有限公司 | Square winding machine |
| CN204651164U (en) * | 2015-06-16 | 2015-09-16 | 林小平 | Special-shaped coils numerical control filament winder |
| CN104934216A (en) * | 2015-06-16 | 2015-09-23 | 林小平 | Special-shaped coil numerical control winding machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112441469A (en) * | 2020-12-08 | 2021-03-05 | 湖南承运机电有限公司 | Coil winding system with straightening function |
| CN112537694A (en) * | 2020-12-08 | 2021-03-23 | 湖南承运机电有限公司 | Three-fork coil winding device |
| CN112537694B (en) * | 2020-12-08 | 2022-12-09 | 湖南芷江正向科技有限公司 | Three-fork coil winding device |
| CN117476360A (en) * | 2023-11-29 | 2024-01-30 | 东莞市铭岳电子科技有限公司 | Coiling device for coil processing |
| CN117476360B (en) * | 2023-11-29 | 2024-04-05 | 东莞市铭岳电子科技有限公司 | Coiling device for coil processing |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180629 |