CN207624543U - Comprehensive ring inductance automatic coil winding machine - Google Patents
Comprehensive ring inductance automatic coil winding machine Download PDFInfo
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- CN207624543U CN207624543U CN201721713783.3U CN201721713783U CN207624543U CN 207624543 U CN207624543 U CN 207624543U CN 201721713783 U CN201721713783 U CN 201721713783U CN 207624543 U CN207624543 U CN 207624543U
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Abstract
The utility model discloses a kind of comprehensive ring inductance automatic coil winding machines, belong to coil winding machine field.The comprehensive ring inductance automatic coil winding machine includes rack, magnet ring feed mechanism, magnet ring clamping device, winding mechanism and Che Xian mechanisms are provided in rack, the magnet ring clamping device is located at the middle part of winding mechanism, and the magnet ring clamping device includes two horizontally disposed clamp assemblies and the clamp assemblies can be driven flexible and the first driving means of rotation；The winding mechanism includes disk storage line, the upper surface that the disk storage line is located at the both sides of magnet ring clamping device is separately provided for the first annular slot and the second annular groove of copper wire storage and line, is both provided with storage line cover board above the first annular slot and the second annular groove；Wire sleeve and the hold-down mechanism for compressing copper wire are provided on the disk storage line；The Che Xian mechanisms be two and be located at copper wire on thread path.The utility model is simple in structure, can simultaneously two groups of symmetric windings of coiling.
Description
Technical field
The utility model is related to coil winding machine technical fields, particularly relate to a kind of comprehensive ring inductance automatic coil winding machine.
Background technology
Currently, the magnet ring wire winding of inductance coil mostly uses greatly coil winding machine completion.Wherein, loop wire winder specifically for
Hollow circular or hollow rectangle magnetic core carry out spiral coil, and work efficiency is high and high degree of automation, is favored by market.
But existing coil winding machine mostly uses greatly the mode of single-deck coiling, in two groups of symmetrical windings of coiling, typically first around one
Side can cause arrangement unshapeliness, and inefficient, stability is bad in this way further around another side.
Utility model content
It, being capable of two groups of symmetric windings of coiling simultaneously the technical problem to be solved by the present invention is to provide a kind of simple in structure
Comprehensive ring inductance automatic coil winding machine.
In order to solve the above technical problems, the utility model offer technical solution is as follows：
A kind of comprehensive ring inductance automatic coil winding machine, including rack are provided with magnet ring feed mechanism, magnetic in the rack
Ring clamping device, winding mechanism and Che Xian mechanisms, wherein：
The magnet ring feed mechanism below the magnet ring clamping device for sending magnet ring to the magnet ring clamping machine
Structure；
The magnet ring clamping device is located at the middle part of winding mechanism, and the magnet ring clamping device includes two horizontally disposed
Clamp assemblies and the first driving means that the clamp assemblies can be driven to stretch and rotate；
The winding mechanism includes disk storage line, and the upper surface that the disk storage line is located at the both sides of magnet ring clamping device is set respectively
It is equipped with the first annular slot and the second annular groove for copper wire storage and line, under the first annular slot and the second annular groove
End is respectively arranged with first through hole and the second through-hole, and storage line lid is both provided with above the first annular slot and the second annular groove
Plate is provided with the third through-hole coaxial with the first through hole and the second through-hole, the first annular slot on the storage line cover board
The open slot for entering for magnet ring is provided between the second annular groove；
Copper wire can be sent into the wire sleeve of magnet ring by being provided on the disk storage line；
Multiple peaces being connected to respectively with first annular slot and the second annular groove are provided on the disk storage line and storage line cover board
Tankage is provided with bracing wire component in the mounting groove；
The Che Xian mechanisms be two and be arranged in respectively in the first through hole and the second through-hole and positioned at copper wire around
On thread path；
After the copper wire of preset length is stored in the first annular slot and the second annular groove, the hold-down mechanism is for pressing
The end of tight copper wire.
Further, under the lower face of the storage line cover board and the upper surface of first annular slot and the storage line cover board
The ratio of the distance between end face and the upper surface of the second annular groove between the diameter of copper wire is all higher than 1:1 is less than 2:1.
Further, the magnet ring clamping device further includes the support base being set in the rack, first driving
Device and two clamp assemblies may be contained on the support base, and each clamp assemblies include shaft and are set to the shaft
End grip block, the first driving means are drivingly connected to the shaft, and the end set of the grip block has a pair
The centrosymmetric card slot for being clamped between the outer rim of magnet ring and endoporus relative to magnet ring.
Further, circular protrusions are provided in the card slot.
Further, elongated cavity, the sky of two clamp assemblies are both provided on the axis of the shaft and grip block
Intracavitary is equipped with the first line needle and the second line needle respectively, and two sides of first line needle and the second line needle are all provided with
It is equipped with metallic channel, one end of first line needle is fixedly installed on the support base, and one end of second line needle is driven
Dynamic to be connected with the first cylinder assembly, the endoporus that first cylinder assembly can drive the second line needle to pass through magnet ring is led with first
The other end of line needle connects, when first line needle and the second line needle connect, on first line needle
Metallic channel is connected with the metallic channel on the second line needle.
Further, the other end of second line needle is provided with tapered teeth, and the other end of first line needle is set
It is equipped with and the matched cone tank of the tapered teeth.
Further, the first driving means include that two clamp assemblies can be driven to be rotated along its own axis simultaneously
Device of rotation driving and can drive two clamp assemblies along the retractable driving device of own axes relative telescopic simultaneously.
Further, the first gear ring is both provided in two shafts, the device of rotation driving includes first motor and sets
It is placed in the connecting shaft of the output end of the first motor, corresponds to the first gear ring of two clamp assemblies in the connecting shaft respectively
Position is both provided with the second gear ring with the first gear ring external toothing, and the length of each second gear ring is all higher than equal to each
The sum of the length of one gear ring and the flexible stroke of clamp assemblies.
Further, the retractable driving device includes double-acting cylinder and is respectively arranged at the two of the double-acting cylinder
Two sliding blocks on a piston rod, each sliding block are connected separately with the sliding seat that can be slided on the support base, the cunning
Dynamic seat is fixedly connected with clamp assemblies.
Further, the bracing wire component includes that can clamp copper wire and drive copper wire in first annular slot and the second annular
The upper oblique wheel of line and oblique wheel in slot, the oblique wheel drive, which is connected with, can make the oblique wheel around own axis
Second motor.
Compared with prior art, the utility model has the advantages that：
The comprehensive ring inductance automatic coil winding machine of the utility model is in two groups of symmetric windings of coiling simultaneously on magnet ring, first
Magnet ring is sent to the centre of two clamp assemblies of magnet ring clamping device, later by first driving means by magnet ring feed mechanism
Control clamp assemblies grip magnet ring.After magnet ring is fixed, one end of copper wire is previously threaded through the endoporus of magnet ring by wire sleeve
It is respectively fed to first annular slot and the second annular groove, bracing wire component is started to work later, and bracing wire component drives copper wire one to enclose
Ground is stored in first annular slot and the second annular groove (endoporus of magnet ring can be passed through by often enclosing copper wire all), when storage line length is completed
Afterwards, bracing wire component is stopped, and hold-down mechanism compresses the other end of copper wire (being located at one end outside disk storage line), back guy
Component works on, and copper wire is wound on magnet ring, and at the same time first driving means task driven magnet ring rotates left and right, and completes copper
Coiling of the line on magnet ring.During copper wire winding, the copper wire that Che Xian mechanisms can be to every circle Jing Guo Che Xian mechanisms tenses,
So that often circle copper wire can be tightly around being formed on magnet ring.
In conclusion the utility model is by setting winding mechanism to tool, there are two for copper wire storage and line
One annular groove and the second annular groove, storage line cover board can make the copper wire being temporarily stored in first annular slot and the second annular groove whole
Neat pendulum is in a row, is convenient for line when follow-up copper wire winding, and magnet ring clamping device is set to first annular slot and second
Between annular groove, can on magnet ring two groups of symmetric windings of coiling simultaneously so that the product efficiency of both sides coiling promotes one times, because
For both sides, synchronizing wire winding, product quality are more stable simultaneously.In addition, the comprehensive automatic coil winding machine of the utility model is due to pulling line machine
The setting of structure, in copper wire winding process, Che Xian mechanisms can compress the copper wire of coiling, convenient to tighten copper wire
Copper wire is more closely adjacent to magnet ring, improves the qualification rate of product.
Description of the drawings
Fig. 1 is the structural schematic diagram of the comprehensive ring inductance automatic coil winding machine of the utility model；
Fig. 2 is the vertical view of the comprehensive ring inductance automatic coil winding machine of the utility model；
Fig. 3 is the structural schematic diagram of the comprehensive ring inductance automatic coil winding machine middle magnetic ring clamping device of the utility model；
Fig. 4 be the utility model comprehensive ring inductance automatic coil winding machine in clamp assemblies structural schematic diagram；
Fig. 5 be the utility model comprehensive ring inductance automatic coil winding machine in the first line needle structural schematic diagram；
Fig. 6 be the utility model comprehensive ring inductance automatic coil winding machine in the second line needle structural schematic diagram；
Fig. 7 be the utility model comprehensive ring inductance automatic coil winding machine in winding mechanism structural schematic diagram；
Fig. 8 is the structural schematic diagram of the comprehensive ring inductance automatic coil winding machine Zhong Che lines mechanism of the utility model.
Specific implementation mode
In order to make the technical problems, technical solutions and advantages to be solved by the utility model clearer, below in conjunction with attached drawing
And specific embodiment is described in detail.
The utility model provides a kind of comprehensive ring inductance automatic coil winding machine, as shown in Figures 1 to 8, including rack 1,
Magnet ring feed mechanism (not shown), magnet ring clamping device 2, winding mechanism 3 and Che Xian mechanisms 4 are provided in rack 1, wherein：
Magnet ring feed mechanism from the lower section of magnet ring clamping device 2 for sending magnet ring to magnet ring clamping device 2；
Magnet ring clamping device 2 is located at the middle part of winding mechanism, and magnet ring clamping device 2 includes two horizontally disposed clamping groups
The part 2-3 and first driving means 2-1 that clamp assemblies 2-3 can be driven to stretch and rotate；
Winding mechanism 3 includes disk storage line 3-1, and the upper surface that disk storage line 3-1 is located at the both sides of magnet ring clamping device 2 is set respectively
It is equipped with the first annular slot 3-1-1 and the second annular groove 3-1-2, first annular slot 3-1-1 and for copper wire storage and line
The lower end of second ring slot 3-1-2 is respectively arranged with first through hole 3-1-3 and the second through-hole 3-1-4, first annular slot 3-1-1 and
It is both provided with storage line cover board 3-2 above second ring slot 3-1-2, is provided on storage line cover board 3-2 and first through hole 3-1-3 and
Third through-hole 3-2-1 coaxial two through-hole 3-1-4, is provided between first annular slot 3-1-1 and the second annular groove 3-1-2 and is used for
The open slot 3-1-5 entered for magnet ring；
Copper wire can be sent into the wire sleeve 6 of magnet ring by being provided on disk storage line 3-1；
Be provided on disk storage line 3-1 and storage line cover board 3-2 it is multiple respectively with first annular slot 3-1-1 and the second annular groove 3-
It is provided with bracing wire component 7 in the mounting groove 3-1-6 of 1-2 connections, mounting groove 3-1-6；
Che Xian mechanisms 4 are two and are arranged in respectively in first through hole 3-1-3 and the second through-hole 3-1-4 and positioned at copper wire
On thread path；
After the copper wire of preset length is stored in first annular slot 3-1-1 and the second annular groove 3-1-2, hold-down mechanism is used for
Compress the end of copper wire.
The comprehensive ring inductance automatic coil winding machine of the utility model is in two groups of symmetric windings of coiling simultaneously on magnet ring, first
Magnet ring is sent to the centre of two clamp assemblies 2-3 of magnet ring clamping device 2 by magnet ring feed mechanism, later by the first driving
Device 2-1 controls clamp assemblies 2-3 grips magnet ring.After magnet ring is fixed, one end of copper wire is previously threaded through by wire sleeve 6
The endoporus of magnet ring is respectively fed to first annular slot 3-1-1 and the second annular groove 3-1-2, and bracing wire component 7 is started to work later, bracing wire
Component 7 drives copper wire to be stored in round and round in first annular slot 3-1-1 and the second annular groove 3-1-2 and (often encloses copper wire all can
Across the endoporus of magnet ring), after the completion of storage line length, bracing wire component 7 is stopped, and hold-down mechanism is by the other end (position of copper wire
One end outside disk storage line) it compresses, bracing wire component 7 works on later, and copper wire is wound on magnet ring, at the same time first drives
Dynamic device 2-1 task driven magnet rings rotate left and right, and complete coiling of the copper wire on magnet ring.During copper wire winding, line machine is pulled
Structure 4 can tense every copper wire of the circle Jing Guo Che Xian mechanisms, so that often enclosing copper wire can be tightly around being formed on magnet ring.
In addition, the magnet ring clamping device 2 of the utility model by be arranged two horizontal clamp assemblies 2-3, copper wire around
During magnet ring, magnet ring is clamped at always between two clamp assemblies 2-3 system so that magnet ring can be with clamp assemblies
2-3 is rotated left and right under the driving of first driving means 2-1, thereby ensures that the accuracy of each rotation angle of magnet ring, in turn
So that the winding being wound on magnet ring more neat appearance.
There are two the first annular slots for copper wire storage and line by setting winding mechanism 3 to tool for the utility model
3-1-1 and the second annular groove 3-1-2, storage line cover board 3-2 are temporarily stored in the annulars of first annular slot 3-1-1 and second for preventing
Copper wire in slot 3-1-2 is expert at the bounce in line process, influences coiling and Che Xian mechanism 4 of the copper wire on magnet ring to copper wire
It compresses, and magnet ring clamping device 2 is set between first annular slot 3-1-1 and the second annular groove 3-1-2, it can be on magnet ring
Two groups of symmetric windings of coiling simultaneously so that the product efficiency of both sides coiling promotes one times, because of both sides while synchronizing wire winding, product
Quality is more stable.In addition, setting of the comprehensive automatic coil winding machine of the utility model due to Che Xian mechanisms 4, in copper wire winding mistake
Cheng Zhong, Che Xian mechanism 4 can compress the copper wire of coiling, to tighten copper wire, copper wire be facilitated more closely to be adjacent to magnet ring,
Improve the qualification rate of product.
In the utility model, existing coil winding machine middle magnetic ring feed mechanism may be used in magnet ring feed mechanism and hold-down mechanism
The organization plan of (such as vibrator feeder) and hold-down mechanism (such as cylinder pressing mechanism) is not the weight of the utility model protection
Point, details are not described herein.
Further, upper surface and storage line cover board 3-2 of the lower face of storage line cover board 3-2 with first annular slot 3-1-1
Lower face and the ratio between the diameter of copper wire of the distance between upper surface of the second annular groove 3-1-2 be both preferably and be more than
1:1 is less than 2:1.Winding on magnet ring is first annular when being temporarily stored under driving of the copper wire in bracing wire component 7 before coiling
When in slot 3-1-1, which can ensure copper wire along the inner wall from first annular slot 3-1-1 to first annular slot 3-1-
Fitly put in a row in the direction that 1 center extends.When the winding on magnet ring starts coiling, in first annular slot 3-1-1
Copper wire is wound on magnetic successively along the direction extended from the center of first annular slot 3-1-1 to the inner wall of first annular slot 3-1-1
On ring, can closely it be wound on magnet ring under the tensioning function of Che Xian mechanisms 4 convenient for copper wire.Storage line cover board 3-2 and second
Dimension limitation principle between annular groove 3-1-2 is same as above, and details are not described herein.
As a kind of improvement of the utility model, magnet ring clamping device 2 can also include the support base being set in rack 1
2-2, first driving means 2-1 and two clamp assemblies 2-3 may be contained on support base 2-2, and each clamp assemblies 2-3 includes
The grip block 2-3-2 of shaft 2-3-1 and the end for being set to shaft 2-3-1, first driving means 2-1 are drivingly connected to shaft 2-
The end set of 3-1, grip block 2-3-2 have it is a pair of relative to magnet ring it is centrosymmetric for be clamped in the outer rim of magnet ring with it is interior
Card slot 2-3-3 between hole.Two card slot 2-3-3 on clamp assemblies 2-3 are fastened on the symmetrical both ends of magnet ring, can both reinforce
The stability of magnet ring, and two groups of symmetrical winding areas on magnet ring can be separated so that first annular slot 3-1-1 and the second ring
The both sides for being wound on magnet ring that copper wire in shape slot 3-1-2 can not interfere with each other.
In order to make an end face of magnet ring be tightly attached on the inner wall of card slot 2-3-3, prevent magnet ring from shaking, card slot 2-3-3
Inside it is preferably provided with circular protrusions 2-3-4.
Preferably, elongated cavity 2-3-5 can be provided on the axis of shaft 2-3-1 and grip block 2-3-2, two
The first line needle 2-4 and the second line needle 2-5, the first line needle can be equipped in the cavity 2-3-5 of clamp assemblies 2-3 respectively
Two sides of 2-4 and the second line needle 2-5 are respectively arranged with metallic channel 2-4-1 and metallic channel 2-5-1, the first line needle 2-4
One end be fixedly installed on support base 2-2, one end of the second line needle 2-5, which is drivingly connected, the first cylinder assembly 2-6, first
Cylinder assembly 2-6 can drive the second line needle 2-5 that the endoporus of magnet ring and another end in contact of the first line needle 2-4 is passed through to connect
It connects, when the first line needle 2-4 and the second line needle 2-5 are connected, the metallic channel 2-4-1 and second on the first line needle 2-4
Metallic channel 2-5-1 on line needle 2-5 is connected.In copper wire first annular slot 3-1-1 and second is temporarily stored in by magnet ring
Copper wire winding in annular groove 3-1-2 and in follow-up first annular slot 3-1-1 and the second annular groove 3-1-2 when on magnet ring,
Second line needle 2-5 connects (i.e. the first conducting wire with the first line needle 2-4 always under the driving of the first cylinder assembly 2-6
Needle 2-4 and the second line needle 2-5 separates two corresponding positions of symmetric winding on magnet ring), and on the first line needle 2-4
Metallic channel 2-4-1 be connected with the metallic channel 2-5-1 on the second line needle 2-5, play and lead when being passed through in magnet ring to copper wire
The effect of drawing, in addition, the bottom shape of metallic channel 2-4-1 and metallic channel 2-5-1 are arc-shaped and the diameter of the circular arc and first
The diameter of annular groove 3-1-1 and the second side walls of the annular groove 3-1-2 far from its center is equal, and this structure makes the first line needle
2-4 and the second line needle 2-5 forms a closed loop with first annular slot 3-1-1 and the second annular groove 3-1-2 respectively so that copper wire
It can be stored as a row in first annular slot 3-1-1 and the second annular groove 3-1-2, prepared for subsequent coiling work.The
One line needle 2-4 is not passed through magnet ring always, and the second line needle 2-5 can pass through magnet ring under the driving of the first cylinder assembly 2-6
Endoporus and the other end of the first line needle 2-4 connect, this structure only to need cylinder control therein one
The flexible coiling that can be realized copper wire magnet ring in of a line needle in magnet ring, at the same do not interfere with start coiling before magnet ring
By the blanking of magnet ring after the completion of feeding and coiling.
In addition, in order to keep the contact connectio of the second line needle 2-5 and the first line needle 2-4 more firm, between the two not
It is also easy to produce changing of the relative positions etc., the other end of the second line needle 2-5 is preferably provided with tapered teeth 2-5-2, the other end of the first line needle 2-4
It is preferably provided with and the matched cone tank 2-4-2 of tapered teeth 2-5-2.
It is of course also possible to be the other end setting tapered teeth of the first line needle 2-4, the other end of the second line needle 2-5 is set
It sets and the matched cone tank of the tapered teeth；Or first other shapes are set on line needle 2-4 and the second line needle 2-5 energy
Enough mutually matched tooth slot structures, may be implemented the technical solution of the utility model.
In the utility model, in order to realize rotation of two clamp assemblies under different working conditions and flexible, first
Driving device 2-1 includes the device of rotation driving for being preferably able to that two clamp assemblies 2-3 is driven to rotate along its own axis simultaneously
2-1-1 and two clamp assemblies can be driven along the retractable driving device 2-1-2 of own axes relative telescopic simultaneously.
Wherein, device of rotation driving 2-1-1 preferably uses motor-driven gear transmission mechanism, corresponding, two shafts
The first gear ring 2-3-6 is preferably provided on 2-3-1, device of rotation driving 2-1-1 preferably includes first motor 2-1-1-1 and sets
It is placed in the connecting shaft 2-1-1-2 of the output end of first motor 2-1-1-1, two clamping groups are corresponded to respectively on connecting shaft 2-1-1-2
The position of the first gear ring 2-3-6 of part 2-3 is both provided with the second gear ring 2-1-1-3 with the first gear ring 2-3-6 external toothings, this
Structure so that a motor that can drive two shaft 2-3-1 (that is, two clamp assemblies 2-3) simultaneously while rotating that structure is simple
Single, cost is relatively low.In addition, in order to ensure that two clamp assemblies 2-3-1 can make the first gear ring under the state that extends and retracts
2-3-6 and the second gear ring 2-3-1 is in external toothing state, and the length of each second gear ring 2-1-1-3, which is both preferably, to be more than or equal to
The length of each first gear ring 2-3-6 and the sum of the flexible stroke of clamp assemblies 2-3.
Further, retractable driving device 2-1-2 preferably includes double-acting cylinder 2-1-2-1 and is respectively arranged at double acting
Two sliding block 2-1-2-2 on two piston rods of cylinder 2-1-2-1, each sliding block 2-1-2-2, which is connected separately with, to be propped up
The sliding seat 2-7 slided on support seat 2-2, sliding seat 2-7 are fixedly connected with clamp assemblies 2-3.Wherein, double-acting cylinder 2-1-2-
1 may be used slider cylinder, and the slide unit upper slide unit cylinder that two sliding block 2-1-2-2 are directly anchored to slider cylinder is slided by driving
Block 2-1-2-2, sliding seat 2-7 are flexible, and then drive two opposite stretching motions of clamp assemblies 2-3.
Since the utility model uses the frame mode in the lower section feeding (magnet ring) of magnet ring clamping device 2, and double acting
Double-acting cylinder 2-1-2-1 need to be arranged between two sliding seat 2-7 in order to drive two folders simultaneously in cylinder 2-1-2-1
It holds component 2-3 and carries out opposite stretching motion, therefore, influence magnet ring in order to avoid the installation position of double-acting cylinder 2-1-2-1
Feeding, double-acting cylinder 2-1-2-1 are preferably provided at the side far from clamp assemblies 2-3, but due to two sliding block 2-1-2-2
It stretches together with clamp assemblies 2-3 with sliding seat 2-7, therefore, in magnet ring feeding, two sliding block 2-1-2-2 and sliding seat 2-7
In retracted mode, distance between the two does not interfere with the feeding of magnet ring.
Further, bracing wire component 7 may include that can clamp copper wire and drive copper wire in first annular slot 3-1-1 and
The upper oblique wheel 7-1 and oblique wheel 7-2 of line in second ring slot 3-1-2, oblique wheel 7-2, which is drivingly connected to have, can make oblique wheel 7-2
Around the second motor (not shown) of own axis.
In the utility model, Che Xian mechanisms 4 may include upper contact roller 4-2 and the pushing below upper contact roller 4-2
It is copper wire between bearing up pulley 4-3, upper contact roller 4-2 and lower contact roller 4-3 around thread path, upper contact roller 4-2 drive connections have energy
The the second driving device 4-1 for enough making contact roller 4-2 pump along own axes, lower contact roller 4-3 drive connections have
It can make third driving device 4-4s of the lower contact roller 4-3 around own axis.
Wherein, the second driving device 4-1 preferably includes the second motor 4-1-1, the output axis connection with the second motor 4-1-1
Cam 4-1-2 and the upper holder block 4-1-3 that is drivingly connected with cam 4-1-2, upper holder block 4-1-3 below be provided with lower lock block 4-
1-4 uses sliding rail 4-1-5 and sliding block 4-1-6 connections between upper holder block 4-1-3 and lower lock block 4-1-4, upper holder block 4-1-3 is under
It is provided with buffer spring 4-1-7, upper contact roller 4-2 between briquetting 4-1-4 and is fixedly connected on the lower section of lower lock block 4-1-4.Third
Driving device 4-4 is motor driver.
The operation principle of Che Xian mechanisms 4 is as follows：When copper wire is respectively from first annular slot 3-1-1 and the second annular groove 3-1-2
When running between contact roller 4-2 and lower contact roller 4-3, the second motor 4-1-1 rotates by a certain angle with moving cam 4-1-2 rotations
Turn, then cam 4-1-2 drives upper holder block 4-1-3 realizations to move downward, and upper holder block 4-1-3 will be transported by buffer spring 4-1-7
Dynamic to pass to lower lock block 4-1-4, the final upper contact roller 4-2 of drive is moved downward to be closed until with lower contact roller 4-3, at this time copper
Line is pressed between contact roller 4-2 and lower contact roller 4-3, drive backspins of the lower contact roller 4-3 in third driving device 4-4
Turn certain angle, realizes that copper wire is torn certain angle, thus Che Xian mechanisms 4 complete tension of the copper wire on magnet ring.Later
Second motor 4-1-1 reverse rotations realize that upper contact roller 4-2 sets to rise to and wait for crimping position.
The workflow of the comprehensive ring inductance automatic coil winding machine of the utility model is as follows：
A. magnet ring is sent to the centre of two clamp assemblies 2-3 of magnet ring clamping device 2, Zhi Houyou by magnet ring feed mechanism
Retractable driving device 2-1-2 control clamp assemblies 2-3 stretchings grip magnet ring, while the first cylinder assembly 2-6 drivings the
Two line needle 2-5 pass through magnetic ring inner hole and the first line needle 2-4 to connect, at this time first annular slot 3-1-1, the second annular groove
3-1-2 is each passed through under the action of the first line needle 2-4 and the second line needle 2-5 in magnet ring with its respective wire sleeve 6
The heart and form two closed coiling sections；
B. one end of copper wire is previously threaded through magnetic ring inner hole into first annular slot respectively outside coil winding machine via wire sleeve 6
3-1-1 and the second annular groove 3-1-2, the later start-up operation of bracing wire component 7, bracing wire component 7 drive copper wire to store round and round
In first annular slot 3-1-1 and the second annular groove 3-1-2 (magnetic ring inner hole can all be passed through by often enclosing copper wire), when storage line length is completed
Afterwards, bracing wire component 7 is stopped, and hold-down mechanism compresses the copper wire outside disk storage line；
C. bracing wire component 7 works on, and copper wire is wound on magnet ring, and device of rotation driving 2-1-1 works at the same time drive at this time
Dynamic magnet ring or so reciprocating rotary, each coiling circle copper wire, device of rotation driving 2-1-1 will drive magnet ring rotation primary, make copper
Line is evenly distributed on magnet ring, and during copper wire winding, Che Xian mechanisms 4 can pass through upper contact roller 4-2 and pushing to every circle
Copper wire between bearing up pulley 4-3 is tensed, so that often circle copper wire can be tightly around being formed on magnet ring；
D. after the completion of the copper wire winding for specifying the number of turns, bracing wire component 7 and device of rotation driving 2-1-1 are stopped, and stretch
Driving device 2-1-2 the second line needle of driving 2-5 retracts, by the copper wire cutting mechanism 5 in rack 1 by the copper near wire sleeve 6
Line cut, magnet ring is taken out from magnet ring clamping device 2 by manipulator later, thus complete a magnet ring two windings around
System.
Wherein, structure (the structure side of cylinder driving cutter head of cutting mechanism in the prior art may be used in cutting mechanism 5
Formula) complete copper wire shearing, be no longer discussed in detail herein.
The above is preferred embodiments of the present invention, it is noted that for the ordinary skill of the art
For personnel, under the premise of not departing from principle described in the utility model, it can also make several improvements and retouch, these improvement
The scope of protection of the utility model is also should be regarded as with retouching.
Claims (10)
1. a kind of comprehensive ring inductance automatic coil winding machine, which is characterized in that including rack, be provided on magnet ring in the rack
Expect mechanism, magnet ring clamping device, winding mechanism, Che Xian mechanisms and hold-down mechanism, wherein：
The magnet ring feed mechanism below the magnet ring clamping device for sending magnet ring to the magnet ring clamping device；
The magnet ring clamping device is located at the middle part of winding mechanism, and the magnet ring clamping device includes two horizontally disposed clampings
Component and the first driving means that the clamp assemblies can be driven to stretch and rotate；
The winding mechanism includes disk storage line, and the upper surface that the disk storage line is located at the both sides of magnet ring clamping device is respectively arranged with
For the first annular slot and the second annular groove of copper wire storage and line, the lower end point of the first annular slot and the second annular groove
It is not provided with first through hole and the second through-hole, storage line cover board is both provided with above the first annular slot and the second annular groove,
The third through-hole coaxial with the first through hole and the second through-hole, the first annular slot and are provided on the storage line cover board
The open slot for entering for magnet ring is provided between second ring slot；
Copper wire can be sent into the wire sleeve of magnet ring by being provided on the disk storage line；
Multiple mounting grooves being connected to respectively with first annular slot and the second annular groove are provided on the disk storage line and storage line cover board,
Bracing wire component is provided in the mounting groove；
The Che Xian mechanisms are two and are arranged in respectively in the first through hole and the second through-hole and positioned at copper wire around circuit
On diameter；
After the copper wire of preset length is stored in the first annular slot and the second annular groove, the hold-down mechanism is for compressing copper
The end of line.
2. comprehensive ring inductance automatic coil winding machine according to claim 1, which is characterized in that under the storage line cover board
Between the lower face and the upper surface of the second annular groove of the upper surface and the storage line cover board of end face and first annular slot away from
It is all higher than 1 from the ratio between the diameter of copper wire:1 is less than 2:1.
3. comprehensive ring inductance automatic coil winding machine according to claim 1 or 2, which is characterized in that the magnet ring clamping
Mechanism further includes the support base being set in the rack, and the first driving means and two clamp assemblies may be contained within described
On support base, each clamp assemblies include shaft and are set to the grip block of the end of the shaft, the first driving dress
Drive connection is set to the shaft, the end set of the grip block has a pair relative to the centrosymmetric for being clamped of magnet ring
Card slot between the outer rim and endoporus of magnet ring.
4. comprehensive ring inductance automatic coil winding machine according to claim 3, which is characterized in that be provided in the card slot
Circular protrusions.
5. comprehensive ring inductance automatic coil winding machine according to claim 3, which is characterized in that the shaft and grip block
Axis on be both provided with elongated cavity, be equipped with the first line needle and the second conducting wire respectively in the cavity of two clamp assemblies
Two sides of needle, first line needle and the second line needle are both provided with metallic channel, and one end of first line needle is solid
Surely it is set on the support base, one end of second line needle, which is drivingly connected, the first cylinder assembly, first cylinder
Component can drive the second line needle that the endoporus of magnet ring and the other end of the first line needle is passed through to connect, first conducting wire
When needle and the second line needle connect, the metallic channel on first line needle is connected with the metallic channel on the second line needle
It is logical.
6. comprehensive ring inductance automatic coil winding machine according to claim 5, which is characterized in that second line needle
The other end is provided with tapered teeth, and the other end of first line needle is provided with and the matched cone tank of the tapered teeth.
7. comprehensive ring inductance automatic coil winding machine according to claim 5, which is characterized in that the first driving means
Two can be driven including the device of rotation driving that two clamp assemblies can be driven to be rotated along its own axis simultaneously and simultaneously
Retractable driving device of the clamp assemblies along own axes relative telescopic.
8. comprehensive ring inductance automatic coil winding machine according to claim 7, which is characterized in that be respectively provided in two shafts
There are the first gear ring, the device of rotation driving to include first motor and be set to the connecting shaft of the output end of the first motor,
The position for corresponding to the first gear ring of two clamp assemblies in the connecting shaft respectively is both provided with and the first gear ring external toothing
The second gear ring, the length of each second gear ring is all higher than the flexible stroke of length and clamp assemblies equal to each first gear ring
The sum of.
9. comprehensive ring inductance automatic coil winding machine according to claim 7, which is characterized in that the retractable driving device
Including double-acting cylinder and two sliding blocks being respectively arranged on two piston rods of the double-acting cylinder, each sliding block difference
It is connected with the sliding seat that can be slided on the support base, the sliding seat is fixedly connected with clamp assemblies.
10. comprehensive ring inductance automatic coil winding machine according to claim 1, which is characterized in that the bracing wire component packet
Copper wire can be clamped and drive the copper wire upper oblique wheel of line and oblique wheel in first annular slot and the second annular groove by including, under described
Oblique wheel drive is connected with the second motor that the oblique wheel can be made around own axis.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721713783.3U CN207624543U (en) | 2017-12-11 | 2017-12-11 | Comprehensive ring inductance automatic coil winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721713783.3U CN207624543U (en) | 2017-12-11 | 2017-12-11 | Comprehensive ring inductance automatic coil winding machine |
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| CN207624543U true CN207624543U (en) | 2018-07-17 |
Family
ID=62822924
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| CN201721713783.3U Active CN207624543U (en) | 2017-12-11 | 2017-12-11 | Comprehensive ring inductance automatic coil winding machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109545544A (en) * | 2018-12-03 | 2019-03-29 | 深圳市德鑫泰实业有限公司 | A kind of novel magnetic ring robot for arranging wire |
| CN110571043A (en) * | 2019-10-15 | 2019-12-13 | 东电化电子(珠海)有限公司 | copper wire positioning mechanism for automatic winding machine |
| CN110610805A (en) * | 2019-10-15 | 2019-12-24 | 东电化电子(珠海)有限公司 | Threading mechanism for automatic winding machine |
| CN111370225A (en) * | 2020-03-28 | 2020-07-03 | 中山展晖电子设备有限公司 | Structure capable of controlling position of stranded wire |
| CN111785509A (en) * | 2020-06-29 | 2020-10-16 | 朱新明 | Inductance coil manufacturing device |
| CN112002550A (en) * | 2020-09-28 | 2020-11-27 | 衢州学院 | Intelligent tensioning device for coil winding and control method |
| CN112185688A (en) * | 2020-09-27 | 2021-01-05 | 衢州学院 | Tension device for winding coil |
| CN113345711A (en) * | 2021-07-05 | 2021-09-03 | 昆山联滔电子有限公司 | Coil winding machine and coil |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109545544A (en) * | 2018-12-03 | 2019-03-29 | 深圳市德鑫泰实业有限公司 | A kind of novel magnetic ring robot for arranging wire |
| CN109545544B (en) * | 2018-12-03 | 2021-08-24 | 深圳市德鑫泰实业有限公司 | Novel magnetic ring winding displacement robot |
| CN110571043A (en) * | 2019-10-15 | 2019-12-13 | 东电化电子(珠海)有限公司 | copper wire positioning mechanism for automatic winding machine |
| CN110610805A (en) * | 2019-10-15 | 2019-12-24 | 东电化电子(珠海)有限公司 | Threading mechanism for automatic winding machine |
| CN111370225A (en) * | 2020-03-28 | 2020-07-03 | 中山展晖电子设备有限公司 | Structure capable of controlling position of stranded wire |
| CN111370225B (en) * | 2020-03-28 | 2024-04-26 | 中山展晖电子设备有限公司 | Structure capable of controlling appearance position of stranded wire |
| CN111785509A (en) * | 2020-06-29 | 2020-10-16 | 朱新明 | Inductance coil manufacturing device |
| CN111785509B (en) * | 2020-06-29 | 2021-10-15 | 湖南名巨电子科技有限公司 | Inductance coil manufacturing device |
| CN112185688A (en) * | 2020-09-27 | 2021-01-05 | 衢州学院 | Tension device for winding coil |
| CN112002550A (en) * | 2020-09-28 | 2020-11-27 | 衢州学院 | Intelligent tensioning device for coil winding and control method |
| CN113345711A (en) * | 2021-07-05 | 2021-09-03 | 昆山联滔电子有限公司 | Coil winding machine and coil |
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