CN111785509A - Inductance coil manufacturing device - Google Patents
Inductance coil manufacturing device Download PDFInfo
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- CN111785509A CN111785509A CN202010602274.3A CN202010602274A CN111785509A CN 111785509 A CN111785509 A CN 111785509A CN 202010602274 A CN202010602274 A CN 202010602274A CN 111785509 A CN111785509 A CN 111785509A
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- mounting
- rotating shaft
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
Abstract
The invention relates to a manufacturing device, in particular to an inductance coil manufacturing device. The invention aims to solve the technical problem of how to design an inductance coil manufacturing device which does not need to wind a lead on an insulating tube all the time manually, is simple to operate and can improve the working efficiency. The invention provides an inductance coil manufacturing device, which comprises: the two sides of the top of the U-shaped clamping seat are both connected with first mounting seats, wherein the first mounting seat on one side is connected with a second bearing seat, and a rocker is rotatably connected in the second bearing seat; the winding device is arranged between the first mounting seats on the two sides; the rotating device is arranged between the first mounting seats on the two sides, the winding device is in transmission connection with the rotating device, and the tail end of the rocker is connected to the winding device. The invention winds the conducting wire on the insulating tube by matching the winding device and the rotating device, thereby achieving the effect of manufacturing the inductance coil.
Description
Technical Field
The invention relates to a manufacturing device, in particular to an inductance coil manufacturing device.
Background
An inductor is a device that operates using the principle of electromagnetic induction. When current flows through a wire, a certain electromagnetic field is generated around the wire, and the wire of the electromagnetic field induces the wire in the range of the electromagnetic field. The inductance coil is manufactured by manually winding a lead on an insulating tube for one turn.
At present, the mode of winding an inductance coil is to fix an insulating tube firstly and then wind a conductor on the insulating tube by one circle of manual operation, and the mode needs to wind the conductor on the insulating tube by one circle of manual operation during operation, so that the operation process is complicated, and the working efficiency is low.
Therefore, an inductance coil manufacturing device which does not need to wind a conductor on an insulating tube all the time manually, is easy to operate and can improve the working efficiency needs to be developed.
Disclosure of Invention
(1) Technical problem to be solved
The invention aims to overcome the defects that the operation process is complicated and the working efficiency is low because the conducting wire needs to be wound on the insulating tube by one circle manually in the operation, and the technical problem to be solved is to provide the device for manufacturing the inductance coil, which does not need to wind the conducting wire on the insulating tube all the time manually, is simple to operate and can improve the working efficiency.
(2) Technical scheme
In order to solve the technical problem, the invention provides an inductance coil manufacturing device which comprises a U-shaped clamping seat, wherein two sides of the top of the U-shaped clamping seat are respectively connected with a first mounting seat, a second bearing seat is connected on the first mounting seat on one side, and a rocker is rotatably connected in the second bearing seat; the winding device is arranged between the first mounting seats on the two sides; the rotating device is arranged between the first mounting seats on the two sides, the winding device is in transmission connection with the rotating device, and the tail end of the rocker is connected to the winding device.
Preferably, the winding device comprises two mounting plates, the two mounting plates are arranged in two, the two mounting plates are respectively connected to two sides of the top of the U-shaped clamping seat between the first mounting seats on the two sides, the mounting plates are rotatably connected with three first rotating shafts, the first rotating shafts close to the rocking bars are connected with the rocking bars, each first rotating shaft is connected with a guide wheel, the two first rotating shafts on the top are connected with first belt pulleys, the two first rotating shafts on the bottom are connected with two first belt pulleys, a first flat belt is wound between the upper and lower first belt pulleys, and a first flat belt is wound between the first belt pulleys on the left and right; and the semi-ring threading needle is wound among the guide wheels, and is connected with the wire guide wheel.
Preferably, the rotating assembly comprises two second mounting seats, the two second mounting seats are respectively connected to the two first mounting seats, the second mounting seats are connected with first bearing seats, the first bearing seats are rotatably connected with first rotating shafts, and the first rotating shafts are connected with driving rollers; the second rotating shaft is rotatably connected to the second mounting seat close to the rocker; the two bevel gears are respectively connected to the second rotating shaft and the tail end of the first rotating shaft close to the second rotating shaft, and are meshed with each other; the transmission shaft is connected between the second rotating shaft and one of the first rotating shafts; the second belt pulleys are arranged in two ways, the two second belt pulleys are respectively connected to the two first rotating shafts, and a second flat belt is wound between the two second belt pulleys.
Preferably, the semi-ring threading device further comprises two mounting frames which are arranged in two modes, the two mounting frames are connected to the tops of the two first mounting seats respectively, the two sides of each mounting frame are rotatably connected with a second rotating shaft, a cylindrical clamping rod is connected to the second rotating shaft, an elastic piece is connected between the cylindrical clamping rod and the mounting frame, a connecting rod is connected between the two cylindrical clamping rods close to the semi-ring threading needle, a connecting rod is hinged to the cylindrical clamping rod, and the two connecting rods on the same mounting frame are hinged to the connecting rod.
Preferably, the wire clamping device further comprises a slide rail which is connected to one side, far away from the first mounting seat, of the top of the U-shaped clamping seat, a slide block is connected in the slide rail in a sliding mode, a hook is connected to the slide block, and the hook can hook the wire; the two third bearing seats are respectively connected to two sides, close to the slide rail, of the top of the U-shaped clamping seat, the upper portion of each third bearing seat is rotatably connected with a third rotating shaft, a third belt pulley is connected to each third rotating shaft, a third flat belt is wound between the two third belt pulleys, and an elastic rope is connected between each third flat belt and the corresponding slide block; a pinion connected to a third rotating shaft adjacent to the rocker; and the large gear is connected to the rocker and is meshed with the small gear.
(3) Advantageous effects
1. The invention winds the conducting wire on the insulating tube by matching the winding device and the rotating device, thereby achieving the effect of manufacturing the inductance coil.
2. The invention can clamp the insulating tube through the cylindrical clamping plate, thereby avoiding the displacement of the insulating tube during winding.
3. The invention only needs to wind several circles on the insulating tube and then rotate the rocker when operating, the operation is simple, and the invention does not need to wind all the time by manpower, thus effectively saving manpower.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
FIG. 2 is a schematic view of a first partial body structure according to the present invention.
FIG. 3 is a schematic view of a second partial body structure according to the present invention.
Fig. 4 is a perspective view of a third embodiment of the present invention.
The labels in the figures are: 1-U-shaped clamping seat, 2-first mounting seat, 3-winding device, 31-mounting plate, 32-first rotating shaft, 33-guide wheel, 34-first belt pulley, 35-first flat belt, 36-semi-ring threading needle, 37-wire guiding wheel, 4-rotating device, 41-second mounting seat, 42-first bearing seat, 43-first rotating shaft, 44-driving roller, 45-second rotating shaft, 46-bevel gear, 47-driving shaft, 48-second belt pulley, 49-second flat belt, 5-second bearing seat, 6-rocker, 7-mounting seat, 8-second rotating shaft, 9-cylindrical clamping rod, 10-elastic part, 11-connecting rod, 12-connecting rod, 13-sliding rail, 14-sliding block, 15-hook, 16-third bearing seat, 17-third rotating shaft, 18-third belt pulley, 19-third flat belt, 20-elastic rope, 21-pinion and 22-bull gear.
Detailed Description
The invention is further described below with reference to the figures and examples.
Example 1
The utility model provides an inductance coils making devices, as shown in fig. 1-3, including U-shaped cassette 1, first mount pad 2, second bearing frame 5 and rocker 6, both sides all are connected with first mount pad 2 around the left of U-shaped cassette 1 top, 2 top right sides of the first mount pad of front side are connected with second bearing frame 5, second bearing frame 5 internal rotation formula is connected with rocker 6, still including winding device 3 and rotary device 4, be equipped with winding device 3 and rotary device 4 between the first mount pad 2 of both sides, winding device 3 and rotary device 4 transmission are connected, 6 rear ends of rocker are connected on winding device 3.
The winding device 3 comprises a mounting plate 31, a first rotating shaft 32 and a guide wheel 33, first belt pulley 34, first flat belt 35, semi-ring threading needle 36 and wire wheel 37, the U-shaped cassette 1 top left and right sides between the first mount pad 2 of both sides all is connected with mounting panel 31, the last rotation type of mounting panel 31 is connected with three first axis of rotation 32, the first axis of rotation 32 of the top of right side is connected with rocker 6, all be connected with first belt pulley 34 on two first axis of rotation 32 of top, all be connected with two first belt pulleys 34 on two first axis of rotation 32 of bottom, all be connected with leading wheel 33 on every first axis of rotation 32, it has first flat belt 35 to wind between two upper and lower first belt pulleys 34, it has first flat belt 35 also to wind between the first belt pulley 34 of two below about, around having semi-ring threading needle 36 between a plurality of leading wheels 33, be connected with wire wheel 37 on the threading needle 36.
The rotating assembly comprises a second mounting seat 41, a first bearing seat 42, a first rotating shaft 43, a transmission roller 44, a second rotating shaft 45, bevel gears 46, a transmission shaft 47, a second belt pulley 48 and a second flat belt 49, the inner side of the first mounting seat 2 is connected with the second mounting seat 41, the second mounting seat 41 is connected with the first bearing seat 42, the first bearing seat 42 is connected with the first rotating shaft 43 in a rotating mode, the first rotating shaft 43 is connected with the transmission roller 44, the right side of the rear second mounting seat 41 is connected with the second rotating shaft 45 in a rotating mode, the top end of the second rotating shaft 45 and the right end of the rear first rotating shaft 43 are both connected with the bevel gears 46, the two bevel gears 46 are mutually meshed, the transmission shaft 47 is connected between the second rotating shaft 45 and the first rotating shaft 32 at the lowest position on the right side, the left end of the first rotating shaft 43 is connected with the second belt pulley 48, and the second flat.
When an inductance coil needs to be manufactured, the device can be used, firstly, an insulation tube penetrates through a semi-ring needle 36 to be placed between two side transmission rollers 44, then, a conducting wire is wound on the insulation tube for a plurality of circles, then, the conducting wire is wound on a conducting wire wheel 37, then, a rocker 6 can be twisted to drive a first rotating shaft 32 connected with the rocker to rotate, the first rotating shaft 32 rotates to drive a plurality of guide wheels 33 to rotate together through a first belt pulley 34 and a first flat belt 35, the guide wheels 33 can drive the semi-ring needle 36 to rotate when rotating, the conducting wire can be wound on the insulation tube through the conducting wire wheel 37 when the semi-ring needle 36 rotates, the first rotating shaft 32 below the right side also drives a second rotating shaft 45 to rotate through a transmission shaft 47 when rotating, the second rotating shaft 45 rotates to drive a first rotating shaft 43 at the rear side to rotate through a bevel gear 46, the first rotating shaft 43 at the rear side rotates to drive the first rotating shafts 43 at two sides to rotate together through the second belt, first pivot 43 drives driving roller 44 when rotating and rotates, and driving roller 44 drives the insulating tube when rotating and rotates to the position that needs the wire winding on the adjustment insulating tube, so, just can make the inductance coils, the back that finishes of the preparation, stop to rotate rocker 6, again with the inductance coils of making take out can.
Example 2
On the basis of embodiment 1, as shown in fig. 3, the installation structure further comprises an installation frame 7, a second rotating shaft 8, a cylindrical clamping rod 9, an elastic member 10, a connecting rod 11 and a connecting rod 12, the installation frame 7 is connected to the top of the first installation seat 2, the second rotating shaft 8 is rotatably connected to two sides of the installation frame 7, the cylindrical clamping rod 9 is connected to the second rotating shaft 8, the elastic member 10 is connected between the cylindrical clamping rod 9 and the installation frame 7, the elastic member 10 is a torsion spring, the connecting rod 11 is connected between left side surfaces of the left side cylindrical clamping rods 9 on the front side and the rear side, the connecting rod 12 is hinged to the cylindrical clamping rod 9, and the two connecting rods 12 on the same installation frame 7 are.
When placing the insulating tube, can stimulate connecting rod 11 and remove left, connecting rod 11 removes left and drives cylindricality clamping rod 9 and remove left, elastic component 10 takes place to deform, at this moment can place the insulating tube, place the back that finishes, loosen connecting rod 11, cylindricality clamping rod 9 resets and cliies the insulating tube under elastic component 10's effect, because cylindricality clamping rod 9 is comparatively smooth, the insulating tube can also rotate, when the part around having the wire rotates to when pressing from both sides the contact of excellent 9 with the cylindricality clamping rod on the insulating tube, can promote the cylindricality clamping rod 9 swing of both sides slightly, so, just can avoid the insulating tube to take place the displacement when rotating.
Example 3
On the basis of the embodiment 2, as shown in fig. 4, the device further includes a slide rail 13, a slider 14, a hook 15, a third bearing block 16, a third rotating shaft 17, a third belt pulley 18, a third flat belt 19, an elastic rope 20, a pinion 21 and a bull gear 22, the slide rail 13 is connected to the right side of the top of the U-shaped clamping base 1, the slider 14 is connected to the slide rail 13 in a sliding manner, the slider 14 is connected to the hook 15, the hook 15 can hook a wire, the third bearing block 16 is connected to both the left and right sides of the top of the U-shaped clamping base 1 at the front side of the slide rail 13, the third rotating shaft 17 is rotatably connected to the upper portion of the third bearing block 16, the third belt pulley 18 is connected to the rear side of the third rotating shaft 17, the third flat belt 19 is wound between the two third belt pulleys 18, the elastic rope 20 is connected between the third flat belt 19 and, the large gear 22 meshes with the small gear 21.
The rocker 6 also drives the bull gear 22 to rotate when rotating, the bull gear 22 rotates to drive the pinion 21 to rotate, the pinion 21 rotates to drive the third rotating shaft 17 to rotate, the third rotating shaft 17 rotates to drive the third flat belt 19 to rotate through the third belt pulley 18, the third flat belt 19 can drive the elastic rope 20 to stretch when rotating, when the elastic rope 20 stretches to the limit, the elastic rope 20 continues to move to drive the sliding block 14 to move rightwards, the sliding block 14 drives the hook 15 to move together when moving, the hook 15 can catch the wire when moving, when the hook 15 catches the wire, the hook 15 continues to move rightwards to pull the wire to move together, when the rocker 6 stops rotating, the elastic rope 20 resets, at the moment, the hook 15 also loosens the wire, and therefore, the wire can be looser, and the semi-ring threading needle 36 is easier to wind.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, various changes, modifications and substitutions can be made without departing from the spirit of the present invention, and these are all within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (5)
1. An inductance coil manufacturing device is characterized by comprising: the device comprises a U-shaped clamping seat (1), wherein two sides of the top of the U-shaped clamping seat are respectively connected with a first mounting seat (2), a second bearing seat (5) is connected on the first mounting seat (2) on one side, and a rocker (6) is rotatably connected on the second bearing seat (5); the winding device (3) is arranged between the first mounting seats (2) on the two sides; the rotating device (4) is arranged between the first mounting seats (2) on the two sides, the winding device (3) is in transmission connection with the rotating device (4), and the tail end of the rocker (6) is connected to the winding device (3).
2. An inductor making apparatus according to claim 1, wherein the winding means (3) comprises: the two mounting plates (31) are arranged in two blocks, the two mounting plates (31) are respectively connected to two sides of the top of the U-shaped clamping seat (1) between the first mounting seats (2) on two sides, the mounting plates (31) are rotatably connected with three first rotating shafts (32), the first rotating shafts (32) close to the rocking rods (6) are connected with the rocking rods (6), each first rotating shaft (32) is connected with a guide wheel (33), the two uppermost first rotating shafts (32) are connected with first belt pulleys (34), the two lowermost first rotating shafts (32) are connected with two first belt pulleys (34), a first flat belt (35) is wound between the upper first belt pulley (34) and the lower first belt pulley (35), and a first flat belt (35) is wound between the first belt pulleys (34) on the left side and the right side; and a half-threading needle (36) wound between the plurality of guide wheels (33), the half-threading needle (36) being connected to a thread guide wheel (37).
3. The apparatus of claim 2, wherein the rotating assembly comprises: the two second installation bases (41) are arranged, the two second installation bases (41) are respectively connected to the two first installation bases (2), the second installation bases (41) are connected with first bearing seats (42), the first bearing seats (42) are connected with first rotating shafts (43) in a rotating mode, and the first rotating shafts (43) are connected with driving rollers (44); a second rotating shaft (45) which is rotatably connected to a second mounting seat (41) close to the rocker (6); the two bevel gears (46) are arranged, the two bevel gears (46) are respectively connected to the second rotating shaft (45) and the tail end of the first rotating shaft (43) close to the second rotating shaft (45), and the two bevel gears (46) are meshed with each other; a transmission shaft (47) connected between the second rotating shaft (45) and one of the first rotating shafts (32); the two second belt pulleys (48) are arranged, the two second belt pulleys (48) are respectively connected to the two first rotating shafts (43), and a second flat belt (49) is wound between the two second belt pulleys (48).
4. The apparatus of claim 3, further comprising: mounting bracket (7), it is two settings, two mounting brackets (7) are connected respectively at two first mount pad (2) tops, mounting bracket (7) both sides equal rotary type is connected with second axis of rotation (8), be connected with cylindricality clamping bar (9) on second axis of rotation (8), be connected with elastic component (10) between cylindricality clamping bar (9) and mounting bracket (7), be connected with connecting rod (11) between two cylindricality clamping bar (9) that are close to semi-ring threading needle (36), the articulated connecting rod (12) that is connected with on cylindricality clamping bar (9), two connecting rod (12) on same mounting bracket (7) are articulated to be connected.
5. The apparatus of claim 4, further comprising: the sliding rail (13) is connected to one side, far away from the first mounting seat (2), of the top of the U-shaped clamping seat (1), a sliding block (14) is connected to the sliding rail (13) in a sliding mode, a hook (15) is connected to the sliding block (14), and the hook (15) can hook a wire; the two third bearing seats (16) are respectively connected to two sides, close to the sliding rail (13), of the top of the U-shaped clamping seat (1), the upper portion of each third bearing seat (16) is rotatably connected with a third rotating shaft (17), a third belt pulley (18) is connected onto each third rotating shaft (17), a third flat belt (19) is wound between the two third belt pulleys (18), and an elastic rope (20) is connected between each third flat belt (19) and the corresponding sliding block (14); a pinion (21) connected to the third shaft (17) near the rocker (6); and the large gear (22) is connected to the rocker (6), and the large gear (22) is meshed with the small gear (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010602274.3A CN111785509B (en) | 2020-06-29 | 2020-06-29 | Inductance coil manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010602274.3A CN111785509B (en) | 2020-06-29 | 2020-06-29 | Inductance coil manufacturing device |
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| Publication Number | Publication Date |
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| CN111785509A true CN111785509A (en) | 2020-10-16 |
| CN111785509B CN111785509B (en) | 2021-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010602274.3A Active CN111785509B (en) | 2020-06-29 | 2020-06-29 | Inductance coil manufacturing device |
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| CN (1) | CN111785509B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116027246A (en) * | 2023-03-30 | 2023-04-28 | 国网湖北省电力有限公司武汉供电公司 | Multi-station voltage and current transformer testing device |
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| CN108257775A (en) * | 2017-10-12 | 2018-07-06 | 杨胜良 | Ring inductance fully automatic wire winding machine |
| CN207624543U (en) * | 2017-12-11 | 2018-07-17 | 山东中瑞电子股份有限公司 | Comprehensive ring inductance automatic coil winding machine |
| CN110931250A (en) * | 2019-12-17 | 2020-03-27 | 黄家伟 | Wire guiding device of annular winding machine convenient to adjust and repair |
| CN210467579U (en) * | 2019-11-07 | 2020-05-05 | 苏州巨迈科智能科技有限公司 | Novel inductance coil winding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2005158928A (en) * | 2003-11-25 | 2005-06-16 | Mitsubishi Electric Corp | Winding device of toroidal core |
| CN103093955A (en) * | 2013-01-05 | 2013-05-08 | 陈登儒 | Magnet ring winding machine |
| CN204242812U (en) * | 2014-12-23 | 2015-04-01 | 温州市桑德拉自动化科技有限公司 | The magnet ring detent mechanism of mutual inductor coil curling machine |
| CN106409498A (en) * | 2016-05-24 | 2017-02-15 | 顺德职业技术学院 | Inductor winding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116027246A (en) * | 2023-03-30 | 2023-04-28 | 国网湖北省电力有限公司武汉供电公司 | Multi-station voltage and current transformer testing device |
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| CN111785509B (en) | 2021-10-15 |
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Effective date of registration: 20210924 Address after: 411499 building 3, No. 9, Wenchang Road, Xiangxiang Economic Development Zone, Xiangtan City, Hunan Province Applicant after: Hunan Mingju Electronic Technology Co.,Ltd. Address before: 330001 room c402, building 8, East China International Industry Expo City, Qingyunpu District, Nanchang City, Jiangxi Province Applicant before: Zhu Xinming |
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