CN210824836U

CN210824836U - Wire-wound filter core winding device

Info

Publication number: CN210824836U
Application number: CN201921700168.8U
Authority: CN
Inventors: 马景昊
Original assignee: Suning Shuangfa Filter Material Co Ltd
Current assignee: Suning Shuangfa Filter Material Co Ltd
Priority date: 2019-10-11
Filing date: 2019-10-11
Publication date: 2020-06-23
Anticipated expiration: 2029-10-11

Abstract

The utility model relates to the technical field of wire-wound filter element processing equipment, in particular to a wire-wound filter element winding device which can automatically complete wire-wound filter elements and improve the convenience; including the spool support, the spool main shaft, the spool, the filter core support, the filter core axle bed, first bearing, the second bearing, the motor cabinet, including a motor, an end cap, a controller, and a cover plate, two sets of spool supports are installed respectively in both sides around spool support upper end, the spool cover is on spool main shaft circumference outer wall, the line is around adorning on spool circumference outer wall, first bearing and second bearing are installed respectively at two sets of filter core axle beds inboardly, filter core strip demountable installation is between first bearing and second bearing, singly organize the motor cabinet setting in the filter core axle bed outside, the lower extreme of motor cabinet is connected with the upper end of filter core support, the upper end of motor cabinet is connected with the lower extreme of motor, motor right-hand member output is connected with the speed reducer left end input, speed reducer.

Description

Wire-wound filter core winding device

Technical Field

The utility model relates to a wire-wound filter core processing equipment's technical field especially relates to a wire-wound filter core winding device.

Background

As is well known, a wire-wound filter core winding device is an auxiliary device for winding wires of wire-wound filter cores, and is widely used in the field of wire-wound filter core processing equipment; a winding machine is an apparatus for winding a linear object on a specific workpiece, and is classified into: a level wind machine, a ring winding machine, a flying winding machine and a three-dimensional winding machine. A flat winding machine: the wire winding machine is rotated by the spindle and is matched with three-dimensional passing space moving and positioning, so that the wire is arranged in a spiral line on the outer layer of a workpiece. Are commonly used to process most transformers, inductors and various types of coils. It is the most widely used winding machine at present. Annular coiling machine: the wire is wound on a hollow round, hollow square or other similar workpieces in a spiral line ring-shaped arrangement by the rotation of a main shaft (wire storage wheel) and the action of an auxiliary wheel. Flying fork winding machine: the side motor drives the fly fork to wind. The method is generally used for winding processing of the cross instrument coil and the rotor. A three-dimensional winding machine: winding machines are produced in order to adapt to the particular winding pattern of a particular product. The winding machine is generally used for winding processing of stators and special products; the existing winding device for the wire-wound filter element is found in use, and cannot realize full-automatic winding operation, so that the use convenience is poor.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a can accomplish the wire-wound filter core automatically, improve the wire-wound filter core winding device of convenience.

The utility model discloses a wire-wound filter core winding device, which comprises a wire shaft support, a wire shaft main shaft, a wire, a filter core support, a filter core shaft seat, a first bearing, a second bearing, a motor seat, a motor, a speed reducer and filter core strips, wherein two groups of wire shaft supports are respectively arranged at the front side and the rear side of the upper end of the wire shaft support, the two ends of the wire shaft main shaft can be rotatably arranged at the upper end of the wire shaft support, the wire shaft sleeve is sheathed on the circumferential outer wall of the wire shaft main shaft, the filter core support is arranged at the left side of the wire shaft support, the bottom surface of the filter core support and the bottom surface of the wire shaft support are on the same horizontal plane, two groups of filter core shaft seats are respectively arranged at the front side and the rear side of the upper end of the filter core support, the first bearing and, the single motor base is arranged outside the filter element shaft base, the lower end of the motor base is connected with the upper end of the filter element support, the upper end of the motor base is connected with the lower end of the motor, the output end of the right end of the motor is connected with the input end of the left end of the speed reducer, and the output end of the upper end of the speed reducer is connected with the input end of the first bearing.

The utility model discloses a wire-wound filter core winding device still includes reciprocating support, reciprocating motor, slider and reciprocal lead screw, and reciprocating support sets up in the middle of spool support and filter core support, and reciprocating support upper end the place ahead is provided with reciprocating motor, reciprocating motor output list and reciprocal lead screw connection, but slider slidable mounting is in the reciprocal lead screw circumference outside.

The utility model discloses a line is around filter core winding device still includes the stopper, and the stopper setting is terminal at reciprocal lead screw.

The utility model discloses a line is around filter core winding device still includes threading pulley shaft and threading pulley, and two sets of threading pulley shafts are installed respectively in slider upper end both sides, and two sets of threading pulleys are rotatable installation respectively on two sets of threading pulley shaft circumference outer walls, and leave the wire casing between two sets of threading pulleys.

The utility model discloses a line is around filter core winding device still includes crank fixing base, crank axle and crank, and the crank fixing base is installed in the filter core axle bed outside, and the crank fixing base is in the second bearing outside, and the crank axle is coaxial with the second bearing, and the rotatable setting of crank axle is inside the crank fixing base, and the crank is rotatable to be installed in the crank axle circumference outside, and the crank outside is provided with four group's handles.

The utility model discloses a line is around filter core winding device still includes draw-in groove and fixture block, and the draw-in groove setting is in the place of first bearing front end dress card filter core strip, and the fixture block setting is at the end of filter core strip.

The utility model discloses a line is around filter core winding device still includes roller shaft and gyro wheel, and two sets of roller shafts are installed inside the spool support, and the rotatable ring cover of two sets of gyro wheels is in the roller shaft circumference outside, and 1/4 of gyro wheel circumference outer wall exposes spool support upper end to spool main shaft and gyro wheel cooperation.

The utility model discloses a line is around filter core winding device still includes the balancing weight, and the balancing weight upper end is connected with the lower extreme of spool support, filter core support and reciprocating support.

Compared with the prior art, the beneficial effects of the utility model are that: with line head portion with the hand around taking in the filter element strip circumference outside and fixed, later starter motor, the motor output passes through the speed reducer transmission, drives first bearing rotation, and first bearing drives the filter element strip and is circular motion, then the line along with the filter element strip rotates and the winding on filter element strip circumference outer wall, the winding finish the back take off the filter element strip can, improve the convenience of use.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a rear view of the present invention;

FIG. 3 is a schematic view of the reciprocating device of the present invention;

fig. 4 is a schematic view of the slider structure of the present invention;

fig. 5 is a schematic structural view of the filter element locking device of the present invention;

FIG. 6 is a schematic view of the roller structure of the present invention;

in the drawings, the reference numbers: 1. a spool support; 2. a bobbin support; 3. a spool spindle; 4. a bobbin; 5. a wire; 6. a filter element holder; 7. a filter element shaft seat; 8. a first bearing; 9. a second bearing; 10. a motor base; 11. a motor; 12. a speed reducer; 13. a filter element strip; 14. a reciprocating support; 15. a reciprocating motor; 16. a slider; 17. a reciprocating screw; 18. a limiting block; 19. a threading pulley shaft; 20. a threading pulley; 21. a crank fixing seat; 22. a crank shaft; 23. a crank; 24. a card slot; 25. a clamping block; 26. a roller shaft; 27. a roller; 28. and a balancing weight.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

As shown in fig. 1 to 6, the utility model relates to a wire-wound filter core winding device, which comprises a bobbin bracket 1, a bobbin support 2, a bobbin spindle 3, a bobbin 4, a wire 5, a filter core bracket 6, a filter core shaft seat 7, a first bearing 8, a second bearing 9, a motor seat 10, a motor 11, a speed reducer 12 and a filter core strip 13, wherein two groups of bobbin supports 2 are respectively arranged at the front side and the rear side of the upper end of the bobbin bracket 1, two ends of the bobbin spindle 3 can be rotatably placed at the upper end of the bobbin support 2, the bobbin 4 is sleeved on the circumferential outer wall of the bobbin spindle 3, the wire 5 is wound on the circumferential outer wall of the bobbin 4, the filter core bracket 6 is arranged at the left side of the bobbin support 1, the bottom surface of the filter core bracket 6 and the bottom surface of the bobbin bracket 1 are on the same horizontal plane, two groups of filter core shaft seats 7 are respectively arranged at the front side, the axes of the first bearing 8 and the second bearing 9 are opposite, the filter element strip 13 is detachably mounted between the first bearing 8 and the second bearing 9, the single-group motor base 10 is arranged outside the filter element shaft base 7, the lower end of the motor base 10 is connected with the upper end of the filter element support 6, the upper end of the motor base 10 is connected with the lower end of the motor 11, the output end of the right end of the motor 11 is connected with the input end of the left end of the speed reducer 12, and the output end of the upper end of the speed reducer 12 is connected with the input end of the; with 5 heads of line around taking in the 13 circumference outsides of filter element strip and fixed, later starter motor 11, the transmission of motor 11 output through speed reducer 12 drives first bearing 8 rotatory, and first bearing 8 drives filter element strip 13 and is circular motion, then line 5 along with filter element strip 13 rotates and twines on 13 circumference outer walls of filter element strip, the winding finishes the back take off filter element strip 13 can, improvement convenience of use.

The utility model discloses a wire-wound filter core winding device, still include reciprocating support 14, reciprocating motor 15, slider 16 and reciprocal lead screw 17, reciprocating support 14 sets up in the middle of spool support 1 and filter core support 6, reciprocating motor 15 is provided in the front of the upper end of reciprocating support 14, reciprocating motor 15 output list is connected with reciprocal lead screw 17, slider 16 slidable mounting is outside reciprocating lead screw 17 circumference; the reciprocating motor 15 is started, the reciprocating motor 15 drives the sliding block 16 to reciprocate left and right on the reciprocating screw 17, and meanwhile the sliding block 16 clamps the wires 5 to reciprocate, so that the wires 5 wound on the filter element strips 13 can be uniformly wound along a spiral path, and the use stability is improved.

The utility model discloses a wire-wound filter core winding device, which also comprises a limiting block 18, wherein the limiting block 18 is arranged at the tail end of a reciprocating screw 17; through setting up stopper 18, make slider 16 move on reciprocating screw 17 and do not drop, improve stability.

The utility model discloses a wire-wound filter core winding device, still include threading pulley shaft 19 and threading pulley 20, two sets of threading pulley shafts 19 are installed respectively in 16 upper end both sides of slider, two sets of threading pulley 20 are rotatable respectively and are installed on two sets of threading pulley shaft 19 circumference outer walls, and leave the wire casing between two sets of threading pulley 20; through setting up threading pulley shaft 19 and threading pulley 20, can block the lines and do reciprocating motion along with filter core support 6 on filter core support 6, and can smoothly slide through slider 16 through the rotation of threading pulley shaft 19, improve stability.

The utility model discloses a wire-wound filter core winding device, still include crank fixing base 21, crank axle 22 and crank 23, crank fixing base 21 installs in the 7 outsides of filter core axle bed, and crank fixing base 21 is in the 9 outsides of second bearing, crank axle 22 is coaxial with second bearing 9, and crank axle 22 is rotatable to be set up in crank fixing base 21, crank 23 is rotatable to be installed in crank axle 22 circumference outsides, the crank 23 outside is provided with four groups of handles; when winding line 5 outside the circumference of filter element strip 13 manually, the accessible is twisted wrong crank 23 and is made filter element strip 13 rotatory, and then conveniently takes line 5 toward filter element strip 13, improves the convenience.

The utility model discloses a wire-wound filter element winding device, which also comprises a clamping groove 24 and a clamping block 25, wherein the clamping groove 24 is arranged at the front end of the first bearing 8 where the filter element strip 13 is clamped, and the clamping block 25 is arranged at the end head of the filter element strip 13; through the cooperation of the clamping groove 24 and the clamping block 25, the filter element strip 13 can stably rotate along with the first bearing 8 without tripping, and the stability is improved.

The utility model discloses a wire-wound filter core winding device, still include gyro wheel axle 26 and gyro wheel 27, two sets of gyro wheel axles 26 are installed inside spool support 2, two sets of gyro wheels 27 rotatable ring cover are outside the roller axle 26 circumference, and 1/4 of gyro wheel 27 circumference outer wall exposes in spool support 2 upper end, and spool main shaft 3 cooperates with gyro wheel 27; through the cooperation of spool main shaft 3 and gyro wheel 27, the cooperation between the gyro wheel can reduce spool 4 pivoted resistance, and then makes the tension that line 5 bore reduce, makes the cracked risk of line 5 reduce, improves stability.

The utility model discloses a wire-wound filter core winding device, which also comprises a balancing weight 28, wherein the upper end of the balancing weight 28 is connected with the lower ends of a bobbin bracket 1, a filter core bracket 6 and a reciprocating bracket 14; through setting up balancing weight 28, keep equipment not rocking, improve stability.

The utility model discloses a line is around filter core winding device, it is at the during operation, at first with the line head portion around taking in the filter core strip circumference outside and fixed through rotating the crank, later starter motor, the motor output passes through the speed reducer transmission, it is rotatory to drive first bearing, first bearing drives the filter core strip and is circular motion, then the line rotates along with the filter core strip and twines on filter core strip circumference outer wall, later start reciprocating motor, reciprocating motor orders about the slider reciprocating motion about being on reciprocating screw, reciprocating motion is to threading pulley shaft clamp area line simultaneously, make winding line can be even twine along spiral path on the filter core strip, then the stopper makes the slider not drop in reciprocating screw up motion, it can to take off the filter core strip after the winding finishes.

The utility model discloses a wire-wound filter core winding device, its mounting means, connected mode or set up the mode and be common mechanical type, as long as can reach all can implement of its beneficial effect.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims

1. A wire-wound filter element winding device is characterized by comprising a wire shaft support (1), a wire shaft support (2), a wire shaft main shaft (3), a wire shaft (4), a wire (5), a filter element support (6), a filter element shaft seat (7), a first bearing (8), a second bearing (9), a motor seat (10), a motor (11), a speed reducer (12) and filter element strips (13), wherein the two groups of wire shaft supports (2) are respectively arranged on the front side and the rear side of the upper end of the wire shaft support (1), the two ends of the wire shaft main shaft (3) can be rotatably placed on the upper end of the wire shaft support (2), the wire shaft (4) is sleeved on the circumferential outer wall of the wire shaft main shaft (3), the wire (5) is wound on the circumferential outer wall of the wire shaft (4), the filter element support (6) is arranged on the left side of the wire shaft support (1), and the bottom surface of the filter element support, two sets of filter core axle beds (7) are installed respectively in both sides around filter core support (6) upper end, install respectively at two sets of filter core axle beds (7) inboardly first bearing (8) and second bearing (9), and first bearing (8) are relative with second bearing (9) axle center, filter core strip (13) demountable installation is between first bearing (8) and second bearing (9), singly organize motor cabinet (10) to set up in the filter core axle bed (7) outside, the lower extreme of motor cabinet (10) is connected with the upper end of filter core support (6), the upper end of motor cabinet (10) is connected with the lower extreme of motor (11), motor (11) right-hand member output is connected with speed reducer (12) left end input, speed reducer (12) upper end output is connected with first bearing (8) input.

2. A wire-wound filter core winding device according to claim 1, further comprising a reciprocating bracket (14), a reciprocating motor (15), a sliding block (16) and a reciprocating screw (17), wherein the reciprocating bracket (14) is arranged between the bobbin bracket (1) and the filter core bracket (6), the reciprocating motor (15) is arranged in front of the upper end of the reciprocating bracket (14), the output end of the reciprocating motor (15) is connected with the reciprocating screw (17), and the sliding block (16) is slidably arranged outside the circumference of the reciprocating screw (17).

3. A wire wound filter winder as claimed in claim 2, further including a stop (18), the stop (18) being provided at the end of the reciprocating lead screw (17).

4. A wire-wound filter core winder according to claim 3, further comprising two threading pulley shafts (19) and two threading pulleys (20), wherein the two threading pulley shafts (19) are respectively installed on both sides of the upper end of the sliding block (16), the two threading pulleys (20) are respectively rotatably installed on the outer circumferential wall of the two threading pulley shafts (19), and a wire passing groove is left between the two threading pulleys (20).

5. A wire-wound filter core winding device according to claim 4, characterized by further comprising a crank fixing seat (21), a crank shaft (22) and a crank (23), wherein the crank fixing seat (21) is installed outside the filter core shaft seat (7), the crank fixing seat (21) is installed outside the second bearing (9), the crank shaft (22) and the second bearing (9) are coaxial, the crank shaft (22) is rotatably arranged inside the crank fixing seat (21), the crank (23) is rotatably installed outside the circumference of the crank shaft (22), and four sets of handles are arranged outside the crank (23).

6. A wire wound filter cartridge winding device according to claim 5, further comprising a clamping groove (24) and a clamping block (25), wherein the clamping groove (24) is arranged at the front end of the first bearing (8) for clamping the filter cartridge strip (13), and the clamping block (25) is arranged at the end of the filter cartridge strip (13).

7. A wire wound filter winder according to claim 6, further comprising roller shafts (26) and rollers (27), two sets of roller shafts (26) being mounted inside the bobbin base (2), two sets of rollers (27) being rotatably mounted around the outside of the circumference of the roller shafts (26), and 1/4 of the outer circumferential wall of the rollers (27) being exposed at the upper end of the bobbin base (2), and the bobbin spindle (3) being engaged with the rollers (27).

8. A wire wound filter cartridge winder as claimed in claim 7 further including a weight (28), the upper end of the weight (28) being connected to the lower ends of the spool support (1), the filter cartridge support (6) and the reciprocating support (14).