CN104762203A - Small-sized intelligent fermentation system - Google Patents
Small-sized intelligent fermentation system Download PDFInfo
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- CN104762203A CN104762203A CN201510104357.9A CN201510104357A CN104762203A CN 104762203 A CN104762203 A CN 104762203A CN 201510104357 A CN201510104357 A CN 201510104357A CN 104762203 A CN104762203 A CN 104762203A
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Abstract
The invention belongs to the field of foods and particularly provides a small-sized intelligent fermentation system comprising: a frame, a water treatment sub system, an auto-fermentation sub system and an auto-product storage sub system. By means of reasonable arrangement of the fermentation system, auto-fermentation and a remote control system, the fermentation system is small-sized so that the fermentation system can be used in a community or other similar public fields.
Description
Technical field
The invention belongs to fermentation arts, in particular to a kind of miniaturized intelligent fermentation system, one is applicable to living community or other public places especially, can directly utilize the intelligent fermentation system obtaining fermentable product for human consumer.
Background technology
Traditional fermentable product, as probiotic bacterium, Yoghourt, beer etc., is all well rear filling in plant produced, and then enters sales field by multiple link, bought by human consumer to sales field.
In prior art, at least there are the following problems: first, drinks the time that needs are longer from products production to human consumer, although the leavened prods such as beer are qualified, become stale; Its viable bacteria quick death of probiotic bacterium series products, number of viable reduces rapidly, and its quality significantly declines; And yogurt type products easily occurs polluting the quality that also have impact on product in transport process.Secondly, from plant produced to human consumer, use the packing material needing flood tide, producing these packing materials all needs to consume the huge energy, causes a large amount of discharge and environmental pollution; Further, no matter be glass material, metal material, or the empty bottle of plastic material all will continue contaminate environment.In addition, because the link of centre is too much from factory to human consumer, add the cost of packaging, transport, its product cost also significantly rises, and human consumer has to pay a privilege.
But fermentable products production has comparatively complicated requirement to production technique, in prior art and have no can miniaturization simultaneously can produce the intelligent fermentation system of multiple product.
Summary of the invention
The present invention proposes based on the demand of the prior art just, and the technical problem to be solved in the present invention is, provides a kind of miniaturized intelligent fermentation system, to alleviate because of the device space to the use restriction that fermentation system brings.
In order to solve the problem, provide a kind of miniaturized intelligent fermentation system according to an aspect of the present invention, comprise framework, treatment subsystem, automatically fermentation subsystem, automatic production storage subsystem; Described framework comprises bottom, middle layer and top layer, and described framework is for carrying other component of described miniaturized intelligent fermentation system;
Described treatment subsystem is connected with water source, the water of purified water source supply; Described automatic fermentation subsystem, comprises fermentor tank, reinforced module, yeasting control module and information acquisition transport module; Described fermentor tank is arranged on the middle layer of described chassis body; Described reinforced module comprises feed pot and automatic feeding device; The material of described feed pot storage for fermenting, described feed pot is communicated with described fermentor tank, to supply fermentation materials by described automatic feeding device in described fermentor tank; Described yeasting control module comprises sensor, yeasting setting device and controller, yeasting parameter in fermentor tank described in described sensor measurement, described controller is connected with described sensor and receives the parameter that described sensor sends, and described yeasting setting device carries out corresponding yeasting adjustment by the control of described controller; Described information acquisition transport module gathers the information of described automatic fermentation subsystem and sends it to outside described miniaturized intelligent fermentation system, and reception is transferred to described controller from remote control information; Described automatic production storage subsystem, is arranged in the cabin formed between described chassis body bottom and middle layer, is communicated with described fermentor tank, the product after storage has fermented.
The present invention improves the space hold efficiency of fermentation system by the space structure and subsystems position on said frame rationally arranging framework, each yeasting regulon simultaneously by automatically controlling controls the environment of fermentation, and the work of Controlling System is carried out based on remote monitoring, thus solving fermentation system of the prior art takes up room comparatively large, is difficult to the problem directly used by human consumer.The functions such as this system is integrated with again Water warfare simultaneously, hot water provides, intelligence is sold are that the use of human consumer provides more facility.
Accompanying drawing explanation
Fig. 1 intelligence fermentation system one-piece construction schematic diagram;
Fig. 2 intelligence fermentation system principle of work schematic diagram;
Fig. 3 intelligence fermentation system middle layer vertical view;
Fig. 4 intelligence fermentation system bottom upward view.
Embodiment
For the ease of understanding the present invention; below in conjunction with accompanying drawing, specifically embodiment of the present invention is conducted further description; but, it should be noted that this embodiment is only the citing to optimal technical scheme of the present invention, can not limiting the scope of the invention be interpreted as.
Miniaturized intelligent fermentation system in the embodiment of the present invention comprises: framework 1, automatic water treatment system, automatically fermentation system, automatic air sterilisation system, automatic production storage system, intelligent selling system, multi-media extension system, wireless remote management system, solar energy utilization system.Its principle of work as shown in Figure 2.
Framework
As shown in Figure 1, the framework in the embodiment of the present invention is preferably formed to the chassis body 1 of three layers, and described chassis body three layers of framework comprise bottom 2, middle layer 3 and top layer 4.Described framework is for carrying other component of the intelligent fermentation system of the embodiment of the present invention.So that effectively utilize space by the reasonable Arrangement of each system on framework and framework thus realize the intellectuality of fermentation system.The limited space of miniaturization fermentation system can be effectively utilized by the structures of above-mentioned three layers, thus provide the foundation for intelligent fermentation system miniaturization.
Further preferably, described frame shape becomes room shape structure, the border seal of described room shape structure, the lagging material that the outer face wall working strength of room shape structure is high, to reduce heat exchange coefficient.The inside of room shape structure is divided into Lower Hold and intermediate bin by the middle layer of described framework.The facade wall of described room shape structure is a high-strength plate, and the automatic vending window of intelligent selling system, the display screen of top installation multi-media extension system are installed in below.As preferably, front coping can install a sunshade 5, facilitates human consumer to use native system when high light or rainy day.
Further, side and the top board of described room shape structure can comprise the portable plate 6 that can be removed, to meet needs when equipment is large-scale to be safeguarded.The back side of room shape structure intermediate bin is offered one and for the door of serviceman's turnover, and arranging behind the door described in intermediate bin between a buffering, for mounting electrical dispatch control system, and can be separated with board house, wears miscellaneous bacteria air and directly enter in room outside preventing.
Closer, described middle layer is arranged a portable plate communicated with Lower Hold, convenient for maintaining personnel enter Lower Hold by intermediate bin and carry out maintenance of the equipment.
Described top layer 4 is provided with the solar water heater of solar energy utilization system and solar panel and lightning rod, to play power supply and lightning-arrest effect.
As preferably, the base plate of described bottom and ground keep certain distance, with avoid the temperature and humidity on ground have impact on intelligent fermentation system Working environment, in addition, the conveniently movement of system, also can arrange multiple universal caster wheel 11 at bottom.
Automatic water treatment system
As shown in Figure 4, automatic water treatment system 12 is arranged at the side of bottom.Described automatic water treatment system is used for the water of purifying treatment by water source supply, for fermenting or using directly to human consumer.Treatment system of purifying waste water can adopt technical scheme of purifying waste water of the prior art, and according to the difference of each community source quality from the beginning, can select different filter cores and processing mode, to realize the target of water treatment system.A kind of preferred technical scheme comprises, described water purification system it comprise tap water and enter pipe, filtration, two-pass reverse osmosis structure and week-base water water tank, week-base water water tank is connected with the cleaning showers/priming apparatus of automatic fermentation system with intelligent selling system with pump respectively by stainless steel pipes.Can ensure that water can be fed to fermentation system or for human consumer directly by the abundant purification of water simultaneously comparatively easily in this way.
Automatic fermentation system
As shown in Figure 1, automatic fermentation system is arranged at middle layer, comprises fermentor tank 7, feed pot 8 and automatic feeding device.Multiple Nutrious fermented bag or bacterial classification or seasoning bag or soda acid bag be housed feed pot, be arranged at automatic feeding system between fermentor tank and feed pot, fermentor tank is preferably set to multiple, and described fermentor tank is formed on described middle layer 3, becomes to place up and down.Because the size of fermentor tank is usually comparatively large, thus this setup can effectively utilize the height of framework, thus reduces the space that described fermentation system takies; And the product of enough kinds and output can be provided to obtain for human consumer by the setting of multiple fermentor tank.Fermentor tank skin uses food grade stainless steel, and proving room inwall uses food grade polishing stainless steel, in order to cleaning and decreasing pollution.Use lagging material between fermenter base, fermentor tank outer wall, to reduce heat exchange coefficient, control leavening temperature, stablize fermented quality.Fermentor tank top is the cover of opposing seal type, and cover just can be opened when fermentor tank keeps in repair, in daily production process, be in sealed state.
The top of described fermentor tank is provided with charging opening, described automatic feeding device can with described charging opening automatic butt, and by through identifying that the Nutrious fermented bag after checking or bacterial classification or seasoning bag or soda acid bag automatic transport are to charging opening, to be fed complete after empty nutrient pack or empty seeding tank or air-conditioning taste bag or empty soda acid bag are returned to feed pot.The top of fermentor tank is also provided with self-poking arrangement, for stirring the material in fermentor tank.
Each fermentor tank comprises cleaning showers/priming apparatus, self-poking arrangement, automatically pH value setting device, automatic disinfection device, automatic identification equipment and information acquisition transmitting device.
Described cleaning showers/priming apparatus, communicated with the week-base water water tank of automatic water treatment system by stainless steel pipes and pump, comprise and be arranged at multiple shower nozzle in fermentor tank and liquid level sensor, controller controls the time of cleaning showers and controls the opening and closing of shower nozzle according to the input value of liquid level sensor.The bottom of fermentor tank is provided with a valve, for being inputed in the hutch of automatic production storage system by the product fermented.The bottom of fermentor tank is also provided with one for the valve by the discharge of cleaning waste liquid.
Described self-poking arrangement is separately positioned on fermentor tank described in each, preferably, the agitator motor of described self-poking arrangement is arranged on fermentor tank top, the work of controller agitator motor according to time controling and stopping, by the automatic stirring of described whipping appts to improve ferment effect.
Described automatic pH value setting device, comprise the pH sensor of the pH value change for monitoring fermented liquid be arranged in fermentor tank, the controller be connected with pH sensor and the Mgs be connected with controller, controller controls Mgs according to the input value of pH sensor to carry out automatical dosing or adds alkali.
Yeasting temperature-control device is included in around the oil groove arranged outside fermentor tank, controls and carried out disinfection and temperature control to substratum in fermentor tank by the mode that heats the oil in described oil groove based on temperature.Such as, when carrying out disinfection, substratum in fermentor tank being heated to 100 DEG C, maintaining design temperature on request to certain hour, then entering cooling state.Described yeasting temperature-control device is connected to control acid extraction with described control unit.
Automatic identification equipment comprises and is arranged at Quick Response Code reading device in automatic feeding system and demo plant, its 2 D code information wrapped for reading Nutrious fermented bag or bacterial classification or seasoning bag or soda acid, and this 2 D code information is verified, avoid undesirable supplementary material to enter fermentor tank thus.Information in Quick Response Code is produced by AES, and the information on each part supplementary material is all not identical, cannot realize scale personation.
Information acquisition transmitting device for gathering the information of each sensor of automatic fermentation system, and by the information transmission that collects to remote control center, so that the current intelligence that equipment of grasping runs, processes produced problem in time, guarantees quality product.
Automatic fermentation sub-system of the present invention is run all at ambient pressure, guarantees the safety of the equipment in process of producing product to surrounding enviroment.Production environment opposing seal, guarantees that fermentative production link and external environment are isolated.
Automatic air sterilisation system
Gas sterilizing system mainly comprises: house indoor air clean unit 10, the sterilizing air unit entering fermentor tank, feed pot and delivery tunnel sterilizing air unit and filling room sterilizing air unit.Four parts are relatively independent.Fermentor tank is in sealed state, and also do not communicate with outside atmosphere when feeding in raw material or inoculate, the air entering fermentor tank must be aseptic.Filling room seals at ordinary times, buys filling room door when product is swiped the card automatically open human consumer.Disinfection of indoor air timing is carried out.
A kind of preferred technical scheme is that described automatic air sterilisation system comprises air cleaning unit, ozonizer and uviolizing sterilizing unit.Air cleaning unit for make indoor, feed pot and transport pipe, filling room purifying air degree reach more than 10000 grades, make the purifying air degree entering fermentor tank reach more than 100 grades, guarantee aseptic; Make inner formation malleation, the outside air with a large amount of miscellaneous bacteria can not enter indoor simultaneously.Ozonizer improves for making the ozone concn in feed pot and transport pipe, filling room air, and the miscellaneous bacteria quantity on air neutralizing device surface is declined further.Uviolizing sterilizing unit is at feed pot and delivery tunnel, filling room and indoor location high-intensity ultraviolet lamp, and switch is opened in timing, carries out sterilization to air, material and equipment surface.
Automatic production storage system
Automatic production storage system 9 is arranged at bottom, comprise multiple hutch for storing the product fermented, the quantity of hutch is corresponding with the quantity of fermentor tank, the top of each hutch is connected by the valve of stainless steel tube with the bottom of fermentor tank, and each hutch is also connected by the filling exit of stainless steel tube with intelligent selling system.
Hutch comprises inside and outside two-layer, and centre is thermal insulation layer, and outer employing food grade stainless material, internal layer adopts food grade polishing stainless steel material.Further, set temperature sensor, heating unit and cooling water circulation pipeline is gone back in each hutch.
Intelligence selling system
Intelligence selling system comprises automatic vending window, described in sell and window be provided with multiple filling exit of being connected with hutch respectively and multiple filling bucket automatic identification equipment.After filling bucket automatic identification equipment correctly identifies the IC-card on filling bucket, automatic vending window is opened automatically, and filling exit carries out filling to filling bucket, when after filling end, because IC-card leaves identified region, automatic vending window is closed automatically, guarantees the health in pouring process and safety.
Multi-media extension system
Multi-media extension system comprises the display screen being arranged at embodiment of the present invention system front, and it communicates with remote control center, for introducing equipment, the product of production, product function and release product monitoring data etc. to user.
Communication module
As shown in Figure 2, the fermentation system of the embodiment of the present invention also comprises communication module, the information of described fermentation system is sent to remote control unit by described communication module, and can accept the signal that remote control unit sends, thus controls the work of described fermentation system.Can to be simplified in prior art for the higher personnel requirement of fermentation system and space requirement in conjunction with Long-distance Control by the yeasting control device of automatization.Thus achieve miniaturization and the intellectuality of whole fermentation system, can use in the occasion of the limited spaces such as community.
Buildings temperature controlling system
Described buildings temperature controlling system controls the envrionment temperature in the building space of described framing member, and the temperature-stable in described buildings is being beneficial to the level of fermentation, thus ensures the environment of production.
Solar energy utilization system
Solar energy utilization system 10 comprises the solar water heater and multiple solar panel that are arranged at top layer and the invertor and the store battery that are installed on bottom.The feed-water end of solar water heater is connected with the week-base water water tank of automatic water treatment system, water side is connected with fermentor tank.Solar panel is connected with invertor by the controller of electric wire and bottom, store battery.
Preferably, the base of solar water heater and solar panel can carry out angular adjustment, also guarantee with optimum orientation and the theta alignment sun.By solar energy utilization system, the consumption of system to fossil energy can be reduced, reduce products production cost simultaneously.But solar energy utilization system can also use the reliability increasing system power supply together with other power supply system.
Adopt intelligent fermentation system of the present invention that secondary cheese milk-acid bacteria and bifidus bacillus can be selected to ferment simultaneously, repeatedly verify through testing laboratory, product of the present invention can realize compound probiotic and ferment simultaneously, compared with the single probiotic beverage on existing market, compound probiotic ferment kind is more, and function is abundanter.Achieve the target that community produces, community sells simultaneously, greatly saved product stream and packing material to the consumption of the energy, increased substantially quality product, reduced product cost.
Although depict the present invention by embodiment, those of ordinary skill in the art know, without departing from the spirit and substance in the present invention, the present invention just can be made to have many changes and distortion, and scope of the present invention is limited to the appended claims.
Claims (10)
1. a miniaturized intelligent fermentation system, is characterized in that, comprises framework, automatically fermentation system, water treatment system, auto temperature controlled system, automatic air sterilisation system and automatic production storage system.
2. a miniaturized intelligent fermentation system, is characterized in that, comprises chassis body, treatment subsystem, automatically fermentation subsystem, automatic production storage subsystem;
Described chassis body comprises bottom, middle layer and top layer, and described framework is for carrying other component of described miniaturized intelligent fermentation system;
Described treatment subsystem is connected with water source, the water of purified water source supply;
Described automatic fermentation subsystem, comprises fermentor tank, reinforced module, yeasting control module and information acquisition transport module;
Described fermentor tank is arranged on the middle layer of described chassis body; Described reinforced module comprises feed pot and automatic feeding device, the material of described feed pot storage for fermenting, and described feed pot is communicated with described fermentor tank, to supply fermentation materials by described automatic feeding device in described fermentor tank; Described yeasting control module comprises sensor, yeasting setting device and controller, yeasting parameter in fermentor tank described in described sensor measurement, described controller is connected with described sensor and receives the parameter that described sensor sends, and described yeasting setting device carries out corresponding yeasting adjustment by the control of described controller; Described information acquisition transport module gathers the information of described automatic fermentation subsystem and sends it to outside described miniaturized intelligent fermentation system, and reception is transferred to described controller from remote control information;
Described automatic production storage subsystem, is arranged in the cabin formed between described chassis body bottom and middle layer, is communicated with described fermentor tank, the product after storage has fermented.
3. small intelligent fermentation system according to claim 2, it is characterized in that, described miniaturized intelligent fermentation system also comprises intelligent selling system, described intelligent selling system comprises automatic vending window, arrange filling exit in described automatic vending window, described filling exit is stored subsystem with described Water warfare subsystem and described automatic production and is communicated with.
4. miniaturized intelligent fermentation system according to claim 3, it is characterized in that, described miniaturized intelligent fermentation system also comprises air automatic disinfection subsystem, and described air automatic disinfection subsystem comprises air cleaning member, ultra-violet sterilization unit and ozonizer; Described air cleaning member is for purifying air in house; Described ultra-violet sterilization unit is arranged at inside, house, realizes by irradiation ultraviolet radiation the sterilization that house is inner and premise equipment is surperficial; Described ozonizer for improving the ozone concn in feed pot, transport pipe and filling regional air, to kill the bacterium in feed pot, transport pipe and filling room air.
5. miniaturized intelligent fermentation system according to claim 3, is characterized in that, described yeasting control module comprises self-poking arrangement; Described self-poking arrangement is separately positioned on fermentor tank described in each, and the agitator motor of described self-poking arrangement is arranged on fermentor tank top, the work of described control unit agitator motor according to time controling and stopping.
6. miniaturized intelligent fermentation system according to claim 3, it is characterized in that, described yeasting control module comprises cleaning showers/priming apparatus, described cleaning showers/priming apparatus is communicated with the week-base water water tank of automatic water treatment system by stainless steel pipes and pump, and described cleaning showers/priming apparatus comprises and is arranged at liquid level sensor in fermentor tank and shower nozzle.
7. miniaturized intelligent fermentation system according to claim 3, it is characterized in that, described yeasting control module comprises automatic pH value setting device, and described pH value setting device comprises the pH sensor of the pH value change for monitoring fermented liquid be arranged in fermentor tank, the controller be connected with pH sensor and the Mgs be connected with control unit.
8. miniaturized intelligent fermentation system according to claim 3, it is characterized in that, described yeasting control module comprises yeasting temperature-control device, described yeasting temperature-control device is included in around the oil groove arranged outside fermentor tank, controls to be heated to preset temperature to the oil in described oil groove control the sterilization of substratum in fermentor tank and leavening temperature with realization based on temperature; Described automatic disinfection device is connected to control acid extraction with described control unit.
9. the miniaturized intelligent fermentation system according to any one of claim 1-8, it is characterized in that, described miniaturized intelligent fermentation system also comprises Solar use subsystem, and described Solar use subsystem comprises the solar water heater being arranged at top layer, multiple solar panel and is installed on invertor and the store battery of bottom; The feed-water end of described solar water heater is connected for adding the water after thermal purification with the week-base water water tank of automatic water treatment system, water side is connected with fermentor tank.
10., according to the miniaturized intelligent fermentation system according to any one of claim 1-9, it is characterized in that,
Described automatic storage subsystem comprises hutch, and described hutch comprises internal layer, skin, is thermal insulation layer in the middle of described internal layer and skin; Temperature sensor, heating unit and cooling water circulation pipe is also provided with in each hutch.
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| CN201510104357.9A CN104762203A (en) | 2015-03-10 | 2015-03-10 | Small-sized intelligent fermentation system |
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| CN201510104357.9A CN104762203A (en) | 2015-03-10 | 2015-03-10 | Small-sized intelligent fermentation system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109726236A (en) * | 2018-12-04 | 2019-05-07 | 江苏光腾光学有限公司 | A kind of method of charging basket charging |
| CN112998245A (en) * | 2021-01-17 | 2021-06-22 | 贵州大学 | Sour and hot mushroom chili sauce fermented by lactobacillus paracasei and preparation method thereof |
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| CN2793094Y (en) * | 2005-06-10 | 2006-07-05 | 山东中德设备有限公司 | Small intelligent beer system with PLC control |
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