CN104759799B - Engineering cargo floor general assembly and welding method - Google Patents

Engineering cargo floor general assembly and welding method Download PDF

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Publication number
CN104759799B
CN104759799B CN201510213963.4A CN201510213963A CN104759799B CN 104759799 B CN104759799 B CN 104759799B CN 201510213963 A CN201510213963 A CN 201510213963A CN 104759799 B CN104759799 B CN 104759799B
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China
Prior art keywords
welding
reinforcement
longeron
cargo floor
general assembly
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CN104759799A (en
Inventor
李建
马成双
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Sinotruk Chengdu Wangpai Commercial Vehicle Co Ltd
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Sinotruk Chengdu Wangpai Commercial Vehicle Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a kind of engineering cargo floor general assembly and welding method, described method comprises the following steps: the first step, combines frame;Second step, lays longeron;3rd step, arranges reinforcement;4th step, places base plate;5th step, installs adnexa.The present invention, by changing the conventional assemble sequence of cargo floor assembly, reaches space for the creativity, improves welding operation environment, and then improves the purpose of welding quality.The present invention proposes more efficiently welding technique, further ensures the intensity of welding, effectively prevents the concentration of local of welded stress, reduces welding deformation itself, improves overall non-deformability.

Description

Engineering cargo floor general assembly and welding method
Technical field
The present invention relates to engineering cargo vehicle and manufacture field, be specifically related to a kind of engineering cargo floor general assembly and welding method.
Background technology
Engineering cargo vehicle cargo floor assembly is made up of frame, base plate, longeron, reinforcement and adnexa four major part.At present, assembling and the welding method of general engineering cargo vehicle cargo floor assembly be: combination frame → placements base plate → lay longeron → layouts reinforcement → pad site welds → routine integral solder → installation adnexa.The processing method of above-mentioned assembling and welding, welding quality not easily ensures, reliability of technology is poor, yielding.And blocking because of base plate during integral solder, make welding narrow space, easily cause weld defect, especially the connecting portion of reinforcement with frame and longeron cannot be implemented two-sided welding, affect weld strength, cracking thus lifting Strength Failure in operation process at cargo floor, a large amount of welded stress of side are assembled simultaneously so that overall non-deformability is poor.
Summary of the invention
Instant invention overcomes the deficiencies in the prior art, it is provided that engineering cargo floor general assembly and welding method, thus expecting to improve the reliability of cargo floor assembly processing technology, improve lifting load-bearing ability, technique, ensure that the structural strength of engineering cargo floor.
For solving above-mentioned technical problem, the present invention by the following technical solutions:
A kind of engineering cargo floor general assembly and welding method, described method comprises the following steps:
The first step, combines frame;
Second step, lays longeron;
3rd step, arranges reinforcement;
4th step, places base plate;
5th step, installs adnexa.
When further technical scheme is to lay longeron and arrange reinforcement, place gap according to the reserved base plate of base plate thickness.
When further technical scheme is combination frame, enforcement pad site solid welding is fixed.
When further technical scheme is to lay longeron, enforcement pad site solid welding is fixed;The solid welding of pad site is implemented fixed during described layout reinforcement.
Further technical scheme carries out integral solder according to following steps after being layout reinforcement:
A. implement longeron termination to weld with the pad position of bezel contact position;
B. implement reinforcement termination to weld with the pad position of longeron contact position;
C. implement reinforcement termination to weld with the pad position of bezel contact position.
Further technical scheme is step a is implement two terminations of each longeron to weld with the pad position of bezel contact position simultaneously.
Further technical scheme is step b is implement reinforcement termination to weld with the pad position of each longeron contact position simultaneously.
Further technical scheme is step c is implement reinforcement termination to weld with the pad position of two limit contact positions of frame simultaneously.
Further technical scheme carries out integral solder after being layout reinforcement is two-sided welding, and each welding sequence of described two-sided welding is identical.
Further technical scheme is placement base plate is fill in base plate by sectionally assembled or full slice system.
Compared with prior art, the invention has the beneficial effects as follows: the present invention, by changing the conventional assemble sequence of cargo floor assembly, reaches space for the creativity, improve welding operation environment, and then improve the purpose of welding quality.The present invention proposes more efficiently welding technique, further ensures the intensity of welding, effectively prevents the concentration of local of welded stress, reduces welding deformation itself, improves overall non-deformability.
Accompanying drawing explanation
Fig. 1 is the assemble sequence schematic diagram of one embodiment of the invention.
Fig. 2 is welding post sequential schematic in one embodiment of the invention.
Detailed description of the invention
All features disclosed in this specification, or the step in disclosed all methods or process, except mutually exclusive feature and/or step, all can combine by any way.
This specification (include any accessory claim, summary and accompanying drawing) disclosed in any feature, unless specifically stated otherwise, all can by other equivalences or there is the alternative features of similar purpose replaced.That is, unless specifically stated otherwise, each feature is an example in a series of equivalence or similar characteristics.
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in detail.
As shown in Figure 1 and Figure 2, according to one embodiment of present invention, the open a kind of engineering cargo floor general assembly of the present embodiment and welding method, the present embodiment is by changing the conventional assemble sequence of cargo floor assembly, reach space for the creativity, improve welding operation environment, and then improve the purpose of welding quality.Concrete, as it is shown in figure 1, the present embodiment engineering cargo floor general assembly and welding method are under assembled tool specification, lorry engineering cargo floor assembly puts into assembling, the first step successively by the order of 1~5, combines frame 1;Second step, lays longeron 2;3rd step, arranges reinforcement 3;4th step, places base plate 4;5th step, installs adnexa 5.
Wherein, it is preferred that the present embodiment places gap when laying longeron 2 and arranging reinforcement 3 according to the reserved base plate of base plate thickness.
At the first step, second step, it is fixed that the 3rd step three step implements the solid welding of pad site respectively.Concrete, when self-indulgent beam and layout reinforcement, place gap according to the reserved base plate of base plate thickness.The solid welding of pad site is implemented fixed during combination frame.The solid welding of pad site is implemented fixed when laying longeron;The solid welding of pad site is implemented fixed during described layout reinforcement.
Further preferred embodiment, as in figure 2 it is shown, in the present embodiment on jig, the assembly after 1,2,3 step combinations is implemented integral solder by a → b → c position order, wherein, aa, bb, cc position is double welds simultaneously.
Concrete, the present embodiment carries out integral solder according to following steps after arranging reinforcement:
A. implement longeron termination to weld with the pad position of bezel contact position;
B. implement reinforcement termination to weld with the pad position of longeron contact position;
C. implement reinforcement termination to weld with the pad position of bezel contact position.
Preferably, a and a position welding in Fig. 2, it is and implements two terminations of each longeron simultaneously and weld with the pad position of bezel contact position.When there being two longerons, two longeron terminations that the two ends of two longerons are had altogether are welded with corresponding bezel contact position simultaneously.
B and b position welding in Fig. 2, is enforcement reinforcement termination simultaneously and welds with the pad position of two face contact positions of a longeron with each longeron contact position and reinforcement termination.As having two longerons, the reinforcement termination contact site corresponding with the two sides of another longeron, corresponding contact site, reinforcement termination, the two sides of one of them longeron welds simultaneously.
C and c position welding in Fig. 2, is enforcement reinforcement termination simultaneously and welds with the pad position of two limit contact positions of frame.As seen from Figure 2, wherein the two limit of frame is two symmetrical limits, and it is parallel with longeron.
After one face of the assembly that frame, longeron and reinforcement are assembled into has been welded, overturn assembly, weld another side by abovementioned steps, mode, it is achieved the two-sided welding of reinforcement termination and frame and longeron.
As preferred embodiment, the present embodiment is when placing base plate, it is possible to adopts and sectionally assembled fills in base plate, it would however also be possible to employ full slice system fills in base, fills in base plate adjustment and all postpones, welds in the usual way.Adnexa installed by welding such as mud guard bearing, profile lamp socket, rope hook etc. on request again.Thus the reliability of cargo floor assembly processing technology can be improved, improve lifting load-bearing ability, technique, ensure that the structural strength of engineering cargo floor.
" embodiment ", " another embodiment ", " embodiment " spoken of in this manual, etc., refer to the specific features, structure or the feature that describe in conjunction with this embodiment and include at least one embodiment that the application generality describes.Multiple local appearance statement of the same race is not necessarily refer to same embodiment in the description.Furthermore, it is understood that when describing a specific features, structure or feature in conjunction with any one embodiment, what advocate is also fall within the scope of the present invention to realize this feature, structure or feature in conjunction with other embodiments.
Although reference be made herein to invention has been described for the multiple explanatory embodiment invented, but, it should be understood that those skilled in the art can be designed that a lot of other amendments and embodiment, these amendments and embodiment will drop within spirit disclosed in the present application and spirit.More specifically, in disclosure scope of the claims, it is possible to building block and/or layout to theme composite configuration carry out multiple modification and improvement.Except the modification that building block and/or layout are carried out and improvement, to those skilled in the art, other purposes also will be apparent from.

Claims (8)

1. an engineering cargo floor general assembly and welding method, it is characterised in that: described method comprises the following steps:
The first step, combines frame;
Second step, lays longeron;
3rd step, arranges reinforcement;
Integral solder is carried out according to following steps after described layout reinforcement:
A. implement longeron termination to weld with the pad position of bezel contact position;
B. implement reinforcement termination to weld with the pad position of longeron contact position;
C. implement reinforcement termination to weld with the pad position of bezel contact position;
Carrying out integral solder after described layout reinforcement is two-sided welding, and each welding sequence of described two-sided welding is identical;
4th step, places base plate;
5th step, installs adnexa.
2. engineering cargo floor general assembly according to claim 1 and welding method, it is characterised in that described lays longeron and when arranging reinforcement, place gap according to the reserved base plate of base plate thickness.
3. engineering cargo floor general assembly according to claim 1 and welding method, it is characterised in that implement the solid welding of pad site during described combination frame fixed.
4. engineering cargo floor general assembly according to claim 1 and welding method, it is characterised in that described enforcement pad site solid welding when laying longeron is determined;The solid welding of pad site is implemented fixed during described layout reinforcement.
5. engineering cargo floor general assembly according to claim 1 and welding method, it is characterised in that described step A implements two terminations of each longeron to weld with the pad position of bezel contact position simultaneously.
6. engineering cargo floor general assembly according to claim 1 and welding method, it is characterised in that described step B implements reinforcement termination to weld with the pad position of each longeron contact position simultaneously.
7. engineering cargo floor general assembly according to claim 1 and welding method, it is characterised in that described step C implements reinforcement termination to weld with the pad position of two limit contact positions of frame simultaneously.
8. engineering cargo floor general assembly according to claim 1 and welding method, it is characterised in that described placement base plate is to fill in base plate by sectionally assembled or full slice system.
CN201510213963.4A 2015-04-29 2015-04-29 Engineering cargo floor general assembly and welding method Active CN104759799B (en)

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Publication number Priority date Publication date Assignee Title
CN105345322B (en) * 2015-11-20 2017-03-08 辽宁忠旺特种车辆制造有限公司 Full carrying van side carriage plate welding procedure
CN107248556B (en) * 2017-06-30 2020-10-30 苏州凯富精密模具有限公司 Production process of battery box of electric vehicle
CN113828992B (en) * 2021-10-11 2023-04-14 安徽工程大学 Double-shaft-head tail type automatic welding positioner and workpiece welding method

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CN201672643U (en) * 2010-05-24 2010-12-15 刘玉岭 Combined non-cold-bridge sealing box
US20110298245A1 (en) * 2010-06-08 2011-12-08 Ford Global Technologies, Llc Reduced height pickup truck bed support and method of manufacturing
CN202279020U (en) * 2011-05-31 2012-06-20 三河市新宏昌专用车有限公司 Self-unloading vehicle container bottom plate structure

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