CN104739289A - Manufacturing method for bathroom cabinet and bathroom cabinet - Google Patents
Manufacturing method for bathroom cabinet and bathroom cabinet Download PDFInfo
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- CN104739289A CN104739289A CN201510119495.4A CN201510119495A CN104739289A CN 104739289 A CN104739289 A CN 104739289A CN 201510119495 A CN201510119495 A CN 201510119495A CN 104739289 A CN104739289 A CN 104739289A
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Abstract
The invention discloses a manufacturing method for a bathroom cabinet. The method comprises manufacturing steps for a ceramic hand washing basin and manufacturing steps for a cabinet body. The manufacturing steps for the ceramic basin comprise firstly, pouring slurry is prepared from a raw material; secondly, slip casting is carried out on the slurry by adopting a plaster mold; thirdly, a rough body obtained after demolding is carried out is subjected to fettling and cementing, and a green body is prepared; fourthly, the green body is sent into a gas fired shuttle kiln to be subjected to biscuiting, and an unglazed body is prepared; fifthly, glazing is carried out on the unglazed body, and a glazed body is prepared; sixthly, the glazed body is loaded into the shuttle kiln to be subjected to glaze firing; seventhly, after the glaze firing is completed, the glazed body is taken out of the kiln to be examined. The raw material comprises granite waste materials, marble waste materials and bathroom ceramic waste materials. The manufacturing method for the bathroom cabinet has the advantages that the prepared ceramic basin of the bathroom cabinet is firm in structure, bright and clean in surface and free of abnormal smells, the utilization requirements can be met, the raw material of the ceramic basin comprises the granite waste materials, the marble waste materials and the bathroom ceramic waste materials, the cost can be effectively saved, and the market competitiveness of this company is improved.
Description
Technical field
The present invention relates to sanitaryware field, specifically a kind of production method of bathroom cabinet and bathroom cabinet.
Background technology
Along with the development of society, room rate is more and more higher, the requirement of people to quality of the life is also more and more higher, usually in a line city, the value of a toilet all will more than 100,000, therefore people also more and more focus on the sanitaryware used in toilet, and the bathroom manufacturing enterprise as us must produce better sanitaryware.
Bathroom cabinet uses widely in toilet, and existing bathroom cabinet comprises pottery pot and cabinet, and pottery pot is positioned at above cabinet, and cabinet can make console mode, also can hang on the wall; Bathroom cabinet can be washed and dressed at ordinary times, can deposit various sanitaryware in cabinet, and outward appearance easily makes shape comparatively attractive in appearance, and therefore practicality is higher, is the main product of our company.
The bathroom cabinet of existing our company, its parts pottery pot is purchased substantially all from the market, procurement price is higher, and the pottery pot substandard products produced in process of production can not be recycled, the pottery pot that our company reclaims because of sales tactics (old for new service) can not reuse, and therefore our company needs the production method developing a kind of bathroom cabinet reduced costs.
Summary of the invention
The object of the invention is: the production method that a kind of bathroom cabinet reduced costs is provided.
The solution of the present invention is: a kind of production method of bathroom cabinet, comprise the production stage of ceramic wash basin and the production stage of cabinet, and the ceramic wash basin completed is placed on the step above cabinet, it is characterized in that: the production stage of described pottery pot is:
(1) raw material is made the step of casting slip;
(2) adopt gypsum mould grouting shaping in mud;
(3) repaired biscuit bonding is carried out to the base substrate after the demoulding, obtained blue or green base;
(4) blue or green base is sent into combustion gas shuttle kiln and carry out biscuiting, obtained biscuit;
(5) glazing is carried out to biscuit, obtained glazed body;
(6) glazed body is loaded glaze firing in shuttle kiln;
(7) kiln discharge inspection after glaze firing.
Wherein, granite waste material, marble wastes and bathroom shraff is included in described raw material.
Further improve as such scheme: the concrete steps of described step (1) are:
The step of mud A processed: granite waste material and marble wastes are put into pulverizer fragmentation, more obtained batch mixing A after dry ball I grinding, wherein, granite waste material weight is 2 times of marble wastes, pulverizer discharging-material size≤25mm; Dry ball I discharging-material size≤5mm; By the batch mixing A of 40 parts, the white sand of 12 parts, the feldspar of 5 parts, the clay of 10 parts, the kaolin of 46 parts, the talcum of 4 parts, the quartz mixing of 10 parts, levigate by dry ball II, cross 325 mesh standard sieves, add water after deironing stirring, obtain the mud A of moisture content 25 ~ 30%, it is 0.2% that described 325 mesh standard sieves tail over;
The step of mud B processed: by bathroom shraff, puts into pulverizer fragmentation, more obtained mixed material B after dry ball III grinding, wherein, and pulverizer discharging-material size≤30mm; Dry ball III discharging-material size≤4mm; The mixed material B of 50 parts, the white sand of 12 parts, the feldspar of 4 parts, the clay of 8 parts, the kaolin of 10 parts, the talcum of 1 part, the diatomite of 5 parts are put into wet ball mill in proportion, and the mixing and ball milling 8 ~ 12 hours of adding water, Task-size Controlling is that 250 mesh sieves tail over and are less than 0.2%, go out the rear deironing of mill, elimination excessive moisture in filter press, makes the mud B of moisture content 24 ~ 28%;
Obtained mud A is mixed in the ratio of 1:1 with mud B, after stirring, namely obtains described casting slip.
Further improve as such scheme: described step (2) comprises following measures: adopt gypsum mould grouting shaping, by 45 ~ 90 minutes size determination slip casting time of base substrate, base substrate thickness 5 ~ 10mm;
Described step (3) comprises following measures: carry out repaired biscuit bonding to the base substrate after the demoulding, and shaping moulded pottery not yet put in a kiln to bake is dried to 15% moisture, then carries out repaired biscuit bonding, obtained blue or green base;
Described step (4) comprises following measures: blue or green base is sent into combustion gas shuttle kiln and carries out biscuiting, obtained biscuit; Biscuiting temperature 1000 DEG C, firing time 5 hours;
Described step (5) comprises following measures: carry out glazing to biscuit, obtained glazed body; Glazing concentration is 50 Podbielniak degree;
Described step (6) comprises following measures: glazed body is loaded glaze firing in shuttle kiln, and firing time is 8-14 hour;
Drying stage: 20 ~ 800 DEG C, programming rate controls at 100 DEG C/h;
Oxidation stage: 800 ~ 1000 DEG C, programming rate controls at 80 DEG C/h;
Reduction phase: 1000 ~ 1330 DEG C, programming rate controls at 50 DEG C/h.
Further improve as such scheme: the glaze executed in described step (5) is antibacterial ceramic glaze, and antibacterial ceramic glaze is composed as follows by weight: SiO
250 parts, Al
2o
39 parts, CaO6 part, K
2o5 part, Na
2o1 part, ZnO1 part, Li
2o2 part, TiO
24 parts, V
2o
51 part, Ag
2o
31 part, by the i.e. obtained antibacterial ceramic glaze that stirs after above-mentioned component mixing.
Further improve as such scheme: the glaze executed in described step (5) is composed as follows by weight: feldspar 50 parts, 15 parts, quartz, 12 parts, calcite, Copper Ores 2 parts, 2 parts, talcum, 1 part, zinc oxide, 1 part, tin oxide, cupric oxide 0.1 part, kaolin 3 parts.
Bathroom cabinet designed by the present invention, obtained by said method.
The present invention's beneficial effect is compared with prior art: obtained bathroom cabinet pottery pot is firm in structure, any surface finish, free from extraneous odour, can meet instructions for use, includes granite waste material, marble wastes and bathroom shraff in described pottery pot raw material; Granite waste material, marble wastes reclaim from building field, bathroom shraff can adopt the substandard products produced in our company's production process, or collect from the market, or reclaim by Sales Channel and obtain, waste material can be effectively utilized like this to make new product, effectively can save cost, the saving of pottery pot cost obviously makes whole bathroom cabinet production cost lower, improves the market competitiveness of our company.
Detailed description of the invention
The present invention is further described by the following embodiment.
Embodiment 1:
The production method of the bathroom cabinet described by the present embodiment, comprises the production stage of ceramic wash basin and the production stage of cabinet, and the ceramic wash basin completed is placed on the step above cabinet, it is characterized in that: the production stage of described pottery pot is:
(1) raw material is made the step of casting slip;
(2) adopt gypsum mould grouting shaping in mud;
(3) repaired biscuit bonding is carried out to the base substrate after the demoulding, obtained blue or green base;
(4) blue or green base is sent into combustion gas shuttle kiln and carry out biscuiting, obtained biscuit;
(5) glazing is carried out to biscuit, obtained glazed body;
(6) glazed body is loaded glaze firing in shuttle kiln;
(7) kiln discharge inspection after glaze firing.
Wherein, include granite waste material, marble wastes and bathroom shraff in described raw material, to be the concrete steps of described step (1) be concrete scheme:
The step of mud A processed: granite waste material and marble wastes are put into pulverizer fragmentation, more obtained batch mixing A after dry ball I grinding, wherein, granite waste material weight is 2 times of marble wastes, pulverizer discharging-material size≤25mm; Dry ball I discharging-material size≤5mm; By the batch mixing A of 40 parts, the white sand of 12 parts, the feldspar of 5 parts, the clay of 10 parts, the kaolin of 46 parts, the talcum of 4 parts, the quartz mixing of 10 parts, levigate by dry ball II, cross 325 mesh standard sieves, add water after deironing stirring, obtain the mud A of moisture content 25 ~ 30%, it is 0.2% that described 325 mesh standard sieves tail over;
The step of mud B processed: by bathroom shraff, puts into pulverizer fragmentation, more obtained mixed material B after dry ball III grinding, wherein, and pulverizer discharging-material size≤30mm; Dry ball III discharging-material size≤4mm; The mixed material B of 50 parts, the white sand of 12 parts, the feldspar of 4 parts, the clay of 8 parts, the kaolin of 10 parts, the talcum of 1 part, the diatomite of 5 parts are put into wet ball mill in proportion, and the mixing and ball milling 8 ~ 12 hours of adding water, Task-size Controlling is that 250 mesh sieves tail over and are less than 0.2%, go out the rear deironing of mill, elimination excessive moisture in filter press, makes the mud B of moisture content 24 ~ 28%;
Obtained mud A is mixed in the ratio of 1:1 with mud B, after stirring, namely obtains described casting slip;
Described step (2) comprises following measures: adopt gypsum mould grouting shaping, by 45 ~ 90 minutes size determination slip casting time of base substrate, and base substrate thickness 5 ~ 10mm;
Described step (3) comprises following measures: carry out repaired biscuit bonding to the base substrate after the demoulding, and shaping moulded pottery not yet put in a kiln to bake is dried to 15% moisture, then carries out repaired biscuit bonding, obtained blue or green base;
Described step (4) comprises following measures: blue or green base is sent into combustion gas shuttle kiln and carries out biscuiting, obtained biscuit; Biscuiting temperature 1000 DEG C, firing time 5 hours;
Described step (5) comprises following measures: carry out glazing to biscuit, obtained glazed body; Glazing concentration is 50 Podbielniak degree;
Described step (6) comprises following measures: glazed body is loaded glaze firing in shuttle kiln, and firing time is 8-14 hour;
Drying stage: 20 ~ 800 DEG C, programming rate controls at 100 DEG C/h;
Oxidation stage: 800 ~ 1000 DEG C, programming rate controls at 80 DEG C/h;
Reduction phase: 1000 ~ 1330 DEG C, programming rate controls at 50 DEG C/h.
The advantage of the production method of the bathroom cabinet described by the present embodiment is: this method obtains pottery pot, firm in structure, rupture strength > 900Mpa, impact resistance: > 3.4KJ/m2, any surface finish, glossiness >=85%, free from extraneous odour, efficiently utilize waste material again, the low market value of cost is better.
Certain: step (2) can adopt prior art to (7), and Chinese pottery continues thousand, does not describe in detail at this; On the other hand, the production stage of cabinet also belongs to prior art, and our company generally adopts solid wood cabinet, processes voluntarily by our company, or directly purchases from Furniture Factory.
Comparative example 1
Our company is basin from the HY-A8065 platform that market (Alibaba's net) is purchased, size 550*440*180 millimeter, supplying unit Nanshan District, Shenzhen City Ying Jia bathroom business department, purchasing price 100 yuan, calculate by the profit of market sale professional etiquette 20%-30%, this middle basin production cost is at 70 to 80 yuan;
Our company is detected, this product performance: firm in structure, rupture strength > 900Mpa, impact resistance: > 3.2KJ/m2, any surface finish, glossiness >=85%, free from extraneous odour.
Utilize our company the production method of pottery pot researched and developed described in embodiment 1 obtain basin in identical platform, in its various aspects of performance and HY-A8065 platform, basin is suitable, but through our company's cost accounting, production cost is 55.7 yuan, be starkly lower than prior art, trace it to its cause, that our company efficiently utilizes waste material, reduce cost of material institute extremely, on the other hand, the method brings two benefits: 1, the pottery pot substandard products recoverable produced in process of production (originally needed to sell garbage disposal plant, need defrayment), this more saves entreprise cost, (this is saved the production cost produced and is not counted in above-mentioned 55.7 yuan), 2, bring great convenience to the displacement sales tactics of our company.
Embodiment 2:
The production method of the bathroom cabinet described by the present embodiment, it is substantially identical with embodiment 1, its difference in: the glaze executed in described step (5) is antibacterial ceramic glaze, namely adopts different glaze, and antibacterial ceramic glaze is composed as follows by weight: SiO
250 parts, Al
2o
39 parts, CaO6 part, K
2o5 part, Na
2o1 part, ZnO1 part, Li
2o2 part, TiO
24 parts, V
2o
51 part, Ag
2o
31 part, by the i.e. obtained antibacterial ceramic glaze that stirs after above-mentioned component mixing.Containing silver element in this antibacterial ceramic glaze, sterilizing ability is large, and result of use is good, and the market competitiveness is strong.
Embodiment 3:
The production method of the bathroom cabinet described by the present embodiment, it is substantially identical with embodiment 1, its difference in: the glaze executed in described step (5) is composed as follows by weight: feldspar 50 parts, 15 parts, quartz, 12 parts, calcite, Copper Ores 2 parts, 2 parts, talcum, 1 part, zinc oxide, 1 part, tin oxide, cupric oxide 0.1 part, kaolin 3 parts.Obtained pottery pot any surface finish, good looking appearance.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. a production method for bathroom cabinet, comprises the production stage of ceramic wash basin and the production stage of cabinet, and the ceramic wash basin completed is placed on the step above cabinet, it is characterized in that: the production stage of described pottery pot is:
(1) raw material is made the step of casting slip;
(2) adopt gypsum mould grouting shaping in mud;
(3) repaired biscuit bonding is carried out to the base substrate after the demoulding, obtained blue or green base;
(4) blue or green base is sent into combustion gas shuttle kiln and carry out biscuiting, obtained biscuit;
(5) glazing is carried out to biscuit, obtained glazed body;
(6) glazed body is loaded glaze firing in shuttle kiln;
(7) kiln discharge inspection after glaze firing;
Wherein, granite waste material, marble wastes and bathroom shraff is included in described raw material.
2. the production method of bathroom cabinet according to claim 1, is characterized in that: the concrete steps of described step (1) are:
The step of mud A processed: granite waste material and marble wastes are put into pulverizer fragmentation, more obtained batch mixing A after dry ball I grinding, wherein, granite waste material weight is 2 times of marble wastes, pulverizer discharging-material size≤25mm; Dry ball I discharging-material size≤5mm; By the batch mixing A of 40 parts, the white sand of 12 parts, the feldspar of 5 parts, the clay of 10 parts, the kaolin of 46 parts, the talcum of 4 parts, the quartz mixing of 10 parts, levigate by dry ball II, cross 325 mesh standard sieves, add water after deironing stirring, obtain the mud A of moisture content 25 ~ 30%, it is 0.2% that described 325 mesh standard sieves tail over;
The step of mud B processed: by bathroom shraff, puts into pulverizer fragmentation, more obtained mixed material B after dry ball III grinding, wherein, and pulverizer discharging-material size≤30mm; Dry ball III discharging-material size≤4mm; The mixed material B of 50 parts, the white sand of 12 parts, the feldspar of 4 parts, the clay of 8 parts, the kaolin of 10 parts, the talcum of 1 part, the diatomite of 5 parts are put into wet ball mill in proportion, and the mixing and ball milling 8 ~ 12 hours of adding water, Task-size Controlling is that 250 mesh sieves tail over and are less than 0.2%, go out the rear deironing of mill, elimination excessive moisture in filter press, makes the mud B of moisture content 24 ~ 28%;
Obtained mud A is mixed in the ratio of 1:1 with mud B, after stirring, namely obtains described casting slip.
3. the production method of bathroom cabinet according to claim 2, is characterized in that:
Described step (2) comprises following measures: adopt gypsum mould grouting shaping, by 45 ~ 90 minutes size determination slip casting time of base substrate, and base substrate thickness 5 ~ 10mm;
Described step (3) comprises following measures: carry out repaired biscuit bonding to the base substrate after the demoulding, and shaping moulded pottery not yet put in a kiln to bake is dried to 15% moisture, then carries out repaired biscuit bonding, obtained blue or green base;
Described step (4) comprises following measures: blue or green base is sent into combustion gas shuttle kiln and carries out biscuiting, obtained biscuit; Biscuiting temperature 1000 DEG C, firing time 5 hours;
Described step (5) comprises following measures: carry out glazing to biscuit, obtained glazed body; Glazing concentration is 50 Podbielniak degree;
Described step (6) comprises following measures: glazed body is loaded glaze firing in shuttle kiln, and firing time is 8-14 hour;
Drying stage: 20 ~ 800 DEG C, programming rate controls at 100 DEG C/h;
Oxidation stage: 800 ~ 1000 DEG C, programming rate controls at 80 DEG C/h;
Reduction phase: 1000 ~ 1330 DEG C, programming rate controls at 50 DEG C/h.
4. the production method of the bathroom cabinet according to claim 1 or 2 or 3, is characterized in that: the glaze executed in described step (5) is antibacterial ceramic glaze, and antibacterial ceramic glaze is composed as follows by weight: SiO
250 parts, Al
2o
39 parts, CaO 6 parts, K
2o 5 parts, Na
2o 1 part, ZnO 1 part, Li
2o 2 parts, TiO
24 parts, V
2o
51 part, Ag
2o
31 part, by the i.e. obtained antibacterial ceramic glaze that stirs after above-mentioned component mixing.
5. the production method of the bathroom cabinet according to claim 1 or 2 or 3, is characterized in that: the glaze executed in described step (5) is composed as follows by weight: feldspar 50 parts, 15 parts, quartz, 12 parts, calcite, Copper Ores 2 parts, 2 parts, talcum, 1 part, zinc oxide, 1 part, tin oxide, cupric oxide 0.1 part, kaolin 3 parts.
6. a bathroom cabinet, is characterized in that: by Claims 1-4 obtained by any one method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510119495.4A CN104739289B (en) | 2015-03-18 | 2015-03-18 | A kind of production method and bathroom cabinet of bathroom cabinet |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510119495.4A CN104739289B (en) | 2015-03-18 | 2015-03-18 | A kind of production method and bathroom cabinet of bathroom cabinet |
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| Publication Number | Publication Date |
|---|---|
| CN104739289A true CN104739289A (en) | 2015-07-01 |
| CN104739289B CN104739289B (en) | 2018-11-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115677222A (en) * | 2022-11-02 | 2023-02-03 | 福建省德化龙峰陶瓷有限公司 | Antistatic antibacterial ceramic glaze and manufacturing method thereof |
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|---|---|---|---|---|
| CN101580342A (en) * | 2009-06-26 | 2009-11-18 | 潮州市澳丽泰陶瓷实业有限公司 | Self-cleaning antibacterial ceramic glaze and preparation method and ceramic product thereof |
| CN102344280A (en) * | 2011-06-10 | 2012-02-08 | 广东省枫溪陶瓷工业研究所 | Method for producing ceramic article from granite waste |
| CN102491733A (en) * | 2011-11-28 | 2012-06-13 | 白银陇烨陶瓷有限公司 | Method for firing art ceramic products |
| CN102674811A (en) * | 2012-05-23 | 2012-09-19 | 天津天立源节能环保科技有限公司 | Method for preparing honeycomb ceramic heat accumulator by industrial ceramic waste |
-
2015
- 2015-03-18 CN CN201510119495.4A patent/CN104739289B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101580342A (en) * | 2009-06-26 | 2009-11-18 | 潮州市澳丽泰陶瓷实业有限公司 | Self-cleaning antibacterial ceramic glaze and preparation method and ceramic product thereof |
| CN102344280A (en) * | 2011-06-10 | 2012-02-08 | 广东省枫溪陶瓷工业研究所 | Method for producing ceramic article from granite waste |
| CN102491733A (en) * | 2011-11-28 | 2012-06-13 | 白银陇烨陶瓷有限公司 | Method for firing art ceramic products |
| CN102674811A (en) * | 2012-05-23 | 2012-09-19 | 天津天立源节能环保科技有限公司 | Method for preparing honeycomb ceramic heat accumulator by industrial ceramic waste |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115677222A (en) * | 2022-11-02 | 2023-02-03 | 福建省德化龙峰陶瓷有限公司 | Antistatic antibacterial ceramic glaze and manufacturing method thereof |
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