CN107035092A - A kind of ultra-high performance concrete Decorative hanging board and its manufacture craft with automatically cleaning photo-catalysis function - Google Patents

A kind of ultra-high performance concrete Decorative hanging board and its manufacture craft with automatically cleaning photo-catalysis function Download PDF

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Publication number
CN107035092A
CN107035092A CN201710210709.8A CN201710210709A CN107035092A CN 107035092 A CN107035092 A CN 107035092A CN 201710210709 A CN201710210709 A CN 201710210709A CN 107035092 A CN107035092 A CN 107035092A
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CN
China
Prior art keywords
ultra
high performance
performance concrete
automatically cleaning
hanging board
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710210709.8A
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Chinese (zh)
Inventor
周全
康志坚
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China Mingsheng Drawin Technology Investment Co Ltd
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China Mingsheng Drawin Technology Investment Co Ltd
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Priority to CN201710210709.8A priority Critical patent/CN107035092A/en
Publication of CN107035092A publication Critical patent/CN107035092A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/52Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/002Apparatus for washing concrete for decorative purposes or similar surface treatments for exposing the texture
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Finishing Walls (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention belongs to building decoration technology field, more particularly to a kind of ultra-high performance concrete Decorative hanging board and its manufacture craft with automatically cleaning photo-catalysis function.Base material of the technique using ultra-high performance concrete as Decorative hanging board, ultra-high performance concrete surface is caused to expose sandstone aggregate and obtain rough surface by exposed on surface material technique, then spraying automatically cleaning catalysis material in rough surface obtains the ultra-high performance concrete Decorative hanging board with automatically cleaning photo-catalysis function.The ultra-high performance concrete Decorative hanging board with high-efficiency self-cleaning photo-catalysis function of the present invention can greatly promote the reaction efficiency of automatically cleaning catalysis material and so that the automatically cleaning catalysis material of its surface attachment obtains higher durability.

Description

A kind of ultra-high performance concrete Decorative hanging board with automatically cleaning photo-catalysis function and its Manufacture craft
Technical field
The invention belongs to building decoration technology field, more particularly to a kind of very-high performance with automatically cleaning photo-catalysis function Concrete decorated hanging board and its manufacture craft.
Background technology
As the pollution of urban air environment is increasingly severe, the ornament materials of external wall receives large effect. Part stone curtain wall and exterior wall finish plate are poor due to surface resistance to soiling, and the air of the pollution directly durability degree attractive in appearance to its is formed Influence, causes its clean and maintenance burden in the future.At present, on the exterior wall of the high-end building in part, photocatalytic self-cleaning is used Material is to solve this problem.Such as stone curtain wall and Decorative hanging board are after photocatalytic self-cleaning material has been used, its surface resistance to soiling Greatly enhance, at the same can also in the presence of illumination purifying contaminated air so that building coat is in " go out mud without dye " Positive effect can also be produced to environment simultaneously.But above-mentioned application there is also some letters it is to be solved the problem of, such as due to automatically cleaning Matrix accompanying by catalysis material is not firm enough (such as stone surface peeling), or weather resistance be present (as applied Expect that UV resistant is poor) etc., cause its durability not enough, usual 3-5 just loses effect.
The content of the invention
It is an object of the invention to provide a kind of ultra-high performance concrete Decorative hanging board with automatically cleaning photo-catalysis function and Its manufacture craft, by using ultra-high performance concrete as the light-catalysed carrier of automatically cleaning, and uses special process so that from The functioning efficiency and durability for cleaning catalysis material are greatly improved.
The technical solution adopted by the present invention is as follows:
A kind of ultra-high performance concrete Decorative hanging board with automatically cleaning photo-catalysis function, is obtained by following techniques:With Ultra-high performance concrete is the base material of Decorative hanging board, make it that the exposure of ultra-high performance concrete surface is husky by exposed on surface material technique Stone aggregate obtains rough surface, and then being obtained in rough surface spraying automatically cleaning catalysis material has automatically cleaning photo-catalysis function Ultra-high performance concrete Decorative hanging board.
Wherein, its volume 0.5-1.6% glass fibre, stainless steel fibre are added with ultra-high performance concrete dry blend Or basalt fibre.
Specifically, step is as follows:
1) die surface after the cleaning adheres to solvent-borne type surface retarders and treats that its is dried;
2) ultra-high performance concrete slurry is prepared, and it is equal to add glass fibre, stainless steel fibre or basalt fibre stirring It is even, after-pouring in mould and cause surfacing;
3) ultra-high performance concrete in mould is conserved, taken off when reaching 40MPa-50MPa to compression strength Mould;
4) cement slurry of the very-high performance plaque surface after the demoulding is removed using high pressure, until cement can not be removed Untill slurry, so as to expose aggregate and fiber, dry afterwards;
5) in step 4) obtained plaque surface even application automatically cleaning catalysis material, dry complete afterwards Decorative hanging board.
Described mould is preferably PVC wood plastic formwork or steel template.
Step 1) in, described solvent-borne type surface retarders model is preferably RECKLI CR TYPE N/02.
Described solvent-borne type surface retarders consumption is 150-250g/m2, preferably 200g/m2
Step 2) in, when preparing ultra-high performance concrete slurry, as far as possible from fine aggregate, maximum aggregate size is no more than 1mm。
Step 5) in, the consumption of automatically cleaning catalysis material is 20-100g/m2.Specifically can be according to the thick of plaque surface Rough degree is adjusted.
Ultra-high performance concrete compression strength produced by the present invention is 100-150MPa.
Wherein, the present invention uses solvent-borne type surface retarders so that UHPC Decorative hanging boards surface has more attractive in appearance undisguised Expect effect and highly uniform undisguised material depth.It plays a part of hindering the hardening of concrete surface slurry in the present invention, its Depth of interaction only has very thin one layer, has no effect on the aquation of inside concrete cement, thus does not influence its structural strength, only meeting So that the aggregate on surface is exposed.
Addition fiber can improve the shock resistance, resistance to compression, fracture resistence force intensity of UHPC decorative panels, while the fiber of exposure is also There is provided huge surface area so that the automatically cleaning catalysis material of attachment thereon has more preferable effect.
Curing strength reflects the degree of inside concrete hydrated cementitious from side, and degree of hydration then affects surface slow setting Depth of the agent to concrete surface slow setting.Curing strength is lower, and slow setting depth is deeper, and curing strength is higher, and slow setting is more shallow.Through hair Person of good sense's experimental verification, is rushed when curing strength reaches 40-50MPa using giant to the plaque surface after the demoulding Wash, undisguised material effect and slow setting depth well can be reached so that aggregate and fiber in UHPC matrixes can be obtained necessarily The exposure of amount, so as to allow automatically cleaning catalysis material stably to adhere to using huge surface area, is substantially utilized The huge surface area of Decorative hanging board, greatly promotes the reaction efficiency of automatically cleaning catalysis material.
The present invention compared with prior art, has the following advantages that:
The ultra-high performance concrete Decorative hanging board with high-efficiency self-cleaning photo-catalysis function of the present invention, it uses superelevation Energy concrete (hereinafter referred to as UHPC) passes through exposed on surface material technique as the base material of Decorative hanging board so that UHPC surfaces expose Sandstone aggregate, with rougher surface.On the other hand, it is fine by mixing a certain amount of glass fibre, stainless steel inside UHPC Dimension or basalt fibre, after undisguised material technique, glass fibre, stainless steel fibre or basalt fibre in UHPC matrixes A certain amount of exposure can be obtained so that the surface area of Decorative hanging board is huge, after its surface spraying automatically cleaning catalysis material, made Exposed aggregate and fiber surface can be stably adhered to derived from cleaning catalysis material, substantially can be hung using decoration The huge surface area of plate, greatly promotes the reaction efficiency of automatically cleaning catalysis material.In addition, UHPC has the intensity of superelevation and resistance to Hou Xing, extremely low water absorption rate is also not in freeze-thaw damage, the load of such superior performance under exceedingly odious environment Body so that therefore the automatically cleaning catalysis material of its surface attachment also obtains higher durability.
Brief description of the drawings
Fig. 1 is the schematic diagram on different retarding effect surfaces, and its middle and upper part is divided into the deeper surface of slow setting, and bottom is divided into slow setting Shallower surface, centre is the normal concrete surface of non-slow setting.It can be seen that whether slow setting is deeper or shallower Surface, the normal concrete surface relative to non-slow setting suffers from undisguised material effect well, and with slow setting degree plus Deep, undisguised material effect is more notable;Meanwhile, it can be seen that Fig. 1 upper part and lower part all have good slow setting Depth, especially on the deeper surface of slow setting, slow setting depth is also more unified, and is conducive to the attachment of automatically cleaning catalysis material.
Embodiment
Illustrate technical scheme, but protection scope of the present invention not limited to this with specific embodiment below:
Embodiment 1
Ultra-high performance concrete Decorative hanging board with high-efficiency self-cleaning photo-catalysis function, passes through the technique system of following step :
1. making mould using PVC wood plastic formwork, die surface dust stratification is cleared up;
2. smearing solvent-borne type surface retarders, model RECKLI CR TYPE N/02 in die surface, consumption is 200g/m2, after after dry tack free enter next process;
3. UHPC dry blends feeding mixer is added water, and (UHPC is that UHPC materials are often used in market, and its compression strength is 100- 150MPa, its maximum aggregate size is no more than 1mm, similarly hereinafter) stirring, after after slurry formation mobility, glass fibre is added, is added Measure as the 0.7% of UHPC volumes, and stir;
4. the UHPC materials being stirred are poured in mould, and pave, smooth out surface;
5. maintenance UHPC until compression strength reach that 42MPa is stripped again, and with giant rinse UHPC plates mould Tool face, the cement slurry that surface is contacted into retarder is rinsed out, and exposes aggregate and fiber;
6. UHPC decorative panels are dried into moisture;
7. in UHPC plaque surface even application automatically cleaning catalysis materials, consumption is 60g/m2, and divulged information in drying Place dries, and Decorative hanging board completes.
With not plus compared with the control sample of automatically cleaning catalysis material, 3 months inner surfaces of the invention without clearly visible dirty, And control sample 1 month or so is i.e. visible more apparent dirty.
Embodiment 2
Ultra-high performance concrete Decorative hanging board with high-efficiency self-cleaning photo-catalysis function, passes through the technique system of following step :
1. making mould using steel template, die surface dust stratification is cleared up;
2. in mould surface spraying solvent-borne type surface retarders, model RECKLI CR TYPE N/02, consumption is 200g/m2, after after dry tack free enter next process;
3. UHPC dry blends feeding mixer is added water stirring, after after slurry formation mobility, addition basalt fibre, plus It is the 1.3% of UHPC volumes to enter amount, and is stirred;
4. the UHPC materials being stirred are poured in mould, and pave, smooth out surface;
5. maintenance UHPC until compression strength reach that 48MPa is stripped again, and with giant rinse UHPC plates mould Tool face, the cement slurry that surface is contacted into retarder is rinsed out, and exposes aggregate and fiber;
6. UHPC decorative panels are dried into moisture;
7. in UHPC plaque surface even application automatically cleaning catalysis materials, consumption is 20g/m2, and divulged information in drying Place dries, and Decorative hanging board completes.
With not plus compared with the control sample of automatically cleaning catalysis material, 3 months inner surfaces of the invention without clearly visible dirty, And control sample 1 month or so is i.e. visible more apparent dirty.
Comparative example 1
Decorative hanging board with automatically cleaning photo-catalysis function, is made by the technique of following step:
1. making mould using steel template, die surface dust stratification is cleared up;
2. in mould surface spraying solvent-borne type surface retarders, model RECKLI CR TYPE N/02, consumption is 200g/m2, after after dry tack free enter next process;
3. RPC dry blends feeding mixer is added water stirring, after after slurry formation mobility, a certain amount of basalt fibre is added Dimension, addition is the 2.1% of RPC volumes, and is stirred;
4. the RPC materials being stirred are poured in mould, and pave, smooth out surface;
5. maintenance RPC until compression strength reach that 41MPa is stripped again, and with giant rinse RPC plates mould Face, the cement slurry that surface is contacted into retarder is rinsed out, and exposes aggregate and fiber;
6. RPC decorative panels are dried into moisture;
7. in RPC plaque surface even application automatically cleaning catalysis materials, consumption is 20g/m2, and in dry ventilation Dry, Decorative hanging board completes.
Through comparing, its cooperation between automatically cleaning catalysis material of RPC decorative panels is not so good as UHPC decorative panels, in 3 months Surface occurs visible a little dirty.
Comparative example 2
Decorative hanging board with automatically cleaning photo-catalysis function, is made by the technique of following step:
1. making mould using steel template, die surface dust stratification is cleared up;
2. RPC dry blends feeding mixer is added water stirring, after after slurry formation mobility, a certain amount of basalt fibre is added Dimension, addition is the 2.1% of RPC volumes, and is stirred;
3. the RPC materials being stirred are poured in mould, and pave, smooth out surface;
4. maintenance RPC is until compression strength reaches that 100MPa is stripped again;
5. RPC decorative panels are dried into moisture;
6. in RPC plaque surface even application automatically cleaning catalysis materials, consumption is 20g/m2, and in dry ventilation Dry, Decorative hanging board completes.
Through comparing, the RPC decorative panels without slow setting processing and undisguised material PROCESS FOR TREATMENT its with automatically cleaning catalysis material Between cooperation be not so good as UHPC decorative panels, 1 month inner surface occurs visible a little dirty.

Claims (9)

1. a kind of manufacture craft of the ultra-high performance concrete Decorative hanging board with automatically cleaning photo-catalysis function, it is characterised in that Using ultra-high performance concrete as the base material of Decorative hanging board, by exposed on surface material technique ultra-high performance concrete surface is exposed Sandstone aggregate obtains rough surface, and then being obtained in rough surface spraying automatically cleaning catalysis material has automatically cleaning photocatalysis work( The ultra-high performance concrete Decorative hanging board of energy.
2. there is the making work of the ultra-high performance concrete Decorative hanging board of automatically cleaning photo-catalysis function as claimed in claim 1 Skill, it is characterised in that the glass fibre added with its volume 0.5-1.6%, stainless steel are fine in ultra-high performance concrete dry blend Dimension or basalt fibre.
3. there is the making work of the ultra-high performance concrete Decorative hanging board of automatically cleaning photo-catalysis function as claimed in claim 2 Skill, it is characterised in that step is as follows:
1) die surface attachment solvent-borne type surface retarders after the cleaning, and treat that it is dried;
2) ultra-high performance concrete slurry is prepared, and adds glass fibre, stainless steel fibre or basalt fibre and is stirred, it After-pouring in mould and cause surfacing;
3) ultra-high performance concrete in mould is conserved, be stripped when reaching 40MPa-50MPa to compression strength;
4) cement slurry of the very-high performance plaque surface after the demoulding is removed using high pressure, is up to cement mortar can not be removed Only, so as to expose aggregate and fiber, dry afterwards;
5) in step 4) obtained plaque surface even application automatically cleaning catalysis material, the decoration that completes is dried afterwards Hanging plate.
4. there is the making work of the ultra-high performance concrete Decorative hanging board of automatically cleaning photo-catalysis function as claimed in claim 3 Skill, it is characterised in that described mould is PVC wood plastic formwork or steel template.
5. there is the making work of the ultra-high performance concrete Decorative hanging board of automatically cleaning photo-catalysis function as claimed in claim 3 Skill, it is characterised in that described solvent-borne type surface retarders model RECKLI CR TYPE N/02.
6. there is the making work of the ultra-high performance concrete Decorative hanging board of automatically cleaning photo-catalysis function as claimed in claim 5 Skill, it is characterised in that described solvent-borne type surface retarders consumption is 150-250g/m2
7. there is the making work of the ultra-high performance concrete Decorative hanging board of automatically cleaning photo-catalysis function as claimed in claim 3 Skill, it is characterised in that step 2) in when preparing ultra-high performance concrete slurry maximum aggregate size be no more than 1mm.
8. there is the making work of the ultra-high performance concrete Decorative hanging board of automatically cleaning photo-catalysis function as claimed in claim 3 Skill, it is characterised in that step 5) in, the consumption of automatically cleaning catalysis material is 20-100g/m2
9. the ultra-high performance concrete Decorative hanging board with automatically cleaning photo-catalysis function that any techniques of claim 1-8 are obtained.
CN201710210709.8A 2017-03-31 2017-03-31 A kind of ultra-high performance concrete Decorative hanging board and its manufacture craft with automatically cleaning photo-catalysis function Pending CN107035092A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110027353A (en) * 2019-03-15 2019-07-19 中民筑友新材有限公司 A kind of UHPC Decorative hanging board manufacture craft of chip-axe rectangular slab of stone effect
CN110803903A (en) * 2019-10-31 2020-02-18 中建材料技术研究成都有限公司 High-toughness cement-based composite wallboard with photocatalytic function and preparation method
CN110963756A (en) * 2019-11-15 2020-04-07 黄贺明 Preparation method of self-cleaning outdoor artificial stone slab
CN113233833A (en) * 2021-01-22 2021-08-10 浙江省二建建设集团有限公司 Preparation method of recycled aggregate colorful bare concrete hanging plate with self-cleaning function
CN110733102B (en) * 2019-10-09 2021-11-12 安徽汇辽新型装饰材料有限公司 Method for exposing aggregate by using decorative panel of ultrahigh-pressure water gun

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CN102518275A (en) * 2011-12-20 2012-06-27 南京倍立达实业有限公司 Nano self-cleaning fiber reinforced cement product and production method for same
EP2796636A1 (en) * 2013-04-26 2014-10-29 Sika Technology AG Process for preparing a surface for decoration
CN104893375A (en) * 2015-06-03 2015-09-09 福州大学 Organic-inorganic hybrid photocatalysis top coating as well as preparation method and application thereof
CN106013683A (en) * 2016-07-11 2016-10-12 中民筑友科技投资有限公司 Decorative layer for brown high-strength concrete decorative hanging plate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102518275A (en) * 2011-12-20 2012-06-27 南京倍立达实业有限公司 Nano self-cleaning fiber reinforced cement product and production method for same
EP2796636A1 (en) * 2013-04-26 2014-10-29 Sika Technology AG Process for preparing a surface for decoration
CN104893375A (en) * 2015-06-03 2015-09-09 福州大学 Organic-inorganic hybrid photocatalysis top coating as well as preparation method and application thereof
CN106013683A (en) * 2016-07-11 2016-10-12 中民筑友科技投资有限公司 Decorative layer for brown high-strength concrete decorative hanging plate

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110027353A (en) * 2019-03-15 2019-07-19 中民筑友新材有限公司 A kind of UHPC Decorative hanging board manufacture craft of chip-axe rectangular slab of stone effect
CN110733102B (en) * 2019-10-09 2021-11-12 安徽汇辽新型装饰材料有限公司 Method for exposing aggregate by using decorative panel of ultrahigh-pressure water gun
CN110803903A (en) * 2019-10-31 2020-02-18 中建材料技术研究成都有限公司 High-toughness cement-based composite wallboard with photocatalytic function and preparation method
CN110963756A (en) * 2019-11-15 2020-04-07 黄贺明 Preparation method of self-cleaning outdoor artificial stone slab
CN113233833A (en) * 2021-01-22 2021-08-10 浙江省二建建设集团有限公司 Preparation method of recycled aggregate colorful bare concrete hanging plate with self-cleaning function
CN113233833B (en) * 2021-01-22 2022-10-11 浙江省二建建设集团有限公司 Preparation method of recycled aggregate colorful bare concrete hanging plate with self-cleaning function

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Application publication date: 20170811