CN104710593A - 一种多彩聚氨酯塑胶的制法和多彩聚氨酯塑胶跑道的施工工艺 - Google Patents

一种多彩聚氨酯塑胶的制法和多彩聚氨酯塑胶跑道的施工工艺 Download PDF

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CN104710593A
CN104710593A CN201510081583.XA CN201510081583A CN104710593A CN 104710593 A CN104710593 A CN 104710593A CN 201510081583 A CN201510081583 A CN 201510081583A CN 104710593 A CN104710593 A CN 104710593A
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路玲
张珍
李帅
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Shandong century United New Material Technology Co., Ltd
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Abstract

一种多彩聚氨酯塑胶跑道的制法及其施工工艺,属于体育设施技术领域,多彩聚氨酯塑胶的制法包括如下步骤:将10-15份聚醚多元醇、10-30份羟基丙烯酸树脂、10-30份石蜡、2-4份扩链剂、0.1-0.5份抗老化剂,搅拌均匀,升温至90-100℃;加入30-50份填料、2-9份颜料、0.1-0.5份抗老化剂,搅拌均匀;开启胶体磨对上述物料研至粒径400目以下;继续加温在90-100℃,真空度0.095Mpa以下脱水2-3小时即可。本发明选用高官能度的聚醚多元醇加快了反应速率且增加成膜的硬度,缩短施工时间;羟基丙烯酸树脂提供更丰满的光泽、更好的耐候性和保色性,延长使用寿命。

Description

一种多彩聚氨酯塑胶的制法和多彩聚氨酯塑胶跑道的施工工艺
技术领域
本发明涉及一种多彩聚氨酯塑胶的制法和多彩聚氨酯塑胶跑道的施工工艺,属于体育设施技术领域。
背景技术
塑胶跑道又称全天候田径运动跑道,由聚氨酯预聚体、混合聚醚、废轮胎橡胶、EPDM橡胶粒或PU颗粒、颜料、助剂、填料组成。塑胶跑道具有平整度好、抗压强度高、硬度弹性适当、物理性能稳定的特性,有利于运动员速度和技术的发挥,有效地提高运动成绩,降低摔伤率。塑胶跑道是由聚氨酯橡胶等材料组成的,具有一定的弹性和色彩,具有一定的抗紫外线能力和耐老化力,是国际上公认的最佳全天候室外运动场地坪材料。
常规塑胶跑道颜色单一,耐候性、保色性不佳,使用寿命受影响。传统施工反应速率较慢,在一定程度上影响了施工时间。
发明内容
本发明目的之一是提供一种多彩聚氨酯塑胶的制法,用来补充传统颜色塑胶(常规红、绿色),实现在常温常压条件下多彩塑胶跑道的铺设,有着更高的性价比、更好的性能指标和更愉悦的运动快乐。
本发明另一个目的是提供一种多彩聚氨酯塑胶跑道的施工工艺。
本发明具体采用如下技术方案:
一种多彩聚氨酯塑胶的制法,包括如下步骤:
(1)将10-15份聚醚多元醇、10-30份羟基丙烯酸树脂、10-30份石蜡、2-4份扩链剂、0.1-0.5份抗老化剂,搅拌均匀,升温至90-100℃;
(2)加入30-50份填料、2-9份颜料、0.1-0.5份抗老化剂,搅拌均匀;
(3)开启胶体磨对上述物料进行研至粒径400目以下;
(4)继续加温在90-100℃,真空度在0.095Mpa以下脱水2-3小时,即得此料。
所述的聚醚多元醇为分子量为3000、官能度为三的聚醚多元醇和分子量为5000、官能度为三的聚醚多元醇以任意比例混合。
所述的抗老化剂是抗氧剂和紫外线吸收剂按重量比1:1的混合物,所述的抗氧剂是季戊四醇酯,所述的紫外线吸收剂是二苯甲酮。
所述的扩链剂是二元胺类;所述的填料为滑石粉或钛白粉;所述的颜料为环保型有机颜料系列。
一种13mm多彩聚氨酯塑胶透气跑道的施工工艺,包括如下步骤:
(1)在基底上滚涂防水底漆;
(2)用单组份粘合剂:黑色颗粒重量比1:8摊铺10mm底层;
(3)双组分聚氨酯塑胶按一定比例混合均匀,刮涂;
(4)多彩聚氨酯塑胶与彩色颗粒以重量比1:1混合均匀,喷涂。
一种13mm多彩聚氨酯塑胶复合跑道的施工工艺,包括如下步骤:
(1)在基底上滚涂防水底漆;
(2)用单组份粘合剂:黑色颗粒重量比1:8摊铺10mm底层;
(3)聚氨酯塑胶混合均匀,刮涂;
一种13mm多彩聚氨酯塑胶混合型跑道的施工工艺,包括如下步骤:
(1)在基底上滚涂防水底漆;
(2)双组分聚氨酯塑胶和黑颗粒以重量比1:0.4混合均匀,刮涂;
(3)多彩聚氨酯塑胶与彩色颗粒以重量比1:1混合均匀,喷涂。
上述施工工艺中,除多彩聚氨酯塑胶外,所用原料均为现有技术的商品,在市场上很容易获得。
多彩聚氨酯塑胶跑道属于浇注型聚氨酯弹性体的一种,与现有技术相比,本发明的有益效果是:
(1)选用高官能度的聚醚多元醇,可加快反应速率且增加成膜的硬度,在一定程度上可以缩短施工时间。
(2)丙烯酸树脂可以提供更丰满的光泽、更好的耐候性和保色性,延长使用寿命。
(3)本发明以多种颜色作为跑道的颜色,可实现多彩的运动场地有利于提高运动成绩,在愉悦中运动,在运动中快乐。
(4)本发明的填料采用滑石粉,结合了滑石粉具有润滑性、抗黏、助流、耐火性、抗酸性、绝缘性、熔点高、化学性不活泼、遮盖力良好、柔软、光泽好、吸附力强等优良的物理、化学特性,由于滑石的结晶构造是呈层状的,所以具有易分裂成鳞片的趋向和特殊的润滑性;本发明中的填料采用钛白粉为金红石型,有着优良的遮盖力和耐候性。
(5)本发明所采用的颜料为环保型有机颜料,其色彩艳丽,色调明亮,耐晒、耐热、耐气候、耐酸碱和有机溶剂,有着良好的遮盖力和展色力,能赋予聚氨酯塑胶更多色彩、更高的耐候和更高的性价比。
(6)本发明加入抗氧剂和紫外吸收剂,有良好的防止光和热引起的色变作用,继而塑胶不易褪色,不易老化,耐候性得以加强,延长了使用寿命。
(7)本发明的产品可实现在常温常压下多彩化喷涂,固化速度及产品质量不受影响。
(8)多彩化喷涂技术应用于聚氨酯塑胶跑道体系中,可实现跑道的多彩化,有效提高运动成绩和增加运动快乐,更加有效保护运动者的身心健康。
具体实施方式
实施例1-4:配方(单位:Kg)
实施例1 实施例2 实施例3 实施例4
聚醚多元醇 5 10 10 10
丙烯酸树脂 10 15 20 20
石蜡 20 15 15 25
抗氧剂 0.05 0.05 0.05 0.05
填料 45 35 55 40
颜料 3 4 3 2
扩链剂 3 5 3 4
紫外线吸收剂 0.05 0.05 0.05 0.05
其中,聚醚多元醇是分子量为3000、官能度为三的聚醚多元醇和分子量为5000、官能度为三的聚醚多元醇以任意比例的混合物。
实施例中所用的抗氧剂为抗氧剂1010即季戊四醇;选用二苯甲酮作为体系的紫外线吸收剂。
所述的扩链剂是二元胺类,实施例中选用3,3’-二氯-4,4’-二苯基甲烷二胺(MOCA)。
实施例5:最优实施例
一种多彩聚氨酯塑胶的制法,包括如下步骤:
(1)将10份聚醚多元醇、25份丙烯酸树脂、10份石蜡、5份扩链剂、0.05份抗老化剂,搅拌均匀,升温至90-100℃;
(2)加入43份填料、6.9份颜料、0.05份抗老化剂搅拌均匀;
(3)开启胶体磨对上述物料研磨,细度在400目以下;
(4)继续升温到在90-100℃,真空度在0.095Mpa以下,脱水2-3小时即得此料。

Claims (7)

1.一种多彩聚氨酯塑胶的制法,其特征是,包括如下步骤:
(1)将10-15份聚醚多元醇、10-30份羟基丙烯酸树脂、10-30份石蜡、2-4份扩链剂、0.1-0.5份抗老化剂,搅拌均匀,升温至90-100℃;
(2)加入30-50份填料、2-9份颜料、0.1-0.5份抗老化剂,搅拌均匀;
(3)开启胶体磨对上述物料进行研至粒径400目以下;
(4)继续升温至90-100℃,真空度在0.095Mpa以下脱水2-3小时,即得此料。
2.根据权利要求1所述的多彩聚氨酯塑胶的制法,其特征是,所述的聚醚多元醇为分子量为3000、官能度为三的聚醚多元醇和分子量为5000、官能度为三的聚醚多元醇以任意比例混合。
3.根据权利要求1所述的多彩聚氨酯塑胶的制法,其特征是,所述的抗老化剂是抗氧剂和紫外线吸收剂按重量比1:1的混合物,所述的抗氧剂是季戊四醇酯,所述的紫外线吸收剂是二苯甲酮。
4.根据权利要求1所述的多彩聚氨酯塑胶的制法,其特征是,所述的扩链剂是二元胺类;所述的填料为滑石粉或钛白粉;所述的颜料为环保型有机颜料。
5.一种13mm多彩聚氨酯塑胶透气跑道的施工工艺,其特征在于,包括如下步骤:
(1)在基底上滚涂防水底漆;
(2)用单组份粘合剂与黑色颗粒按照重量比1:8摊铺10mm底层;
(3)刮涂双组分聚氨酯塑胶;
(4)权利要求1的多彩聚氨酯塑胶与彩色颗粒以重量比1:1混合均匀,喷涂。
6.一种13mm多彩聚氨酯塑胶复合跑道的施工工艺,其特征在于,包括如下步骤:
(1)在基底上滚涂防水底漆;
(2)用单组份粘合剂与黑色颗粒按照重量比1:8摊铺10mm底层;
(3)刮涂聚氨酯塑胶;
(4)权利要求1的多彩聚氨酯塑胶与彩色颗粒以重量比1:1混合均匀,喷涂。
7.一种13mm多彩聚氨酯塑胶混合型跑道的施工工艺,其特征在于,包括如下步骤:
(1)在基底上滚涂防水底漆;
(2)双组分聚氨酯塑胶和黑颗粒以重量比1:0.4混合均匀,刮涂;
(3)权利要求1的多彩聚氨酯塑胶与彩色颗粒以重量比1:1混合均匀,喷涂。
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CN106700888A (zh) * 2017-01-11 2017-05-24 重庆方地新材料有限公司 跑道喷涂用的面层材料及其制备方法
CN106750110A (zh) * 2016-12-27 2017-05-31 安徽潜源教学设备有限公司 一种多彩的聚氨酯塑胶跑道及其制备方法
CN111423713A (zh) * 2020-05-15 2020-07-17 全洪晖 一种水性硅pu塑胶跑道材料及其制备方法
CN112297268A (zh) * 2020-08-25 2021-02-02 江苏摩高建设科技有限公司 渐变色塑胶面层原料搅拌机及渐变色塑胶面层的铺装方法
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CN106750110A (zh) * 2016-12-27 2017-05-31 安徽潜源教学设备有限公司 一种多彩的聚氨酯塑胶跑道及其制备方法
CN106634535A (zh) * 2017-01-11 2017-05-10 重庆方地新材料有限公司 一种跑道喷涂用的面层材料及其制备方法
CN106700888A (zh) * 2017-01-11 2017-05-24 重庆方地新材料有限公司 跑道喷涂用的面层材料及其制备方法
CN111423713A (zh) * 2020-05-15 2020-07-17 全洪晖 一种水性硅pu塑胶跑道材料及其制备方法
CN112297268A (zh) * 2020-08-25 2021-02-02 江苏摩高建设科技有限公司 渐变色塑胶面层原料搅拌机及渐变色塑胶面层的铺装方法
CN112297268B (zh) * 2020-08-25 2022-05-03 江苏摩高建设科技有限公司 渐变色塑胶面层原料搅拌机及渐变色塑胶面层的铺装方法
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