CN104674325A - Method for efficient sectionalized sanding of diamond wire saw - Google Patents
Method for efficient sectionalized sanding of diamond wire saw Download PDFInfo
- Publication number
- CN104674325A CN104674325A CN201410771596.5A CN201410771596A CN104674325A CN 104674325 A CN104674325 A CN 104674325A CN 201410771596 A CN201410771596 A CN 201410771596A CN 104674325 A CN104674325 A CN 104674325A
- Authority
- CN
- China
- Prior art keywords
- sand
- sanding
- metal wire
- sand tank
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention discloses a method for efficient sectionalized sanding of a diamond wire saw. The method is characterized by specifically comprising the following steps: (1) submerging a metal wire matrix in a plating solution in a sanding tank by virtue of a conductive wheel and a guide wheel; (2) moving the metal wire matrix in a groove, and uniformly dispersing the plating solution containing sand into the sanding tank by virtue of rough holes in a blade of an agitating valve; (3) by virtue of the conductive wheel, connecting the metal wire matrix to a negative electrode of a direct-current power supply, and connecting a nickel plate to a positive electrode of the direct-current power supply, wherein the nickel plate ensures that the liquid in the sanding tank generates fluidity; and (4) under an electrified condition, realizing a sanding process by the metal wire matrix positioned at sanding tank box bodies, wherein an insulating tube between two adjacent sanding tank box bodies generates a shielding effect on electricity and cannot realize sanding. By adopting the method disclosed by the invention, sectionalized sanding can be performed, the efficient uniformity of sanding is ensured, the operation is convenient and fast, the effect is good, and the production efficiency of electroplated diamond wire saws is improved.
Description
Technical field
The invention belongs to electroplating technology field, be specifically related to sand method in the efficient segmentation of diamond fretsaw.
Background technology
Along with the development of science and technology, the application of the hard and fragile material such as silicon crystal, sapphire, pottery is more and more extensive.Above material is mostly non-conductor or semi-conductor, and general hardness is high, fragility is large.The conventional cutting method of hard and fragile material often adopts the parting tool such as band saw, disc saw, and during cutting, joint-cutting is wide, volume recovery is lower, and easily causes the damage of material in cutting technique process, reduces yield rate.Widely used parting tool is electroplating diamond wire saw now.
The electroplating diamond wire saw used now is coated with diamond abrasive grain continuously, with there is following problem during this kind of saw blade cutting: when carrying out cutting hard and fragile material as similar in silicon crystal, because joint-cutting is narrower, the chip space of electroplating diamond wire saw itself is very limited, the chip cut out not easily is discharged and cutting fluid not easily enters joint-cutting, finally cause cutting efficiency low.
The general manufacturing processed of electroplating diamond wire saw mainly comprises following step: preplating, upper sand, thickening.Upper sand step is the committed step manufacturing electroplating diamond wire saw.In prior art, on the contiguous segmentation that upper sand device can not realize electroplating diamond wire saw, sand is produced.In addition, traditional electroplating technology manufacture diamond wire time, by the restriction of electroplating deposition speed, saw the silk manufacturing cycle long, manufacturing cost is high, make production efficiency and production cost higher.Therefore, provide sand method in the efficient segmentation of diamond fretsaw, realize segmentation plating, raise the efficiency is the technical problem to be solved in the present invention simultaneously.
Summary of the invention
For problems of the prior art, the object of the present invention is to provide sand method in the efficient segmentation of diamond fretsaw, the method can carry out sand in segmentation, ensure that the efficient uniform of sand, simple operation, effective, improve the production efficiency of electroplating diamond wire saw.
The technical scheme that the present invention takes is:
Sand method in the efficient segmentation of diamond fretsaw, is characterized in that, specifically comprise the steps:
(1) metal wire matrix is immersed in the plating solution in upper sand tank by conductive casters, guide wheel, metal wire matrix in the plating solution through upper sand tank groove and be clamped in upper and lower two box bodys of upper sand tank;
(2) metal wire matrix is under the effect of guide wheel, move in the groove of upper sand tank with certain speed, meanwhile, under the control of motor, stirring arm in upper sand tank and spiral tube operate, and are dispersed in upper sand tank containing sand plating solution by the gross porosity on stirring arm blade;
(3) by conductive casters, metal wire matrix connects the negative pole of direct supply, and nickel plate connects the positive pole of direct supply, and the nickel plate above cover, under the effect of motor, rotates, and makes the liquid of sand tank inside produce mobility;
(4) when being energized, the metal wire matrix being positioned at sand tank box body place realizes upper sand process, and the insulation tube between two adjacent upper sand tank box bodys produces shielding effect to electricity, can not realize sand, thus sand on the contiguous segmentation realizing electroplating diamond wire saw.
Further, the middle plating solution of described step (1) is at 2/3 place of upper sand jar liquid surface.
Further, in described step (2), the rotating speed of guide wheel is 28-30r/min.
Further, in described step (4), the distance of upper sand tank box body regulates according to different needs, is preferably 0.2-0.8cm.
Further, in described step (4), insulation tube adopts the rubber hose containing 30% silicon carbide.
Beneficial effect of the present invention is:
The present invention is little by volume, efficiency is high, to go up sand tank box body be easily upper sand device to operational safety, and under the control of motor, the stirring arm in upper sand tank and spiral tube operate, and are distributed in upper sand tank containing sand plating solution by the gross porosity on blade; Under the effect of motor, nickel plate above cover rotates, make the liquid of sand tank inside produce mobility, ensure that segmenting and the efficient uniform of sand, improve production efficiency, the method technical process is simple, easy to operate, plating solution recycles, and cost is low, environmental protection, is easy to promote.
Embodiment
Embodiment 1
Sand method in the efficient segmentation of diamond fretsaw, is characterized in that, specifically comprise the steps:
(1) metal wire matrix is immersed in the plating solution in upper sand tank by conductive casters, guide wheel, plating solution at 2/3 place of upper sand jar liquid surface, metal wire matrix in the plating solution through upper sand tank groove and be clamped in upper and lower two box bodys of upper sand tank;
(2) metal wire matrix is under the effect of 28r/min guide wheel at rotating speed, move in the groove of upper sand tank with certain speed, simultaneously, under the control of motor, stirring arm in upper sand tank and spiral tube operate, and are dispersed in upper sand tank containing sand plating solution by the gross porosity on stirring arm blade;
(3) by conductive casters, metal wire matrix connects the negative pole of direct supply, and nickel plate connects the positive pole of direct supply, and the nickel plate above cover, under the effect of motor, rotates, and makes the liquid of sand tank inside produce mobility;
(4) when being energized, the metal wire matrix being positioned at sand tank box body place realizes upper sand process, the distance of upper sand tank box body regulates according to different needs, be preferably 0.2cm, the rubber hose containing 30% silicon carbide between two adjacent upper sand tank box bodys produces shielding effect to electricity, can not sand be realized, thus sand on the contiguous segmentation realizing electroplating diamond wire saw.
Embodiment 2
Sand method in the efficient segmentation of diamond fretsaw, is characterized in that, specifically comprise the steps:
(1) metal wire matrix is immersed in the plating solution in upper sand tank by conductive casters, guide wheel, plating solution at 2/3 place of upper sand jar liquid surface, metal wire matrix in the plating solution through upper sand tank groove and be clamped in upper and lower two box bodys of upper sand tank;
(2) metal wire matrix is under the effect of 29r/min guide wheel at rotating speed, move in the groove of upper sand tank with certain speed, simultaneously, under the control of motor, stirring arm in upper sand tank and spiral tube operate, and are dispersed in upper sand tank containing sand plating solution by the gross porosity on stirring arm blade;
(3) by conductive casters, metal wire matrix connects the negative pole of direct supply, and nickel plate connects the positive pole of direct supply, and the nickel plate above cover, under the effect of motor, rotates, and makes the liquid of sand tank inside produce mobility;
(4) when being energized, the metal wire matrix being positioned at sand tank box body place realizes upper sand process, the distance of upper sand tank box body regulates according to different needs, be preferably 0.4cm, the rubber hose containing 30% silicon carbide between two adjacent upper sand tank box bodys produces shielding effect to electricity, can not sand be realized, thus sand on the contiguous segmentation realizing electroplating diamond wire saw.
Embodiment 3
Sand method in the efficient segmentation of diamond fretsaw, is characterized in that, specifically comprise the steps:
(1) metal wire matrix is immersed in the plating solution in upper sand tank by conductive casters, guide wheel, plating solution at 2/3 place of upper sand jar liquid surface, metal wire matrix in the plating solution through upper sand tank groove and be clamped in upper and lower two box bodys of upper sand tank;
(2) metal wire matrix is under the effect of 30r/min guide wheel at rotating speed, move in the groove of upper sand tank with certain speed, simultaneously, under the control of motor, stirring arm in upper sand tank and spiral tube operate, and are dispersed in upper sand tank containing sand plating solution by the gross porosity on stirring arm blade;
(3) by conductive casters, metal wire matrix connects the negative pole of direct supply, and nickel plate connects the positive pole of direct supply, and the nickel plate above cover, under the effect of motor, rotates, and makes the liquid of sand tank inside produce mobility;
(4) when being energized, the metal wire matrix being positioned at sand tank box body place realizes upper sand process, the distance of upper sand tank box body regulates according to different needs, be preferably 0.8cm, the rubber hose containing 30% silicon carbide between two adjacent upper sand tank box bodys produces shielding effect to electricity, can not sand be realized, thus sand on the contiguous segmentation realizing electroplating diamond wire saw.
Claims (5)
1. sand method in the efficient segmentation of diamond fretsaw, is characterized in that, specifically comprise the steps:
(1) metal wire matrix is immersed in the plating solution in upper sand tank by conductive casters, guide wheel, metal wire matrix in the plating solution through upper sand tank groove and be clamped in upper and lower two box bodys of upper sand tank;
(2) metal wire matrix is under the effect of guide wheel, move in the groove of upper sand tank with certain speed, meanwhile, under the control of motor, stirring arm in upper sand tank and spiral tube operate, and are dispersed in upper sand tank containing sand plating solution by the gross porosity on stirring arm blade;
(3) by conductive casters, metal wire matrix connects the negative pole of direct supply, and nickel plate connects the positive pole of direct supply, and the nickel plate above cover, under the effect of motor, rotates, and makes the liquid of sand tank inside produce mobility;
(4) when being energized, the metal wire matrix being positioned at sand tank box body place realizes upper sand process, and the insulation tube between two adjacent upper sand tank box bodys produces shielding effect to electricity, can not realize sand, thus sand on the contiguous segmentation realizing electroplating diamond wire saw.
2. sand method in the efficient segmentation of diamond fretsaw according to claim 1, it is characterized in that, in described step (1), plating solution is at 2/3 place of upper sand jar liquid surface.
3. sand method in the efficient segmentation of diamond fretsaw according to claim 1, it is characterized in that, in described step (2), the rotating speed of guide wheel is 28-30r/min.
4. sand method in the efficient segmentation of diamond fretsaw according to claim 1, it is characterized in that, in described step (4), the distance of upper sand tank box body regulates according to different needs, is preferably 0.2-0.8cm.
5. sand method in the efficient segmentation of diamond fretsaw according to claim 1, it is characterized in that, in described step (4), insulation tube adopts the rubber hose containing 30% silicon carbide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410771596.5A CN104674325A (en) | 2014-12-16 | 2014-12-16 | Method for efficient sectionalized sanding of diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410771596.5A CN104674325A (en) | 2014-12-16 | 2014-12-16 | Method for efficient sectionalized sanding of diamond wire saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104674325A true CN104674325A (en) | 2015-06-03 |
Family
ID=53309887
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410771596.5A Pending CN104674325A (en) | 2014-12-16 | 2014-12-16 | Method for efficient sectionalized sanding of diamond wire saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104674325A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107675234A (en) * | 2017-10-30 | 2018-02-09 | 长沙岱勒新材料科技股份有限公司 | The preparation method and device of diamond fretsaw |
-
2014
- 2014-12-16 CN CN201410771596.5A patent/CN104674325A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107675234A (en) * | 2017-10-30 | 2018-02-09 | 长沙岱勒新材料科技股份有限公司 | The preparation method and device of diamond fretsaw |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101531035B (en) | A method for manufacturing electroplating diamond wire saw | |
| CN106637359B (en) | The manufacturing method of hub type plating ultrathin diamond cutting grinding wheel | |
| CN205258645U (en) | Can improve last sand device that electroplated diamond wire saw went up sand homogeneity | |
| CN105196196A (en) | Electroplated diamond grinding wheel capable of orderly arranging abrasive materials | |
| CN105034180B (en) | The fine cutter sweep of micro-arc discharge of SiC single crystal sheet and cutting method | |
| CN105154958A (en) | Method for preparing electroplated diamond grinding wheel with orderly arranged abrasive materials | |
| CN105369329A (en) | Circulating segmented type sand feeding device for electroplate diamond wire saw | |
| CN104726923B (en) | Sand device on a kind of stagewise electroplating diamond wire saw | |
| CN104152972A (en) | Manufacturing method for diamond wire saw | |
| JP4157724B2 (en) | Wire saw manufacturing method and manufacturing apparatus | |
| CN104674325A (en) | Method for efficient sectionalized sanding of diamond wire saw | |
| CN105506718B (en) | A kind of abrasive particle patterned configuration electroplating diamond wire saw production technology and abrasive particle patterning magnetizing assembly | |
| CN104674326A (en) | Efficient sectionalized sanding device for diamond wire saw | |
| CN103921359B (en) | Upper sand device | |
| CN105729251B (en) | A kind of ferroelectric material method of surface finish based on additional asymmetric electric field | |
| CN104210038B (en) | Annular diamond double-cutting band saw and preparation method thereof | |
| CN204080153U (en) | Sand device on a kind of sectional type electroplating diamond wire saw | |
| CN204194897U (en) | A kind of bistrique | |
| KR20090026498A (en) | A manufacturing process for wire saw coated with diamond | |
| CN103898595B (en) | Sand launder on the continuous Composite Coatings of diamond cutting secant | |
| CN215560748U (en) | Sand feeding device for preparing electroplated diamond wire saw with abrasive particles arranged in segmented mode | |
| CN112621557B (en) | Polishing method of YAG wafer | |
| CN110055568B (en) | Manufacturing device and using method of segmented electroplated diamond cutting line and cutting line | |
| CN103952748B (en) | A kind ofly manufacture the plating tank that Abrasive Grain group saves block arrangement plating saw silk | |
| TWI565574B (en) | A producing method of a wafer cutting line and a producing equipment thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150603 |
|
| WD01 | Invention patent application deemed withdrawn after publication |