CN104674326A - Efficient sectionalized sanding device for diamond wire saw - Google Patents
Efficient sectionalized sanding device for diamond wire saw Download PDFInfo
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- CN104674326A CN104674326A CN201410772007.5A CN201410772007A CN104674326A CN 104674326 A CN104674326 A CN 104674326A CN 201410772007 A CN201410772007 A CN 201410772007A CN 104674326 A CN104674326 A CN 104674326A
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Abstract
The invention discloses an efficient sectionalized sanding device for diamond wire saw. A metal wire main body is fixed on a conducting wheel and introduced into an insulating tube through a guide wheel, the insulating tube is communicated with a sanding tank, the sanding tank comprises a tank body and a tank cover, the tank body is spherical, the lower part of the tank body is provided with a stirring impeller, a spiral tube is connected under the stirring impeller, the tank cover is provided with a nickel plate, the nickel plate is connected with a motor through a rotating shaft, the motor is connected with a direct current power supply through a lead, and the upper part of the tank cover is connected with a circulation pump through a liquid guide tube. The efficient sectionalized sanding device for diamond wire saw is simple in structure and convenient to operate, with the stirring impeller and the spiral tube, the sand-containing plating solution is distributed in the sanding tank through rough poles, the liquid in the sanding tank flows under the action of the nickel plate, efficient uniformity of sanding is guaranteed, and production efficiency of the plated diamond wire saw is improved.
Description
Technical field
The invention belongs to electroplating technology field, be specifically related to sand equipment in the efficient segmentation of diamond fretsaw.
Background technology
Along with the development of science and technology, the application of the hard and fragile material such as silicon crystal, sapphire, pottery is more and more extensive.Above material is mostly non-conductor or semi-conductor, and general hardness is high, fragility is large.The conventional cutting method of hard and fragile material often adopts the parting tool such as band saw, disc saw, and during cutting, joint-cutting is wide, volume recovery is lower, and easily causes the damage of material in cutting technique process, reduces yield rate.Widely used parting tool is electroplating diamond wire saw now.
The electroplating diamond wire saw used now is coated with diamond abrasive grain continuously, with there is following problem during this kind of saw blade cutting: when carrying out cutting hard and fragile material as similar in silicon crystal, because joint-cutting is narrower, the chip space of electroplating diamond wire saw itself is very limited, the chip cut out not easily is discharged and cutting fluid not easily enters joint-cutting, finally cause cutting efficiency low.
The general manufacturing processed of electroplating diamond wire saw mainly comprises following step: preplating, upper sand, thickening.Upper sand step is the committed step manufacturing electroplating diamond wire saw.In prior art, on the contiguous segmentation that upper sand device can not realize electroplating diamond wire saw, sand is produced.In addition, traditional electroplating technology manufacture diamond wire time, by the restriction of electroplating deposition speed, saw the silk manufacturing cycle long, manufacturing cost is high, make production efficiency and production cost higher.Therefore, provide sand equipment in the efficient segmentation of diamond fretsaw, realize segmentation plating, raise the efficiency is the technical problem to be solved in the present invention simultaneously.
Summary of the invention
For problems of the prior art, the object of the present invention is to provide sand equipment in the efficient segmentation of diamond fretsaw, apparatus structure is simple, simple operation, by stirring arm and spiral tube, will be distributed in upper sand tank containing sand plating solution by gross porosity, nickel plate makes the liquid of sand tank inside produce mobility, ensure that the efficient uniform of sand, improve the production efficiency of electroplating diamond wire saw.
The technical scheme that the present invention takes is:
Sand equipment in the efficient segmentation of diamond fretsaw, it is characterized in that, comprise metal wire body, conductive casters, guide wheel, upper sand tank and direct supply, described metal wire body is fixed on conductive casters, by in guide wheel leading-in insulator, insulation tube is communicated with upper sand tank, described upper sand tank comprises tank body and cover, described tank body is spherical, its underpart is provided with stirring arm, spiral tube is connected below stirring arm, cover is provided with nickel plate, nickel plate is connected with motor by turning axle, motor is connected with direct supply by wire, the top of cover is connected with recycle pump by catheter.
Further, sealing-ring is provided with between described tank body and cover.
Further, described nickel plate is rounded is arranged on below cover.
Further, the blade of described stirring arm is provided with gross porosity, blade is that double layer sash is leaf.
Further, described insulation tube can for the rubber hose containing 30% silicon carbide.
Further, described conductive casters and guide wheel are respectively arranged with 2, and guide wheel is arranged on both sides in sand tank, and conductive casters is arranged on above sand tank.
Beneficial effect of the present invention is:
The present invention by arranging the groove at interval in composite electroplating tank, this insulation tube adopts the rubber hose containing 30% silicon carbide, energising nickel plate is arranged on upper sand tank inner, ensure that the segmenting of sand, apparatus structure is simple, being easy to realize, during work, insulation processing in advance need not being carried out, simple operation to not needing the metal wire body portion of upper sand.
Be provided with stirring arm and spiral tube in upper sand tank in spherical, the blade of stirring arm be provided with gross porosity, under the control of motor, operate, be distributed in upper sand tank containing sand plating solution by gross porosity; Nickel plate above cover, under the effect of motor, rotates, and make the liquid of sand tank inside produce mobility, the unique texture of upper sand tank inside, ensure that the efficient uniform of sand, improve production efficiency.
The top of cover is connected with recycle pump by catheter, is recycled by liquid, has saved cost, has improve rate of utilization, be provided with sealing-ring between tank body and cover, ensure that the homogeneity at upper sand, improves the production efficiency of electroplating diamond wire saw.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein, 1, metal wire body; 2, conductive casters; 3, guide wheel; 4, insulation tube; 5, motor; 6, catheter; 7, turning axle; 8, nickel plate; 9, stirring arm; 10, spiral tube.
Embodiment
The present invention is further illustrated below in conjunction with accompanying drawing.
Sand equipment in the efficient segmentation of diamond fretsaw, it is characterized in that, comprise metal wire body 1, conductive casters 2, guide wheel 3, upper sand tank and direct supply, described metal wire body 1 is fixed on conductive casters 2, by in guide wheel 3 leading-in insulator 4, insulation tube 4 is communicated with upper sand tank, described upper sand tank comprises tank body and cover, described tank body is spherical, its underpart is provided with stirring arm 9, spiral tube 10 is connected below stirring arm 9, cover is provided with nickel plate 8, nickel plate 8 is connected with motor 5 by turning axle 7, motor 5 is connected with direct supply by wire, the top of cover is connected with recycle pump by catheter 6.
Further, sealing-ring is provided with between described tank body and cover.
Further, described nickel plate 8 is rounded is arranged on below cover.
Further, the blade of described stirring arm 9 is provided with gross porosity, blade is that double layer sash is leaf.
Further, described insulation tube 4 for the rubber hose containing 30% silicon carbide, can have the effect of shielding electricity.
Further, described conductive casters 2 and guide wheel 3 are respectively arranged with 2, and guide wheel 3 is arranged on both sides in sand tank, and conductive casters 2 is arranged on above sand tank.
Working process of the present invention is: metal wire matrix is immersed in the plating solution in upper sand tank by conductive casters 2, guide wheel 3, stirring arm 9 and spiral tube 10 is provided with in upper sand tank, the blade of stirring arm 9 is provided with gross porosity, under the control of motor 5, operate, be distributed in upper sand tank containing sand plating solution by gross porosity; Metal wire matrix connects the negative pole of direct supply, nickel plate 8 connects the positive pole of direct supply, nickel plate 8 above cover, under the effect of motor 5, rotates, and makes the liquid of sand tank inside produce mobility, the uniqueness of upper sand tank inside ensure that the efficient uniform of sand, improve production efficiency, when being energized, the metal wire matrix be positioned at below nickel plate 8 realizes upper sand process, metal wire matrix between insulation tube 4, because insulation tube 4 is to the shielding effect of electricity, can not realize sand; Thus sand on the contiguous segmentation realizing electroplating diamond wire saw.
Above-described embodiment, is only the specific case be described in further detail technical scheme of the present invention, and the present invention is not only defined in this.Every do within scope disclosed by the invention any amendment, equivalent replacement, improvement etc., be all included within protection scope of the present invention.
Claims (6)
1. sand equipment in the efficient segmentation of diamond fretsaw, it is characterized in that, comprise metal wire body, conductive casters, guide wheel, upper sand tank and direct supply, described metal wire body is fixed on conductive casters, by in guide wheel leading-in insulator, insulation tube is communicated with upper sand tank, described upper sand tank comprises tank body and cover, described tank body is spherical, its underpart is provided with stirring arm, spiral tube is connected below stirring arm, cover is provided with nickel plate, nickel plate is connected with motor by turning axle, motor is connected with direct supply by wire, the top of cover is connected with recycle pump by catheter.
2. sand equipment in the efficient segmentation of diamond fretsaw according to claim 1, is characterized in that, be provided with sealing-ring between described tank body and cover.
3. sand equipment in the efficient segmentation of diamond fretsaw according to claim 1, it is characterized in that, described nickel plate is rounded to be arranged on below cover.
4. sand equipment in the efficient segmentation of diamond fretsaw according to claim 1, it is characterized in that, the blade of described stirring arm is provided with gross porosity, blade is that double layer sash is leaf.
5. sand equipment in the efficient segmentation of diamond fretsaw according to claim 1, it is characterized in that, described insulation tube can for the rubber hose containing 30% silicon carbide.
6. sand equipment in the efficient segmentation of diamond fretsaw according to claim 1, it is characterized in that, described conductive casters and guide wheel are respectively arranged with 2, and guide wheel is arranged on both sides in sand tank, and conductive casters is arranged on above sand tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410772007.5A CN104674326A (en) | 2014-12-16 | 2014-12-16 | Efficient sectionalized sanding device for diamond wire saw |
Applications Claiming Priority (1)
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CN201410772007.5A CN104674326A (en) | 2014-12-16 | 2014-12-16 | Efficient sectionalized sanding device for diamond wire saw |
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CN104674326A true CN104674326A (en) | 2015-06-03 |
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CN201410772007.5A Pending CN104674326A (en) | 2014-12-16 | 2014-12-16 | Efficient sectionalized sanding device for diamond wire saw |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110055568A (en) * | 2019-05-24 | 2019-07-26 | 长治高测新材料科技有限公司 | A kind of segmentation electroplated diamond cutting line manufacturing device and application method and cutting line |
-
2014
- 2014-12-16 CN CN201410772007.5A patent/CN104674326A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110055568A (en) * | 2019-05-24 | 2019-07-26 | 长治高测新材料科技有限公司 | A kind of segmentation electroplated diamond cutting line manufacturing device and application method and cutting line |
CN110055568B (en) * | 2019-05-24 | 2023-10-17 | 长治高测新材料科技有限公司 | Manufacturing device and using method of segmented electroplated diamond cutting line and cutting line |
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Application publication date: 20150603 |