CN204080153U - Sand device on a kind of sectional type electroplating diamond wire saw - Google Patents
Sand device on a kind of sectional type electroplating diamond wire saw Download PDFInfo
- Publication number
- CN204080153U CN204080153U CN201420382201.8U CN201420382201U CN204080153U CN 204080153 U CN204080153 U CN 204080153U CN 201420382201 U CN201420382201 U CN 201420382201U CN 204080153 U CN204080153 U CN 204080153U
- Authority
- CN
- China
- Prior art keywords
- sand
- wire saw
- endless belt
- belt
- sectional type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004576 sand Substances 0.000 title claims abstract description 64
- 239000010432 diamond Substances 0.000 title claims abstract description 44
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 44
- 238000009713 electroplating Methods 0.000 title claims abstract description 32
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 25
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 13
- 238000007747 plating Methods 0.000 claims abstract description 13
- 238000003760 magnetic stirring Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 13
- 239000002253 acid Substances 0.000 claims 1
- 239000002184 metal Substances 0.000 abstract description 28
- 229910052751 metal Inorganic materials 0.000 abstract description 28
- 239000011159 matrix material Substances 0.000 abstract description 23
- 230000011218 segmentation Effects 0.000 abstract description 9
- 239000006061 abrasive grain Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000007767 bonding agent Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 1
- 229910001573 adamantine Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002173 cutting fluid Substances 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model patent relates to sand device on a kind of sectional type electroplating diamond wire saw, comprising: upper sand launder, magnetic stirring apparatus, conductive casters, guide wheel, endless belt, belt wheel, nickel plate, direct supply.2 conductive casterses are arranged on above sand launder; 2 guide wheels are installed in sand launder; 2 pairs of belt wheels are arranged on both sides in sand launder respectively, and its axis direction is perpendicular to horizontal plane; Article 2, endless belt is arranged on 2 pairs of belt wheels respectively, and submergence in the plating solution; Magnetic stirring apparatus is arranged on below sand launder; Nickel plate is installed on the both sides in sand launder.Metal wire matrix is clamped in two endless belts through the groove on endless belt in the plating solution; Belt wheel rotates and drives two endless belts to run with the linear velocity same with metal wire matrix phase, makes metal wire matrix and endless belt keep geo-stationary, realizes sand on the contiguous segmentation of diamond abrasive grain on metal wire matrix.The utility model patent structure is simple, can realize the manufacture of sectional type electroplating diamond wire saw easily.
Description
Technical field
The utility model relates to sand device on a kind of sectional type electroplating diamond wire saw, specifically: sand on the contiguous segmentation that the endless belt adopting 2 to have an elongated hole realizes electroplating diamond wire saw, belongs to electroplating technology field.
Background technology
At present, along with the development of science and technology, the application of the hard and fragile material such as silicon crystal, sapphire, pottery is more and more extensive.Above material is mostly non-conductor or semi-conductor, and general hardness is high, fragility is large.The conventional cutting method of hard and fragile material often adopts the parting tool such as band saw, disc saw, and during cutting, joint-cutting is wide, volume recovery is lower, and easily causes the damage of material in cutting technique process, reduces yield rate.Widely used parting tool is electroplating diamond wire saw now.
Electroplating diamond wire saw is using plated metal as bonding agent, using diamond abrasive grain as abrasive material, diamond abrasive grain is firmly electroplated by the galvanic deposit effect of plated metal a kind of parting tool made on metal wire matrix.Its bonding agent generally adopts nickel or nickelalloy etc.The general manufacturing processed of electroplating diamond wire saw mainly comprises following step: preplating, upper sand, thickening.Wherein preplating refers to and electroplates layer of metal nickel over the metal lines; Upper sand refers to and is tentatively bonded on metal wire matrix by electric plating method by diamond abrasive grain; Thickening is electroplated after referring to sand further, to improve coating to adamantine hold.Wherein, upper sand step is the committed step manufacturing electroplating diamond wire saw.The cutting characteristics of electroplating diamond wire saw is: working surface damnification is little, deflection deformation is little, it is thin to cut into slices, the thick consistence of sheet is good, and the hard and fragile material of energy cutting large size, the advantages such as material saving.
The electroplating diamond wire saw used now is coated with diamond abrasive grain continuously, with there is following problem during this kind of saw blade cutting: when carrying out cutting hard and fragile material as similar in silicon crystal, because joint-cutting is narrower, the chip space of electroplating diamond wire saw itself is very limited, the chip cut out not easily is discharged and cutting fluid not easily enters joint-cutting, finally cause cutting efficiency low.For addressing this problem, can consider the diamond fretsaw adopting segmentation plating, namely diamond abrasive grain is compartment distribution on electroplating diamond wire saw, thus increases chip space, improves cutting efficiency.The production method often adopted at present for segment type diamond scroll saw is electroplated after sand section adopts artificial insulation on non-again.On the contiguous segmentation that the upper sand device of existing electroplating diamond wire saw can not realize electroplating diamond wire saw, sand is produced.Therefore, sand device on a kind of sectional type electroplating diamond wire saw is provided to be that electroplating diamond wire saw manufactures field problem demanding prompt solution.
Summary of the invention
In order to overcome the problems referred to above, the utility model provides sand device on a kind of sectional type electroplating diamond wire saw, sand in the segmentation that can realize continous-stable.The utility model patent structure is simple, can realize the manufacture of sectional type electroplating diamond wire saw easily.
The utility model patent is achieved in that and mainly comprises sand launder, magnetic stirring apparatus, conductive casters, guide wheel, endless belt, belt wheel, nickel plate, direct supply.
Preferably, described belt wheel has 4, is arranged on both sides in sand launder respectively, and its axis direction is perpendicular to horizontal plane;
Preferably, described annular, with 2, be arranged on respectively on 2 pairs of belt wheels, and submergence in the plating solution;
Preferably, described endless belt has a platoon leader hole, outside endless belt, have a groove;
Preferably, the material of described endless belt is rubber or other acidproof macromolecular materials;
Preferably, described magnetic stirring apparatus is arranged on below sand launder;
Preferably, described nickel plate is installed on the both sides in sand launder;
Preferably, described conductive casters has 2, is arranged on above sand launder; Described guide wheel has 2, is installed in sand launder.
The utility model is like this work: metal wire matrix is immersed in the plating solution in upper sand launder by conductive casters, guide wheel, and metal wire matrix is clamped in two endless belts through the groove on endless belt in the plating solution; Metal wire matrix moves in upper sand launder with certain speed, and belt wheel rotates and drives two endless belts to run with the linear velocity same with metal wire matrix phase simultaneously, realizes metal wire matrix and endless belt maintenance geo-stationary; By conductive casters, metal wire matrix connects the negative pole of direct supply, and nickel plate connects the positive pole of direct supply; Magnetic stirring apparatus makes diamond particles be suspended in plating solution; When being energized, the metal wire matrix being positioned at elongated hole place, endless belt realizes upper sand process, and the metal wire matrix between two adjacent elongated holes can not realize upper sand to the shielding effect of power line due to endless belt; Thus sand on the contiguous segmentation realizing electroplating diamond wire saw.
The utility model has the advantages that: sand in the segmentation can carrying out electroplating diamond wire saw continuously, this apparatus structure is simple, is easy to realize, and need not carry out insulation processing in advance during work to not needing the metal wire body portion of upper sand.
Accompanying drawing explanation
Accompanying drawing 1 is sand apparatus structure schematic diagram on a kind of sectional type electroplating diamond wire saw of the utility model.
Accompanying drawing 2 is the vertical view of accompanying drawing 1.
Accompanying drawing 3 is endless belt schematic diagram.
Accompanying drawing 4 is sectional type electroplating diamond wire saw schematic diagram.
Number in the figure: the non-upper sand section of sand section 17-on sand launder 9-magnetic stirring apparatus 13-elongated hole 14-groove 15-diamond abrasive grain 16-on 1-metal wire matrix 2,11-conductive casters 3-direct supply 4,12-guide wheel 5,10-belt wheel 6-nickel plate 7-endless belt 8-
Embodiment
1 to accompanying drawing 4 and example, the utility model is described further by reference to the accompanying drawings now.
Sand device on a kind of segmentation electroplating diamond wire saw as shown in accompanying drawing 1,2, it comprises: conductive casters 2 and 11, direct supply 3, guide wheel 4 and 12, belt wheel 5 and 10, nickel plate 6, endless belt 7, upper sand launder 8, magnetic stirring apparatus 9.Wherein said conductive casters 2 and 11 is positioned at above sand launder 8; Described guide wheel 4 and 12 is positioned at sand launder 8; Described belt wheel 5 and 10 is arranged on both sides in sand launder 8 respectively, and axis direction is perpendicular to horizontal plane; Described endless belt 7 is 2, be arranged on respectively on belt wheel 5 and 10, and submergence in the plating solution; Described nickel plate 6 is installed on the both sides in sand launder 8; Described magnetic stirring apparatus 9 is arranged on below sand launder 8.
As shown in Figure 3, endless belt 7 has the elongated hole 13 of a platoon leader 15mm, wide 5mm, elongated hole 13 be spaced apart 5mm; In the middle of endless belt 7, outside has groove 14, and the material of endless belt 7 is rubber or other acidproof macromolecular materials.
As shown in Figure 1 to 4, the present embodiment is like this work: metal wire matrix 1 is immersed in the plating solution in upper sand launder 7 by conductive casters 2 and 11, guide wheel 4 and 12, and metal wire matrix 1 is clamped between two endless belts 7 by the groove 14 on endless belt 7 in the plating solution; Metal wire matrix 1 is mobile in upper sand launder 8 with certain speed, and belt wheel 5 rotates with 10 and drives two endless belts 7 with the linear velocity identical with metal wire matrix 1 operation simultaneously, realizes metal wire matrix 1 and endless belt 7 keeps geo-stationary; By conductive casters 2 and 11, metal wire matrix 1 connects the negative pole of direct supply 3, and nickel plate 6 is connected to the positive pole of direct supply 4; Magnetic stirring apparatus 9 makes diamond particles be suspended in plating solution; When being energized, the metal wire matrix 1 being positioned at elongated hole 13 place, endless belt 7 realizes upper sand process, and the metal wire matrix 1 between two adjacent elongated holes 13 can not realize upper sand due to the shielding effect of the 7 pairs of power lines in endless belt; Thus sand on the contiguous segmentation realizing diamond fretsaw.
As shown in Figure 4, for upper sand complete after the schematic diagram of diamond fretsaw.
Above-described embodiment, is only the specific case be described in further detail the technical solution of the utility model, and the utility model is not only defined in this.Every do within the utility model scope of disclosure any amendment, equivalent replacement, improvement etc., be all included within protection domain of the present utility model.
Claims (6)
1. a sand device on sectional type electroplating diamond wire saw, is characterized in that: comprising: upper sand launder, magnetic stirring apparatus, conductive casters, guide wheel, endless belt, belt wheel, nickel plate, direct supply.
2. sand device on a kind of sectional type electroplating diamond wire saw according to claim 1, is characterized in that: described annular, with 2, be arranged on respectively on 2 pairs of belt wheels, and submergence in the plating solution.
3. sand device on a kind of sectional type electroplating diamond wire saw according to claim 1, is characterized in that: described endless belt has a platoon leader hole, has a groove outside endless belt; The material of endless belt is rubber or other acid resistance macromolecular material.
4. sand device on a kind of sectional type electroplating diamond wire saw according to claim 1, is characterized in that: described in endless belt is rotated belt wheel have 2 right, be arranged on both sides in sand launder respectively, and its axis direction is perpendicular to horizontal plane.
5. sand device on a kind of sectional type electroplating diamond wire saw according to claim 1, is characterized in that: described conductive casters has 2, is arranged on above sand launder; Described guide wheel has 2, is installed in sand launder.
6. sand device on a kind of sectional type electroplating diamond wire saw according to claim 1, is characterized in that: described nickel plate is installed on the both sides in sand launder; Described magnetic stirring apparatus is arranged on below sand launder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420382201.8U CN204080153U (en) | 2014-07-11 | 2014-07-11 | Sand device on a kind of sectional type electroplating diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420382201.8U CN204080153U (en) | 2014-07-11 | 2014-07-11 | Sand device on a kind of sectional type electroplating diamond wire saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204080153U true CN204080153U (en) | 2015-01-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420382201.8U Expired - Fee Related CN204080153U (en) | 2014-07-11 | 2014-07-11 | Sand device on a kind of sectional type electroplating diamond wire saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204080153U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104726923A (en) * | 2014-07-11 | 2015-06-24 | 青岛科技大学 | Sand loading device of sectional type electroplating diamond scroll saw |
-
2014
- 2014-07-11 CN CN201420382201.8U patent/CN204080153U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104726923A (en) * | 2014-07-11 | 2015-06-24 | 青岛科技大学 | Sand loading device of sectional type electroplating diamond scroll saw |
| CN104726923B (en) * | 2014-07-11 | 2017-03-08 | 青岛科技大学 | Sand device on a kind of stagewise electroplating diamond wire saw |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150107 Termination date: 20160711 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |