CN104655432A - Multi-directional heat-resisting irradiation local temperature control detection device - Google Patents
Multi-directional heat-resisting irradiation local temperature control detection device Download PDFInfo
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- CN104655432A CN104655432A CN201410735211.XA CN201410735211A CN104655432A CN 104655432 A CN104655432 A CN 104655432A CN 201410735211 A CN201410735211 A CN 201410735211A CN 104655432 A CN104655432 A CN 104655432A
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Abstract
The invention provides a multi-directional heat-resisting irradiation local temperature control detection device which comprises a stander capable of realizing liftable adjustment and an irradiation rack which is arranged on the stander and can rotate within 180 degrees. The device disclosed by the invention is smaller in engineering quantity, shorter in working period and lower in cost, and the structure and the use of an existing constant-temperature and constant-humidity box are not affected.
Description
Technical field
The present invention relates to automobile heatproof detection technique field, refer to a kind of multi-direction local temperature control of resistance to thermal exposure pick-up unit especially; Be mainly used in auto parts and components and other have the experiment of strict heat resistant requirements to product, when the environment temperature required and product surface temperature inconsistent time, the temperature of carrying out local controls.
Background technology
Carrying out in heatproof testing process to heat-resisting stricter product, in time product heat-resisting being only required to environment temperature (such as: environment temperature 80 DEG C), we can be placed on product in climatic chamber and carry out heating.
In prior art means, in climatic chamber, add a firing equipment heat product surface, but it can cause environment temperature to raise, climatic chamber can reduce the temperature of environment accordingly, but common firing equipment cannot adjust temperature dynamically.
But, when the heat-resisting environment temperature of product requires and the temperature requirement of product surface is inconsistent (such as environment temperature require 80 DEG C and product surface temperature requirement 100 time), if be just placed in climatic chamber, cannot control the temperature of product surface.Especially also need, in conjunction with moisture-proof, the parameter such as cold-resistant, heat-resisting, to carry out moisture-proof thermocycling experiment etc., it require our temperature to refer to timing point and period control.Simple climatic chamber can only specify time point and period to control environment temperature, but cannot control for product surface.Cause properties of product to be tested the most at last cannot meet the demands, cannot realize carrying out at appointment time point and period the subject matter that control temperature becomes the solution of the invention needs.
For the heat-resistant experiment of auto parts and components product etc., when product surface temperature requirement is higher than environment temperature, the local irradiation device just needing some special controls to the temperature realizing local location.Such as: for automotive upholstery A, for the requirement of its moisture-proof thermocycling experiment, require first it to be put at room temperature 1 hour according to real vehicle confined state, lower 5 hours of the environment temperature of 80 DEG C, then puts at room temperature 2 hours, then 3 hours are at low temperatures put, then put at room temperature 2 hours, be then placed on moist environment lower 7 hours, then put at room temperature 2 hours, whole circulation gets off to take 1 day (24 hours), altogether will do 4 circulations.All these require that we directly can be realized by climatic chamber.But add owing to also having one and require it is while environment temperature is 80 DEG C, the surface temperature of tested exemplar A needs to reach 110 DEG C.This is required that existing climatic chamber just cannot be corresponding.
Somebody is by loading onto infrared lamp at the top of common climatic chamber, by the thermocouple connecting product surface, temperature signal is passed to control system, control system adjusts according to the exposure intensity of difference to top IR lamp of observed temperature and design temperature, quantities is large, long in time limit, cost is high, and between processing period, climatic chamber is occupied, other experiments cannot be implemented, cause the larger waste of resource.
Summary of the invention
The present invention proposes a kind of multi-direction local temperature control of resistance to thermal exposure pick-up unit, and its quantities is less, and the duration is shorter, and cost is lower and do not affect structure and the use of existing climatic chamber.
In order to realize technique scheme, the invention provides a kind of multi-direction local temperature control of resistance to thermal exposure pick-up unit, comprising
The frame that liftable regulates, and be located in frame can the irradiation framves of rotations in 180 degree.
Further, described device also includes the control module controlling to irradiate frame lifting, the anglec of rotation and illumination.
Further, described irradiation frame also includes data acquisition module, and data acquisition module and control module are connected.
Further, described frame comprises base, the fixed mount be located on base, the control axle being located at the hoistway on fixed mount and fitting mutually with slideway,
Wherein, control axle and be provided with external thread,
Set up the web member corresponding with controlling axle to described irradiation, described web member is provided with that match with external thread, provide lifting guiding for irradiating frame internal thread.
Further, described control axle comprises head bearing and lower bearing,
Described head bearing and lower bearing include the lower body that cross section is can-like, and along the outward extending disc of tank mouth, described disc is provided with mesopore,
Wherein, head bearing circle transversely direction symmetry excision both sides sector structure, described frame is provided with upper depressed part corresponding to the structure of described head bearing,
Wherein, lower bearing circle vertically symmetrical excision both sides sector structure, described frame is provided with lower concave portion corresponding to the structure of described lower bearing.
Further, describedly irradiate erection and have and control the corresponding web member of axle, described web member is provided with that match with external thread, provide lifting guiding for irradiating frame internal thread.
Further, described crane also includes latch,
Described adjustable plate is semicircle shape, and the camber line limit along adjustable plate is provided with multiple adjustable plate through hole, and lamp door is provided with lamp door through hole corresponding to described adjustable plate through hole,
Described latch runs through described adjustable plate through hole and lamp door through hole, and lamp door is fixed on special angle.
Further, described latch comprises columned latch core, the pin bushing be sheathed on outside latch core, spring and latch cap,
Described latch core comprises leading portion, screens and back segment, described screens between leading portion and back segment, convex,
Described pin bushing front end is provided with closing in,
The end of described leading portion is passed spring, stretches out described closing in, is fixed by shelves pin,
Described Spring Card is held between described closing in and described screens,
Described latch cap is provided with the cap aperture of wearing for shelves pin and leading portion entirety and the depressed part that shelves pin can be sunk in cap aperture by rotation.
Further, described control module includes testing control module, historical data consults module, parameter setting module, temperature curve module, feedback of status module,
Testing control module comprises switch control module and voltage regulating module,
Feedback of status module comprises communication state feedback module and test parameter feedback module,
Described parameter setting module comprises dynamic temperature range restraint module and dynamic time control module, described data acquisition module is by the data feedback that collects to control module, and control module combines adjustment crane and lamp door job state by dynamic temperature range restraint module and dynamic time control module.
Further, described dynamic temperature range restraint module and described dynamic time control module are equipped with multiple.
Beneficial effect:
1, can realize, under varying environment temperature requirement, regulating exposure intensity according to real-time detected temperatures, independent temperature controlled object is carried out to product surface local.
2, can setting control time and cycling time, thus realize cycle control.
3, can on request regulating irradiation angle to meet real vehicle matching requirements
4, heat-resisting irradiation experimental equipment can be moved according to demand, need not be confined to a certain constant temperature and humidity experimental facilities.
5, cost is low, need not improve, directly the invention is added operation to constant temperature thermostat, and can realize different operation test while multinomial product in a constant temperature constant temperature machine.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of a kind of pick-up unit provided by the invention;
Fig. 2 is for controlling axle construction schematic diagram;
Fig. 3 is lower bearing structural representation;
Fig. 4 is Fig. 3 A-A cross-sectional view;
Fig. 5 is upper bearing structure schematic diagram;
Fig. 6 is Fig. 5 A-A cross-sectional view;
Fig. 7 is the main TV structure schematic diagram of web member;
Fig. 8 is web member plan structure schematic diagram;
Fig. 9 is a kind of plastic lamp frame structure schematic diagram;
Figure 10 is Fig. 9 A-A cross-sectional view;
Figure 11 is the second plastic lamp frame structure schematic diagram;
Figure 12 is the third plastic lamp frame structure schematic diagram;
Figure 13 is lamp bracket layering structure schematic diagram;
Figure 14 is lamp tube structure schematic diagram;
Figure 15 is adjustable plate structural representation;
Figure 16 is latch cored structure schematic diagram;
Figure 17 is pin bushing structural representation;
Figure 18 is latch cap schematic diagram;
Figure 19 is pick-up unit control module real time data schematic diagram;
Figure 20 is that data parameters is arranged and fluorescent tube opening schematic diagram;
Figure 21 is that temperature controls change curve;
Figure 22 is control circuit schematic diagram of the present invention;
Figure 23 is tube circuit control circui schematic diagram;
Figure 24 is power supply connector schematic diagram;
Figure 25 is for irradiating fluorescent tube relative spectral intensity pattern.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, the multi-direction local temperature control of the resistance to thermal exposure pick-up unit 100 of one provided by the invention, for carrying out spot heating to the product in constant temperature constant temperature machine, and adapt to different temperatures, different angles add Thermal test to product, comprise the frame that liftable regulates, and be located in frame can the irradiation framves 10 of rotations in 180 degree.The good adaptive capacity to environment of the invention tool, can complete the heating to special part under the comparatively complicated conditions environmental required.
Described device also includes and controls to irradiate that frame 10 is elevated, the control module of the anglec of rotation and illumination.Preferred as one, realize the automatic lifting of irradiating frame 10, provide power by motor, realize the irradiation lifting of frame 10, the control of the anglec of rotation.Meanwhile, also by regulating lamp according to intensity, the exposure intensity to product can be regulated.
Described irradiation frame 10 also includes data acquisition module, and data acquisition module and control module are connected.Carry out data acquisition by data acquisition module, specifically realize by probe.The data collected, by after the processing unit processes of control module, are exported by output module, show comprising display.As preferably, display can touch display for hand.
As Figure 1-5, described frame comprises base 1, the fixed mount 2 be located on base 1, the control axle 4 being located at the hoistway on fixed mount 2 and fitting mutually with slideway, wherein, control axle 4 and be provided with external thread 45, be provided with the web member 5 corresponding with controlling axle 4 to described irradiation frame 10, described web member 5 be provided with match with external thread 54, provide for irradiating frame 10 internal thread being elevated and leading.As preferably, also can arrange handwheel 6, handwheel 6 is fixed on and controls top, is reached the object of rotating control shaft 4 by rotation hand wheel 6.It is clearly understood that, no matter providing power source for irradiating frame 10 directly or indirectly by chain, gear, belt etc., making it produce displacement, realize irradiating the object of frame 10 highly adjustment, be the spiritual place of design of the invention.As preferably, web member 5 comprises buckle teeth 52, and buckle teeth 52 is provided with the screw 51 for connecting, and is provided with multiple through hole 53 for adding because connecting along screw 51 vertical direction, irradiation frame respective through hole 51 is provided with fastener and is connected on irradiation frame by screw, irradiates frame and is provided with contiguous block corresponding to through hole.Control lever 4 wherein one end is provided with the first end 42 matched with head bearing 41, and described first end 42 is also provided with the handwheel connecting portion 46 be connected with handwheel 6, and control lever 4 other end is provided with the lower bearing connecting portion 44 be connected with lower bearing.Wherein handwheel can be the colyliform helping rotational structure with steering wheel arrangement.
Fixed mount 2 is for being fixed on the rectangle frame on base 1, control axle 4 is located in the middle of fixed mount 2, two ends are fixed on fixed mount 2 respectively by head bearing 43 and lower bearing 41 respectively, handwheel 6 is fixedly connected with control axle 4 upper end, web member is located at and is controlled on axle 4, the Liang Ge branch that fixed mount 2 is parallel with control axle 4 and irradiate frame 10 and be provided with the hoistway matched corresponding to the position that this Liang Ge branch is corresponding.Wherein hoistway can be to have and is respectively equipped with chute on corresponding irradiation frame and fixed mount and pulley structure.
Described control axle 4 comprises head bearing 43 and lower bearing 41, described head bearing 43 and lower bearing 41 include the lower body 42 that cross section is can-like, with along the outward extending disc of tank mouth, described disc is provided with mesopore wherein, head bearing 43 circle transversely direction symmetry excision both sides sector structure, described frame is provided with upper depressed part corresponding to the structure of described head bearing 43, wherein, lower bearing 41 circle vertically symmetrical excision both sides sector structure, described frame is provided with lower concave portion corresponding to the structure of described lower bearing 41.By frequency and the environmental complexity of rotating control shaft 4, bearing requirements is relatively high, and lower bearing 41 is designed with the sector structure of disappearance, when being embedded into fixed mount, can preventing bearing from rotating with control axle 4, strengthen its resistance.Head bearing 43 is identical with lower bearing design concept.As preferably, fix head bearing 43, lower bearing 41 by screw thread, convenient installation, replacing etc.
Described crane 2 also includes latch 7, described adjustable plate 8 is in semicircle shape, camber line limit along adjustable plate 8 is provided with multiple adjustable plate through hole 92, lamp door 3 is provided with lamp door through hole corresponding to described adjustable plate through hole 92, described latch 7 runs through described adjustable plate through hole 92 and lamp door 3 through hole, and lamp door 3 is fixed on special angle.Described latch 7 comprises columned latch core 72, be sheathed on the pin bushing 71 outside latch core 72, spring and latch cap 73, described latch core 72 comprises leading portion 721, screens 722 and back segment 723, described screens 722 is between leading portion 721 and back segment 723, convex, described pin bushing 71 front end is provided with closing in, the end of described leading portion is through spring, stretch out described closing in, fixed by shelves pin, described Spring Card is held between described closing in and described screens, described latch cap 731 is provided with the cap aperture 731 of wearing for shelves pin and leading portion entirety and the depressed part that shelves pin can be sunk in cap aperture by rotation.As preferably, adjustable plate be also provided with for through be coupling lamp door and adjustable plate axle fixed orifice 91.Lamp door 3 is provided with lamp bracket press strip 31, fluorescent tube 32, irradiates frame and is provided with the through hole 33 strengthening trafficability performance and heat-radiating properties.
Described control module includes testing control module, historical data consults module, parameter setting module, temperature curve module and feedback of status module.Testing control module is for controlling job state.Historical data is consulted module and is stored by the time point parameter value of record, when having access to, and can as requested with form displays such as numerical value or number tables.Parameter setting module is according to each time period demand set temperature parameter, and control module regulates temperature automatically according to parameter requirements, makes temperature close to parameter value.Temperature curve module, according to the temperature of continuous time point, with time and temperature for coordinate diaxon, carries out described point.The real-time display update probe of feedback of status module feeds back to the data of testing control module.Detect data and at least comprise colour temperature, voltage, peak wavelength, surface of the light tube temperature, luminous flux, electric current, power, light efficiency etc.
Testing control module comprises switch control module and voltage regulating module.Testing control module can control switch and its brightness of the lamp irradiated on the lamp door 3 in frame 10.
Feedback of status module comprises communication state feedback module and test parameter feedback module, and irradiate frame 10 with control module communication Normal Feedback information to control module, control module is shown by feedback of status module; Parameter substantial variations is also like this.
Described parameter setting module comprises dynamic temperature range restraint module and dynamic time control module, described data acquisition module is by the data feedback that collects to control module, and control module combines adjustment crane 2 and lamp door 3 job state by dynamic temperature range restraint module and dynamic time control module.Be combined with parameter by the time, can complete in long period section, dynamic test demand.
Described dynamic temperature range restraint module and described dynamic time control module are equipped with multiple.Can be specifically by arranging all kinds of probe, arrange temperature signal Access Control module with the thermocouple on testee surface, control module controls voltage regulating module (controllable silicon) according to temperature and exports relevant voltage, thus regulates the power of heating fluorescent tube to reach the object regulating temperature.Reached the objects such as displays temperature, parameters, storage data, generating report forms by touch-screen, because temperature control is a process implementing variation, therefore whole irradiation system also can carry out real-time control along with the change of measured object surface temperature.
Claims (10)
1. the multi-direction local temperature control of a resistance to thermal exposure pick-up unit, is characterized in that: comprise
The frame that liftable regulates, and be located in frame can the irradiation framves of rotations in 180 degree.
2. the multi-direction local temperature control of resistance to thermal exposure pick-up unit according to claim 1, is characterized in that:
Described device also includes the control module controlling to irradiate frame lifting, the anglec of rotation and illumination.
3. the multi-direction local temperature control of resistance to thermal exposure pick-up unit according to claim 2, is characterized in that:
Described irradiation frame also includes data acquisition module, and data acquisition module and control module are connected.
4. the multi-direction local temperature control of resistance to thermal exposure pick-up unit according to claim 1, is characterized in that:
Described frame comprises base, the fixed mount be located on base, the control axle being located at the hoistway on fixed mount and fitting mutually with slideway,
Wherein, control axle and be provided with external thread,
Set up the web member corresponding with controlling axle to described irradiation, described web member is provided with that match with external thread, provide lifting guiding for irradiating frame internal thread.
5. the multi-direction local temperature control of resistance to thermal exposure pick-up unit according to claim 4, is characterized in that:
Described control axle comprises head bearing and lower bearing,
Described head bearing and lower bearing include the lower body that cross section is can-like, and along the outward extending disc of tank mouth, described disc is provided with mesopore,
Wherein, head bearing circle transversely direction symmetry excision both sides sector structure, described frame is provided with upper depressed part corresponding to the structure of described head bearing,
Wherein, lower bearing circle vertically symmetrical excision both sides sector structure, described frame is provided with lower concave portion corresponding to the structure of described lower bearing.
6. the multi-direction local temperature control of resistance to thermal exposure pick-up unit according to claim 4, is characterized in that:
Describedly irradiate erection and have and control the corresponding web member of axle, described web member is provided with that match with external thread, provide lifting guiding for irradiating frame internal thread.
7. the multi-direction local temperature control of resistance to thermal exposure pick-up unit according to claim 4, is characterized in that:
Described crane also includes latch,
Described adjustable plate is semicircle shape, and the camber line limit along adjustable plate is provided with multiple adjustable plate through hole, and lamp door is provided with lamp door through hole corresponding to described adjustable plate through hole,
Described latch runs through described adjustable plate through hole and lamp door through hole, and lamp door is fixed on special angle.
8. the multi-direction local temperature control of resistance to thermal exposure pick-up unit according to claim 4, is characterized in that:
Described latch comprises columned latch core, the pin bushing be sheathed on outside latch core, spring and latch cap,
Described latch core comprises leading portion, screens and back segment, described screens between leading portion and back segment, convex,
Described pin bushing front end is provided with closing in,
The end of described leading portion is passed spring, stretches out described closing in, is fixed by shelves pin,
Described Spring Card is held between described closing in and described screens,
Described latch cap is provided with the cap aperture of wearing for shelves pin and leading portion entirety and the depressed part that shelves pin can be sunk in cap aperture by rotation.
9. the multi-direction local temperature control of resistance to thermal exposure pick-up unit according to claim 3, is characterized in that:
Described control module includes testing control module, historical data consults module, parameter setting module, temperature curve module, feedback of status module,
Testing control module comprises switch control module and voltage regulating module,
Feedback of status module comprises communication state feedback module and test parameter feedback module,
Described parameter setting module comprises dynamic temperature range restraint module and dynamic time control module, described data acquisition module is by the data feedback that collects to control module, and control module combines adjustment crane and lamp door job state by dynamic temperature range restraint module and dynamic time control module.
10. the multi-direction local temperature control of resistance to thermal exposure pick-up unit according to claim 9, is characterized in that:
Described dynamic temperature range restraint module and described dynamic time control module are equipped with multiple.
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CN103808760A (en) * | 2013-12-12 | 2014-05-21 | 交通运输部公路科学研究所 | Thermal excitation device for infrared thermal imaging nondestructive detection on concrete structure |
CN203606262U (en) * | 2013-12-09 | 2014-05-21 | 苏州诺威特测控科技有限公司 | Ultraviolet aging test chamber |
CN203720110U (en) * | 2014-03-04 | 2014-07-16 | 东北林业大学 | Wood nondestructive detection device with function of real-time imaging at any angle |
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2014
- 2014-12-08 CN CN201410735211.XA patent/CN104655432A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20110092774A (en) * | 2010-02-10 | 2011-08-18 | 류봉현 | Angle adjusting device for paint dryer |
CN202098429U (en) * | 2011-06-29 | 2012-01-04 | 鸡西永益煤矿机械制造有限公司 | Clamp ring of safety lock pin of mine car |
CN203606262U (en) * | 2013-12-09 | 2014-05-21 | 苏州诺威特测控科技有限公司 | Ultraviolet aging test chamber |
CN203575085U (en) * | 2013-12-10 | 2014-05-07 | 浙江中坚科技股份有限公司 | Knife flywheel lifting control mechanism |
CN103808760A (en) * | 2013-12-12 | 2014-05-21 | 交通运输部公路科学研究所 | Thermal excitation device for infrared thermal imaging nondestructive detection on concrete structure |
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