CN104647044B - A kind of processing technology of automobile brake pincers support - Google Patents
A kind of processing technology of automobile brake pincers support Download PDFInfo
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- CN104647044B CN104647044B CN201510111301.6A CN201510111301A CN104647044B CN 104647044 B CN104647044 B CN 104647044B CN 201510111301 A CN201510111301 A CN 201510111301A CN 104647044 B CN104647044 B CN 104647044B
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- support
- automobile brake
- station
- processing
- conveying device
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/046—Handling workpieces or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
- B23Q7/1426—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
Abstract
A kind of processing technology of automobile brake pincers support, automobile brake is clamped by support by the first transfer robot and is put into broaching machine processing part from feeding and conveying device taking-up, and then wire pulling method is carried out to automobile brake pincers support, automobile brake is clamped by support taking-up by the first transfer robot after the completion of wire pulling method and is put into transfer conveying device, automobile brake in transfer conveying device is clamped to the processing for the screwed hole that support is sent on screw thread process part progress front panel by second conveyor device people, the automobile brake pincers support that screw thread process part processes is delivered into lower material conveying device finally by second conveyor device people.The processing technology, it is not only able to greatly reduce labor intensity, improve automatization level, improve production efficiency, and the processing technology can carry out whole processing on a production line to brake-caliper support, reduce the stress influence that support is clamped to automobile brake caused by artificial carry, improve the yield rate and quality of automobile brake pincers support.
Description
Technical field
The present invention relates to a kind of processing technology, more particularly to a kind of processing technology of automobile brake pincers support.
Background technology
Automobile brake pincers support be brake system of car important component, in vehicle traveling process, brake disc with
Vehicle wheel rotation, brake-caliper support is fixed, and when braking, the brake block on brake-caliper support clamps braking
Disk completes braking action.So the quality of brake-caliper support performance has very big influence for the brakes of automobile.
Automobile brake clamps the structure of support, is an irregular obform body as shown in Figure 1-2, including before centre
Panel 100, and the sidepiece 200 to be extended back positioned at the two bottom sides of front panel 100, front panel 100 are an irregular bridge shape
Plate, both sides are downward compared with center section.The top both sides of front panel are respectively equipped with two screws, and the lower section both sides of front panel are set
There is prominent projection 101 forward, screw also is provided with projection 101.
At present, in the process on each screw and surface, broaching, milling in the machining of automobile brake pincers trestle component
Cut, drill and the technique such as tapping is completed by different equipment respectively, be not connected to independently of each other between each equipment, workpiece is in each equipment
Between transmission take time and effort, and the phenomenon for being also easy to leakage processing occur and then produce substandard products and waste product, thus product into
Product rate is relatively low.And each equipment typically uses artificial loading and unloading, not only labor strength is big, and production efficiency is not also high, and
Bad influence will also result in the quality of part.
The content of the invention
The technical problems to be solved by the invention are to provide that a kind of production efficiency is high, process time is short, and realize automatically
The processing technology for the automobile brake pincers support being machined to automobile brake pincers support.
Technical scheme is used by the present invention solves above-mentioned technical problem：A kind of processing work of automobile brake pincers support
Skill, including the wire pulling method of the groove of front panel lower surface both sides is carried out to automobile brake pincers support, and carry out on front panel
The processing of screwed hole, it is characterised in that：Automobile brake is clamped into support by the first transfer robot to take out from feeding and conveying device
Broaching machine processing part is put into, and then wire pulling method is carried out to automobile brake pincers support, passes through the first conveying after the completion of wire pulling method
Automobile brake is clamped support taking-up from broaching machine processing part and is put into transfer conveying device by robot, passes through second conveyor device people
The processing for the screwed hole that automobile brake pincers support in transfer conveying device is sent on screw thread process part progress front panel, most
The automobile brake that screw thread process part processes is clamped by support by second conveyor device people afterwards and delivers to lower material conveying device.
Preferably, the broaching machine processing part includes four stations to automobile brake pincers support processing, and the first station is
The loading and unloading station of loading and unloading is carried out to automobile brake pincers support, second station is that the putting position that support is clamped to automobile brake is
The no accurate detection station detected, 3rd station are that the groove for the front panel lower surface both sides for clamping support to automobile brake enters
The rough station of the rough processing of row, the 4th station are that the groove for the front panel lower surface both sides that support is clamped to automobile brake carries out essence
Draw the finish draw station of processing.
In order to realize to being processed while four stations, the rotary table of fixed car brake-caliper support can be in four works
Cycle rotation between position, and receive the first transfer robot from the first station and next automobile system is conveyed through from feeding and conveying device
Dynamic pincers support, goes to second station and is processed, go to 3rd station after processing successively and the 4th station is processed, finally
The first station is gone to again, and the workpiece after processing is taken out by the first transfer robot.
Preferably, the angle that the rotary table rotates between each two of four stations is 90 degree.
Preferably, the screw thread process part includes four stations, wherein a station is loading and unloading station, two stations are to preceding
End face where M12 screwed holes on panel carries out Milling Process, and three stations carry out drilling and the tapping of M12 screwed holes, four works
Position carries out brill ream and the tapping of M9 screwed holes.
Processed to realize while four stations, in screw thread process part the revolution of fixed car brake-caliper support add
Work platform can between four stations cycle rotation, and receive the automobile system that is sent from second conveyor device people in a station
It is dynamic to clamp support and clamp, two, three and four stations are then gone to successively and are processed, and finally go to a station again by the second conveying
Robot takes out the workpiece after processing.
Preferably, the front panel that automobile brake pincers support in part is processed in the broaching machine is set up and above and below sidepiece
It is extended, the horizontal forward setting of front panel of automobile brake pincers support, sidepiece extend back in the screw thread process part,
The transfer conveying device is provided with transfer manipulator, and the transfer manipulator receives the automobile transmitted from the first transfer robot
Brake-caliper support and to its posture and towards being put into transfer conveyer belt after being adjusted.
Preferably, M12 thread Pilot hole is first drilled out in three station, then attacks M12 screw threads.
Preferably, M9 thread Pilot hole and the end face in ream flat drill hole are first drilled out in four station by counterbit, then attacks M9 spiral shells
Line.
Be easy to control to clamp automobile brake the motion of support, the feeding and conveying device and transfer conveying device it is defeated
The destination terminal sent is equipped with the baffle plate of up and down motion, and the motion that support is clamped to automobile brake is controlled.
Compared with prior art, the advantage of the invention is that the automatic production line and its processing technology, have been not only able to
Total detachment manually carries out the production and processing of the automobile brake pincers support of full-automation, and the surface that support is clamped to automobile brake is drawn
Cut and the processing of screwed hole, greatly reduce labor intensity, improve automatization level, and in the automatic production line
Screw thread process part and broaching machine processing part can carry out the processing of the multiple stations of multiple workpiece simultaneously, more improve life
Efficiency is produced, shortens process time.And the processing technology can carry out whole on a production line to brake-caliper support
Processing, reduce the stress influence that support is clamped to automobile brake caused by artificial carry, improve automobile brake pincers support
Yield rate and quality.
Brief description of the drawings
Fig. 1 is that the automobile brake of the embodiment of the present invention clamps the schematic perspective view of support.
Fig. 2 is the schematic perspective view that the automobile brake of the embodiment of the present invention clamps the other direction of support.
Fig. 3 bows for the automatic production line used in its in the processing technology of the automobile brake pincers support of the embodiment of the present invention
View.
Fig. 4 is vertical for the automatic production line used in its in the processing technology of the automobile brake pincers support of the embodiment of the present invention
Body schematic diagram (removing section components).
Fig. 5 is in the automatic production line used in its in the processing technology of the automobile brake pincers support of the embodiment of the present invention
The schematic diagram of broaching machine part.
Fig. 6 is the enlarged drawing of H parts in Fig. 3.
Fig. 7 is in the automatic production line used in its in the processing technology of the automobile brake pincers support of the embodiment of the present invention
The schematic diagram of feeding and conveying device.
Fig. 8 is in the automatic production line used in its in the processing technology of the automobile brake pincers support of the embodiment of the present invention
The schematic diagram of transfer conveying device.
Fig. 9 is the screw thread process in the automatic production line used in its in the processing technology of automobile brake of the present invention pincers support
Partial schematic perspective view.
Figure 10 adds for the screw thread in the automatic production line used in its in the processing technology of automobile brake of the present invention pincers support
The top view of the Ministry of worker point.
Figure 11 adds for the screw thread in the automatic production line used in its in the processing technology of automobile brake of the present invention pincers support
The schematic perspective view of the mobile platform of the Ministry of worker point.
Figure 12 adds for the screw thread in the automatic production line used in its in the processing technology of automobile brake of the present invention pincers support
The schematic perspective view of the other direction of the mobile platform of the Ministry of worker point.
Figure 13 adds for the screw thread in the automatic production line used in its in the processing technology of automobile brake of the present invention pincers support
The schematic perspective view of the fixture of the Ministry of worker point.
Figure 14 adds for the screw thread in the automatic production line used in its in the processing technology of automobile brake of the present invention pincers support
The schematic perspective view of the other direction of the fixture of the Ministry of worker point.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing embodiment.
As shown in Figure 1-2, the schematic perspective view of support is clamped for automobile brake, automobile brake pincers support is included positioned at centre
Front panel 100, and the sidepiece 200 to be extended back from the both sides of front panel 100, the front panel 100 are an irregular approximation
The plate of bridge shape, both ends are downward, middle upward compared with both ends.The bottom both sides of the front panel 100 are provided with projection prominent forward
101, the top position of the projection 101 of the front panel 100 is needed to be processed into two M12 screwed holes 102, and the front panel 100 is dashed forward
A M9 screwed hole 103 is respectively provided with the position of block 101.Two side positions of the lower surface of the front panel 100 of brake-caliper support 10
The groove 201 extended in the same direction with sidepiece 200 is additionally provided with, the groove 201 also extends on the lower surface of sidepiece 200, and is located at
Projection 101 relative to center outside.
As shown in figs. 3-14, the automatic production line and its processing technology of automobile brake pincers support, including feeding conveying
Device 1, lower material conveying device 2, broaching machine processing part 3 and screw thread process part 4, and process part 3 and screw thread positioned at broaching machine
The transfer conveying device 5 processed between part 4, and multiple transfer robots.
The feeding and conveying device 1 and lower material conveying device 2 are disposed adjacent positioned at homonymy, and from feeding and conveying device 1
Broaching machine processing part 3, transfer conveying device 5 and screw thread are sequentially provided with respectively clockwise or counter-clockwise to lower material conveying device 2
Process part 4.And it is provided with the first conveyer between feeding and conveying device 1, broaching machine processing part 3 and transfer conveying device 5
Device people 61, second conveyor device people 62 is provided between transfer conveying device 5, screw thread process part 4 and lower material conveying device 2.
First transfer robot 61 is used to the automobile brake pincers support in feeding and conveying device 1 being sequentially placed into broaching machine processing part
3 are processed, and broaching machine is processed in part 3 to the automobile brake pincers support taking-up processed and is put into transfer conveying device 5, institute
The direction for being used for adjusting automobile brake pincers support in transfer conveying device 5 is stated, and the second conveyor device people 62 transfers by
Send the automobile brake that passes in device 5 to clamp support and take out to be put into screw thread process part 4 and be processed, and by screw thread process
The automobile brake pincers support machined in part 4, which takes out, is put into lower material conveying device 2.Therefore as long as operating personnel are defeated in feeding
Device is sent to be put into automobile brake pincers support, can be in the brake-caliper support that the taking-up of lower material conveying device processes, you can realize automobile
The automated production of brake-caliper support, not only labor intensity is low, and substantially increases production efficiency.
As shown in fig. 7, being the schematic diagram of the feeding and conveying device 1, the feeding and conveying device 1 includes the support 11 of bottom,
And the feeding conveyer belt 12 that horizontal cross is set on support 11, above the destination terminal of the feeding conveyer belt 12, i.e., on
On the second end for expecting conveyer belt 12, the motion that the baffle plate 13 provided with up and down motion clamps support to automobile brake is controlled, feeding
The first end of conveyer belt 12 is initiating terminal, and the baffle plate 13 is fixed on top-support 14, and the top-support 14 is fixed on support
Motor 15 is further fixed on 11, and on top-support 14 drives the baffle plate vertically movable about 13, and baffle plate 13 is downward
When, the automobile brake pincers support 300 sent from the first end of feeding conveyer belt 1 to the second end can be blocked, when needs first
During 61 pickup of transfer robot, baffle plate 13 moves up, and the automobile brake pincers support 300 of the rear side of baffle plate 13 moves forward to second
End is held, then the first transfer robot 61 takes out automobile brake pincers support 300 from feeding conveyer belt 12, is put into broaching machine and adds
It is processed in the Ministry of worker point 3.The structure and the structure of feeding and conveying device 1 of lower material conveying device 2 are essentially identical, including support with
And the blanking conveyer belt that horizontal cross is set on support, but can be not provided with above the second end of lower material conveying device 2
Baffle plate, as long as the instrument provided with splicing, from blanking conveyer belt one end to the automobile machined of another end motion
Brake-caliper support, dropped automatically from blanking conveyer belt.
Preferably, as shown in Figure 3,4, the feeding and conveying device 1 and lower material conveying device 2 placed side by side can extend in the same direction,
And the direction of transfer of feeding and conveying device 1 and lower material conveying device 2, i.e. the motion side of feeding conveyer belt 12 and blanking conveyer belt
To opposite.
As shown in Fig. 3,4,5 and 6, broaching machine processing part 3 is included positioned at middle rotary table 31, the rotary work
Platform 31 include underlying fixed part 311 and it is above can around the axial direction that it is vertically arranged relative to fixed part 311
The turntable 312 of horizontal rotation, it is preferable that the structure of the rotary table 31 may be referred to apply disclosed in CN101450046B
Structure, other structures can also be used.
The rotary table 31 can between multiple stations cycle rotation, and on rotary table 31 in multiple stations
The fixed car brake-caliper support 300 of clamp for machining 32 is equipped with the position of at least one station.As seen in figures 3-6, the broaching machine
Processing part 3 includes four stations, and the rotary table 31 is square, and the position on wherein relative two sides is provided with and added
Clamping apparatus 32, the angle that the rotary table 31 rotates between four stations are 90 degree.Broaching machine processing part 3 includes the
One station 301, second station 302, the station 304 of 3rd station 303 and the 4th, wherein the first station 301 is loading and unloading station, the
Two stations 302 are detection station, and whether detect the putting position of workpiece accurate, and 3rd station 303 is rough station, the 4th station
304 be finish draw station, the rotary table 31 of the station 304 of 3rd station 303 and the 4th to position side be respectively equipped with
Broaching machine 33, the broaching machine 33 includes the lathe bed 331 being vertically arranged, the drive mechanism being fixed on lathe bed 331, along lathe bed about 331
The slide carriage 332 of motion and the broaching tool being fixed on slide carriage, with the motion of slide carriage, you can realize adding on rotary table 31
The broaching for the automobile brake pincers support 300 that clamping apparatus 32 is fixed.And the station 304 of broaching machine 33 and the 4th of the 3rd station 303
Broaching machine 33 set in 90 degree angles, its drive mechanism is independent, can install the drawing of different broaching tool progress different parts respectively
Cut processing.Support 300 is clamped with rotary table 31 from the automobile brake after the broaching of the station 304 of 3rd station 303 and the 4th
The first station 301 is gone to, and discharging action is carried out by the first transfer robot 61.Due to depositing for rotary table 31
, and because two opposite side of rotary table 31 are provided with clamp for machining 32, therefore broaching machine processing part 3 can be simultaneously
Two stations are processed, i.e. when carrying out the process of feeding, discharge, 3rd station can clamp the first station to automobile brake simultaneously
Support is broached, or when second station can detect to the automobile brake pincers support of feeding, the 4th station can be same
When automobile brake pincers support is broached, this not only increases the automation of production, save and artificial transport workpiece by hand
Time, and substantially increase production efficiency, reduce labor intensity.And the clamp for machining on the rotary table 31
The 32 automobile brake pincers supports 300 fixed and the automobile brake pincers support 300 processed, the front side table of its front panel 100
Face 105 is set up, i.e. the sidepiece 200 of automobile brake pincers support extends downwardly.And those skilled in the art will be seen that
Arrive, can be equipped with clamp for machining relative to four stations on rotary table 31, can so realize the same of four stations
It Shi Jiagong, only can also be provided with clamp for machining by with respect to three stations, can so realize and three stations are carried out while processed,
There can be clamp for machining only with respect to a station, can so realize the workpiece on rotary table 31 successively in each work
Processing on position.
Broaching machine processing part 3 also includes broaching machine power distribution cabinet part 35, broaching machine hydraulic station part 36, broaching machine air-conditioning cooling end
Divide 37.Broaching machine processing part 3, which is used to broach, forms the groove 201 for the lower surface both sides of front panel 100 that automobile brake clamps support,
Therefore, in the clamp for machining 32 of broaching machine processing part 3, the front panel 100 of automobile brake pincers support 300 is set up, side
Portion 200 is setting up and down.
Pressed from both sides from the automobile brake pincers support 300 that broaching machine processing part 3 is processed by the first transfer robot 61 to transfer
The first end of conveying device 5, the transfer conveying device 5 include being located at the support 51 of bottom and being fixed on level on support 51 prolonging
The transfer conveyer belt 52 stretched, the transfer conveyer belt 52 therefrom turn one end of conveying device 5 to another end motion.Due to adding in screw thread
That is processed in the Ministry of worker point 4 is the front side surface 105 of the front panel 100 of automobile brake pincers support 300, and processes part from broaching machine
3 automobile brakes pincers support 300 its front side surface 105 processed are set up, from the first transfer robot 61 is sent to
The automobile brake pincers support 300 for turning conveying device 5 is still that preceding surface is set up, therefore, it is necessary to clamps support to automobile brake
300 carry out the adjustment of the adjustment, i.e. direction of postures, and whole step is required for not completing by artificial, so, transfer in this
Device 5 is sent also to include transfer manipulator 53, the transfer manipulator 53 is fixed on the top of support 51, positioned at the upper of transfer conveyer belt 52
Side is arranged at intervals, and it includes the mechanical arm 531 that can be rotated by 360 ° and bob and weave around the axle of its own, machinery
The front end of arm 531 is handgrip 532, and the handgrip 532 can take over automobile brake pincers support from the first transfer robot 61
300, then rotate to an angle after being adjusted the direction of automobile brake pincers support 300 and angle, be placed on transfer biography
One end of band 52 is sent, automobile brake pincers support 300 is sent to by the another of transfer conveying device 5 by the motion of transfer conveyer belt 52
One end.Preferably, the other end of the transfer conveying device 5 is additionally provided with the baffle plate 55 of up and down motion, and the structure of the baffle plate 55 is similar
Baffle arrangement in the end of feeding and conveying device second.
Second conveyor device people 62 between transfer conveying device 5 and screw thread process part 4, which can convey transfer, to be filled
The automobile brake pincers support 300 for putting 5 second ends takes out and is put into screw thread process part 4 and is processed.
Screw thread process part 4, as shown in Fig. 9-14, including one is located at middle rotary table 41, and is located at turn around
For machined surface around workbench 41 towards multiple lathes 42 of rotary table 41, the rotary table 41 can be in multiple stations
Between rotate horizontally, and be correspondingly provided with a machine on the position of other stations in each station in addition to first station
Bed 42, the position that each station is corresponded on rotary table 41 are provided with one group of fixture 43.
As shown in figure 9, the rotary table 41 is square for substantially, the corresponding station in each direction, i.e., one is shared
Four stations, respectively station A, two station a B, three station C and four station D, wherein a station is loading and unloading station, two, three
With four stations corresponding to position be provided with lathe 42, the position of rotary table 41 corresponding to each station is provided with one group of fixture
43.Angle between each station is 90 degree.
The rotary table 41 includes pedestal 411, and on pedestal 411 relative to pedestal 411 around vertical direction
The panoramic table 412 axially horizontally rotated.The structure of the rotary table 41 may be referred to apply disclosed in CN101450046B
Structure, other structures can also be used.
2nd, lathe 42 is additionally provided with three and four stations, the lathe 42 includes a three-dimensional mobile platform 44, can realize X, Y
With the movement in tri- directions of Z, the machining tool 45 in three-dimensional mobile platform 44, the horizontal cross of machining tool 45 towards
Rotary table 41 extends, and it processes end towards rotary table 41, can be with the movement pair of three-dimensional mobile platform 44
Fixed workpiece is processed on rotary table 41.As shown in Figure 11,12, it is the schematic diagram of lathe 42, it is described three-dimensional mobile
Platform 44 includes a base 441, and the X moved in X direction on base 441 to bottom plate 442, and positioned at X to bottom plate
The Y-direction bottom plate 443 moved along Y-direction on 442, the Z-direction bottom plate 444 moved on Y-direction bottom plate 443 along Z-direction, described X, Y and Z
Three directions are vertical two-by-two, it is preferable that Z-direction is above-below direction, and X and Y are horizontal direction.Extend up and down on the Z-direction bottom plate 444
Face on be fixed with the machining tool 45 towards rotary table 41 laterally set, the machining tool 45 can be one,
Can be multiple, the machining tool 45 can be that boring drill bit or the counterbit for boring ream or tapping are used
Processing head, it is preferable that the hole that machining tool 45 is fixed on the Z-direction bottom plate 444 is demountable structure, and different processing can be selected
Instrument 45 is replaced.Machining tool 45 is each horizontally disposed, and processes end face to revolution machine table 41, machining tool 45
Each being equipped with motor is driven processing to it.
Preferably, the three-dimensional mobile platform 4 also includes being fixed on the X of the side of base 441X directions one to motor
4411, and on base 441, along X to the X direction guiding rails 4412 of extension, the output shaft of motor 4411 is also along X to prolonging
Stretch, output shaft is connected to an X along X to extension to screw mandrel 4413 by a shaft coupling, the X to being cased with a nut on screw mandrel,
The X is a bearing block 4414 to the other end of screw mandrel, and the nut is fixed with X to the phase of bottom plate 442, and the X can to bottom plate 442
Moved under the driving of motor 4411 along X direction guiding rails 4412.
Preferably, the X to bottom plate 442 be provided with along Y-direction extend Y-direction guide rail 4422, and positioned at X to bottom plate 442Y to
The Y-direction motor 4421 of one side, the output shaft of motor 4421 also extend along Y-direction, and output shaft is connected by a shaft coupling
Be connected to a Y-direction screw mandrel 4423 extended along Y-direction, be cased with a nut on the Y-direction screw mandrel 4423, the Y-direction screw mandrel 4423 it is another
One end is a bearing block 4424, and the nut is fixed with the phase of Y-direction bottom plate 443, and the Y-direction bottom plate 443 can be in Y-direction motor
Moved under 4421 driving along Y-direction guide rail 4422.
Preferably, the Y-direction bottom plate 443 be provided with along Z-direction extend Z-direction guide rail 4432, and positioned at Y-direction bottom plate 443Z to
The Z-direction motor 4431 of one side, it is preferable that the Z-direction guide rail 4432 is setting up and down, and top is provided with connecting plate 4435
Connection, the Z-direction motor 4431 are fixed on the connecting plate 4435 at the top, the output shaft of Z-direction motor 4431
Also extend along Z-direction, output shaft is connected to a Z-direction screw mandrel 4433 extended along Z-direction, the Z-direction screw mandrel 4433 by a shaft coupling
On be cased with a nut, the other end connection of the Z-direction screw mandrel 4433 with the bearing block of the Y-direction bottom plate 443, the nut with
The phase of Z-direction bottom plate 444 is fixed, and the Z-direction bottom plate 444 can be transported under the driving of Z-direction motor 4431 along Z-direction guide rail 4432
It is dynamic.
Preferably, station A is upper and lower discharge position, therefore, lathe 42 is not provided with the station, is realized on the station
The installation and removal of automobile brake pincers support to be processed, after automobile brake pincers support installs, brake-caliper support half into
For the front panel of product towards the outside of rotary table 41, rotary table 41 is rotated by 90 ° from a station A turns to two station B, and two
Lathe 42 is provided with the machining tool of Milling Process corresponding on station B, with the movement of three-dimensional mobile platform 44, to front panel
End face where M12 screwed holes on 100 carries out Milling Process, is rotated by 90 ° then as rotary table 41, from two station B
The machining tool that the lathe 42 on three station C, three station C is provided with drilling and tapping is turned to, with the lathe on three station C
The movement of three-dimensional mobile platform 44 on 42, is drilled and tapping to end face where M12 screwed holes, first drills out M12 spiral shell
Line bottom outlet, then M12 screw threads are attacked, then rotary table 41 is rotated by 90 ° to four station D, with the shifting of three-dimensional mobile platform 44
It is dynamic, end face where M9 screwed holes is carried out to bore ream and tapping, M9 thread Pilot hole and the end face in ream flat drill hole are first drilled out by counterbit,
M9 screw threads are attacked again；Complete workpiece after the processing of all stations and rotate to a station with rotary table, carry out discharging and again
The process of new feeding.And, therefore, can be simultaneously in each work because rotary table relative to each station is equipped with fixture
All being processed on position, i.e. while loading and unloading are carried out, two stations, three stations and four stations are processed a station, this
Sample greatly reduces process time, has saved cost, improves production efficiency.
As illustrated in figs. 13-14, it is the fixture being fixed on rotary table 41, including is fixed on the water of rotary table 41
Fixed seat 431 in plane, and the intermediate mass 432 projected upwards in fixed seat 431, the both sides of the intermediate mass 432 are each
Provided with a groove locating piece 433, the lower surface of the sidepiece 200 of the brake-caliper support is provided with a upward groove 201, the groove
The top of locating piece 433 has the convex portion 4331 to match with the position of the groove 201 and size.
A preceding briquetting 434 is respectively provided with front of the both sides of the intermediate mass 432 of the fixed seat 431, the preceding briquetting 434 can be towards
Fixed seat 431 moves forward and backward the preceding surface 105 for compressing or unclamping front panel 100, and then compresses and unclamp the brake-caliper support
The both side ends of front panel 100.
The both sides of the intermediate mass 432 of the fixed seat 431, i.e., the top position of preceding briquetting 434, are respectively provided with a briquetting 435, should
Briquetting 435 can move up and down.When placing the brake-caliper support, the front panel 100 of brake-caliper support is across positioned at intermediate mass 432
Top, groove 201 match with groove locating piece 433, and the groove locating piece 433 is connected with one first oil cylinder 4332, and this
One oil cylinder 4332 is between groove locating piece 433 and intermediate mass 432 so that the groove locating piece 433 can be relative to centre
Block 432 is adjacent to the surface of the groove 201 to both sides side-to-side movement so that the automobile brake clamps the center and left and right of support
Position is fixed.So that the right position and upper-lower position Primary Location of the brake-caliper support.And those skilled in the art can
To recognize, can also be not necessarily intended to be provided with convex portion 4331 on groove locating piece 433, as long as the groove locating piece 43 and braking
Clamp the rear surface of the front panel 100 of support and fit to coordinate with the inner surface of side lever 200 and position the brake-caliper support
Front and rear and right position.
Preceding briquetting 434 is connected with one second oil cylinder 4341, and second oil cylinder 4341 is located at preceding briquetting 434 and fixed seat
Between 431, preceding briquetting 434 can compress the both sides position of front panel 100 backward so that the front and back position of brake-caliper support is fixed.
Briquetting 435 compresses downwards the top of the front panel 100 of brake-caliper support respectively so that the upper-lower position of brake-caliper support is fixed.
The briquetting 435 is connected with one the 3rd oil cylinder 4351, and the 3rd oil cylinder 4351 is between briquetting 435 and fixed seat 431 so that pressure
Block 435 can move up and down, it is preferable that an at least side-lower for the briquetting 435 is provided with locating piece 436, the locating piece 436 and pressure
One side-lower of block 435 is oppositely arranged, and the position moved downward for positioning briquetting 435.
And the screw thread process part 4 also includes air-conditioning cooling segment 46, hydraulic station part 47, power distribution cabinet part 48.
The automatic production line and its processing technology, it is not only able to completely disengage the artificial automobile brake for carrying out full-automation
The production and processing of support is clamped, the surface that support is clamped to automobile brake is broached and the processing of screwed hole, greatly reduces labor
Fatigue resistance, improves automatization level, and screw thread process part in the automatic production line and broaching machine processing part are equal
The processing of the multiple stations of multiple workpiece can be carried out simultaneously, more improved production efficiency, shortened process time.And it should add
Work technique can carry out whole processing on a production line to brake-caliper support, reduce caused by artificial carry to vapour
The stress influence of car brake-caliper support, improve the yield rate and quality of automobile brake pincers support.
Although the preferred embodiments of the present invention described in detail above, it is to be clearly understood that for this area
Technical staff for, the present invention can have various modifications and variations.That is made within the spirit and principles of the invention appoints
What modification, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (9)
1. a kind of processing technology of automobile brake pincers support, including support (300) is clamped to automobile brake and carried out under front panel (100)
The wire pulling method of the groove (201) of surface both sides, and carry out the processing of the screwed hole on front panel (100), it is characterised in that：It is logical
Cross the first transfer robot (61) and automobile brake pincers support (300) is put into broaching machine processing department from feeding and conveying device (1) taking-up
Divide (3), and then support (300) is clamped to automobile brake and carries out wire pulling method, pass through the first transfer robot after the completion of wire pulling method
(61) automobile brake is clamped into support (300) taking-up from broaching machine processing part (3) and is put into transfer conveying device (5), the transfer
It is used for the direction for adjusting automobile brake pincers support in conveying device (5), transfer is conveyed by second conveyor device people (62) and filled
Put adding for the screwed hole that the automobile brake pincers support (300) in (5) is sent on screw thread process part (4) progress front panel (100)
Work, the automobile brake pincers support that screw thread process part (4) process is delivered into blanking finally by second conveyor device people (62)
Conveying device (2)；
The front panel of automobile brake pincers support (300) is set up in the broaching machine processing part (3) and sidepiece extends up and down
Set, the horizontal forward setting of front panel of automobile brake pincers support (300), sidepiece prolong backward in the screw thread process part
Stretch, the transfer conveying device (5) is provided with transfer manipulator (53), and the transfer manipulator (53) is received from the first conveyer
The automobile brake that device people (61) is transmitted clamps support (300) and is put into transfer conveyer belt to its posture and towards after being adjusted
(52)。
2. the processing technology of automobile brake pincers support as claimed in claim 1, it is characterised in that：The broaching machine processes part
(3) support (300) processing is clamped to automobile brake and includes four stations, the first station (301) is to clamp support to automobile brake
(300) the loading and unloading station of loading and unloading is carried out, second station (302) is that the putting position that support (300) is clamped to automobile brake is
The no accurate detection station detected, 3rd station (303) are that front panel (100) lower surface two of support is clamped to automobile brake
The groove (201) of side carries out the rough station of rough processing, and the 4th station (304) is the front panel that support is clamped to automobile brake
(100) groove (201) of lower surface both sides carries out the finish draw station of finish draw processing.
3. the processing technology of automobile brake pincers support as claimed in claim 2, it is characterised in that：Fixed car brake-caliper support
(300) rotary table (31) can between four stations cycle rotation, and from the first station (301) receive first conveying
Robot (61) is conveyed through the automobile brake pincers support (300) come from feeding and conveying device (1), goes to second station (302) and enters
Row processing, goes to 3rd station (303) and the 4th station (304) is processed, finally go to the first work again successively after processing
The workpiece after processing is taken out by the first transfer robot (61) in position (301).
4. the processing technology of automobile brake pincers support as claimed in claim 3, it is characterised in that：The rotary table (31)
The angle rotated between each two of four stations is 90 degree.
5. the processing technology of automobile brake pincers support as claimed in claim 1, it is characterised in that：The screw thread process part
(4) four stations are included, wherein a station (A) is loading and unloading station, two stations (B) are to the M12 screwed holes on front panel (100)
Place end face carries out Milling Process, and three stations (C) carry out drilling and the tapping of M12 screwed holes, and four stations (D) carry out M9 screw threads
The brill ream in hole and tapping.
6. the processing technology of automobile brake pincers support as claimed in claim 5, it is characterised in that：In screw thread process part (4)
The revolution machine table (41) of middle fixed car brake-caliper support can between four stations cycle rotation, and at a station (A)
Receive the automobile brake pincers support (300) sent from second conveyor device people (62) and clamp, then go to two successively,
Three and four stations are processed, and finally go to a station again and the workpiece after processing is taken out by second conveyor device people (62).
7. the processing technology of automobile brake pincers support as claimed in claim 5, it is characterised in that：In three station (C) first
M12 thread Pilot hole is drilled out, then attacks M12 screw threads.
8. the processing technology of automobile brake pincers support as claimed in claim 5, it is characterised in that：In four station (D) first
M9 thread Pilot hole and the end face in ream flat drill hole are drilled out by counterbit, then attacks M9 screw threads.
9. the processing technology of automobile brake pincers support as claimed in claim 1, it is characterised in that：The feeding and conveying device
(1) and the destination terminal of conveying of transfer conveying device (5) is equipped with the baffle plate of up and down motion, and the motion of support is clamped to automobile brake
It is controlled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510111301.6A CN104647044B (en) | 2015-03-13 | 2015-03-13 | A kind of processing technology of automobile brake pincers support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510111301.6A CN104647044B (en) | 2015-03-13 | 2015-03-13 | A kind of processing technology of automobile brake pincers support |
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| CN104647044A CN104647044A (en) | 2015-05-27 |
| CN104647044B true CN104647044B (en) | 2018-03-20 |
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| CN106078208B (en) * | 2016-07-28 | 2019-10-15 | 平湖拓伟思自动化设备有限公司 | A kind of intelligent manufacturing system based on industrial robot |
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| CN107877180A (en) * | 2017-12-18 | 2018-04-06 | 温州创宇智能设备有限公司 | A kind of earpiece automatic assembly line |
| CN108058053B (en) * | 2018-01-13 | 2023-10-13 | 湖南精专自动化技术有限公司 | Automatic blanking continuous drilling and milling machine tool for pliers |
| WO2019140591A1 (en) * | 2018-01-18 | 2019-07-25 | 常州恒联机械五金有限公司 | Complete machine integrating drilling, sinking, tapping and deburring |
| CN108274292A (en) * | 2018-03-26 | 2018-07-13 | 广东通立工业自动化系统有限公司 | Full-automatic six axis robot production line |
| CN109571280B (en) * | 2018-12-13 | 2021-03-23 | 汉德车桥(株洲)齿轮有限公司 | Automatic feeding and discharging control method for spiral bevel gear numerical control shot blasting system |
| CN109396849A (en) * | 2018-12-20 | 2019-03-01 | 泉州安肯自动化机械有限公司 | A kind of motor casing processing unit (plant) and processing technology |
| CN110103034B (en) * | 2019-06-14 | 2024-04-12 | 宁波运生电气科技有限公司 | Automatic milling and cleaning assembly line for automobile skylight guide rail and working method |
| CN113560976B (en) * | 2021-09-26 | 2022-01-11 | 宁波旭升汽车技术股份有限公司 | Burr removing device |
| CN115026518B (en) * | 2022-06-28 | 2024-03-22 | 天津铁科铁路信号有限公司 | Machining method for brake caliper of vehicle speed reducer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FR2620065B1 (en) * | 1987-09-07 | 1989-12-29 | Somex Sa | MECHANICAL PARTS PROCESSING MACHINE |
| KR20110087042A (en) * | 2010-01-25 | 2011-08-02 | 청광산업 주식회사 | Manufacturing method slip york of propeller shaft for automobile |
| CN202317651U (en) * | 2011-09-08 | 2012-07-11 | 福建鼎川机床有限公司 | Four-station gate valve digital control special machine |
| CN102489964B (en) * | 2011-12-15 | 2013-08-14 | 昆山恒源机械制造有限公司 | Method for machining bracket of automobile braking system |
| CN203495501U (en) * | 2013-10-12 | 2014-03-26 | 浙江万丰科技开发有限公司 | Unmanned flexible collinear production system of automobile aluminum alloy hub |
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Denomination of invention: Processing technology of automobile brake caliper bracket Effective date of registration: 20200804 Granted publication date: 20180320 Pledgee: Zhejiang Jinyun Rural Commercial Bank Co.,Ltd. technology sub branch Pledgor: ZHEJIANG CHR INTELLIGENT EQUIPMENT Co.,Ltd. Registration number: Y2020330000575 |
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Date of cancellation: 20210805 Granted publication date: 20180320 Pledgee: Zhejiang Jinyun Rural Commercial Bank Co.,Ltd. technology sub branch Pledgor: ZHEJIANG CHR INTELLIGENT EQUIPMENT Co.,Ltd. Registration number: Y2020330000575 |
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Denomination of invention: A processing technology of automobile brake caliper support Effective date of registration: 20210808 Granted publication date: 20180320 Pledgee: Zhejiang Jinyun Rural Commercial Bank Co.,Ltd. technology sub branch Pledgor: ZHEJIANG CHR INTELLIGENT EQUIPMENT Co.,Ltd. Registration number: Y2021330001097 |
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