CN203495501U - Unmanned flexible collinear production system of automobile aluminum alloy hub - Google Patents
Unmanned flexible collinear production system of automobile aluminum alloy hub Download PDFInfo
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- CN203495501U CN203495501U CN201320631550.4U CN201320631550U CN203495501U CN 203495501 U CN203495501 U CN 203495501U CN 201320631550 U CN201320631550 U CN 201320631550U CN 203495501 U CN203495501 U CN 203495501U
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Abstract
The utility model discloses an unmanned flexible collinear production system of an automobile aluminum alloy hub. The unmanned flexible collinear production system of the automobile aluminum alloy hub comprises a part feeding and discharging assembly line, a shot blasting machine, multiple sets of vision recognition devices, multiple sets of robot machining units, multiple sets of robot deburring units, a dynamic balance detection device, an airtight detection device and a waste recycling device. The vision recognition devices are arranged before the robot machining units and the robot deburring units respectively. The robot deburring units are located behind the robot machining units. The dynamic balance detection device and the airtight detection device are located behind the robot deburring units. The waste recycling device is respectively connected with the robot machining units, the robot deburring units, the dynamic balance detection device and the airtight detection device. The unmanned flexible collinear production system of the automobile aluminum alloy hub can achieve full-automation production of the automobile aluminum alloy hub, greatly improve production efficiency and product quality and meanwhile reduce production cost.
Description
Technical field:
The utility model relates to machinery manufacturing technology field, especially relates to a kind of aluminium alloy wheel hub of vehicle production system.
Background technology:
Current aluminium alloy wheel hub of vehicle is produced and is had automation, problem that flexibility degree is not high, and what need is manually more, and labour intensity is large, production efficiency is low, not only cause the production cost of aluminium alloy wheel hub of vehicle high, and properties of product is unstable.
Therefore the mechanized production system that, develop a kind of production efficiency that can increase substantially aluminium alloy wheel hub of vehicle and product quality, simultaneously reduces production costs is necessary very much.
Utility model content:
The purpose of this utility model provides a kind of aluminium alloy wheel hub of vehicle unmanned flexible manufacturing system with regard to being the weak point existing for prior art, and it can realize full-automatic production, increases substantially production efficiency and product quality, reduces production costs simultaneously.
For achieving the above object, the unmanned flexible mixed production system of aluminium alloy wheel hub of vehicle of the present utility model, for the wheel hub of different size is realized to flexible production, include: frame, upper and lower pieces streamline, shot-blasting machine, many cover device for visual identification, Duo Zu robot machined unit, many groups robotic deburring unit, dynamic balance detecting device, air-tightness detection device, waste recovery device, wherein, device for visual identification is arranged at respectively robot machined unit, before robotic deburring unit, the machined of Ge Zu robot is provided with industrial robot in unit, front lathe for machining, reverse side lathe for machining, machining center, workpiece is delivered to front lathe for machining by industrial robot successively by double-station synchronous pawl, reverse side lathe for machining, machining center completes the positive processing of wheel hub, the processing of wheel hub reverse side, PCD hole and valve inside hole, the robotic deburring unit consisting of industrial robot and multistation burr remover is positioned at rear, robot machined unit, dynamic poise device and air-tightness detection device are positioned at rear, robotic deburring unit, waste recovery device is connected with robot machined unit, dynamic balance detecting device and air-tightness detection device respectively by the waste product passage of upper and lower pieces streamline.
As technique scheme preferably, in described robot machined unit, around industrial robot, be provided with two front lathe for machining and a reverse side lathe for machining, the time in a wheel hub front of front lathe for machining processing and the processing of the reverse side lathe for machining time of two wheel hub reverse side is identical.
As technique scheme preferably, the position of described corresponding each robot machined unit of upper and lower pieces streamline is provided with wheel hub pusher, this wheel hub pusher consists of pusher cylinder and the Duo Gen axis of rolling, wherein, pusher cylinder is fixed near on the ground of industrial robot, the axis of rolling is arranged between two crossbeams of frame, and the push rod of pusher cylinder is inserted near between two axis of rolling of industrial robot one side.
As technique scheme preferably, in described frame, in device for visual identification below, be provided with wheel hub center positioning device and for finding the lift rotating equipment in valve inside hole.
As technique scheme preferably, described respectively organizing in processing of robots unit is respectively equipped with for completing the machined checkout gear that wheel hub centre bore detects, PCD hole location detects and valve inside hole side-play amount detects; Machined checkout gear is pneumatic measurer floating detection device, include fuselage, display, approach switch, isometry block, cylinder, lifting guide pillar, plane bearing mount pad, plane bearing, pneumatic measurer mount pad, detection head, wherein, detection head is arranged on pneumatic measurer mount pad, pneumatic measurer mount pad is connected with plane bearing mount pad through plane bearing, plane bearing mount pad is fixed on the lifting guide pillar top by air cylinder driven, isometry block is fixed on fuselage top, and approach switch and display are installed on fuselage outside.
As technique scheme preferably, between described plane bearing and plane bearing mount pad, be provided with back-up ring, lifting guide pillar coordinates with linear bearing.
As technique scheme preferably, the Machine Tool Communication of described machined checkout gear and robot machined unit, can realize automatic tool benefit according to testing result.
As technique scheme preferably, described production system realizes data acquisition by fieldbus, exchanges data is realized by fieldbus in control centre and each working cell, and preserve in real time wheel hub accuracy data, by OPC agreement, save the data on server, to realize by internet access and remote monitoring.
The beneficial effects of the utility model are: it arranges device for visual identification, processing of robots unit, deburring unit, dynamic balance detecting device and air-tightness detection device etc. along upper and lower pieces streamline, and lathe quantity and processing sequence in reasonable arrangement robot machined unit, not only can realize the full-automatic flexible production of aluminium alloy wheel hub of vehicle, and can increase substantially production efficiency and product quality, reduce production costs simultaneously.
Accompanying drawing explanation:
Below in conjunction with accompanying drawing, the utility model is described further:
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is the enlarged drawing of the robot machined cell mesh in Fig. 1;
The structural representation of the pusher of Tu3Wei Yu robot machined unit matching;
Fig. 4 is the installation site figure of device for visual identification of the present utility model;
Fig. 5 is machined structure of the detecting device schematic diagram of the present utility model;
Fig. 6 is the enlarged drawing of robotic deburring of the present utility model unit;
Fig. 7 is flow sheet of the present utility model.
The specific embodiment:
Therefore the following stated only, for embodying the preferred embodiment of the utility model principle, does not limit protection domain of the present utility model.
As shown in Figure 7: the unmanned flexible mixed production method of aluminium alloy wheel hub of vehicle of the present utility model comprises the steps:
(1) the preposition processing of wheel hub, first wheel hub carries out shotblasting processing by shot-blasting machine, scale removal, afterwards, on streamline, by device for visual identification, carry out hub type confirmation, communication is realized in Bing Yu robot machined unit, and failure returns to an operation, and eligible sorting is referred to corresponding robot machined unit;
(2) wheel hub machined, the wheel hub of different size is in corresponding robot machined unit, by industrial robot, by double-station synchronous pawl, first deliver to front lathe for machining and carry out the positive processing of wheel hub, complete after positive processing, deliver to reverse side lathe for machining and carry out the processing of wheel hub reverse side, afterwards, then deliver to machining center and carry out the processing of PCD hole and valve inside hole; In this step (2), around industrial robot, two front lathe for machining and a reverse side lathe for machining are set, the time that the time that makes every front lathe for machining process a wheel hub front is processed two wheel hub reverse side with reverse side lathe for machining is identical; By upper and lower pieces streamline, enter two wheel hubs of robot machined unit at every turn, first by industrial robot, be placed into successively two front lathe for machining and carry out front processing, by industrial robot, the wheel hub that completes positive processing is delivered to reverse side lathe for machining more afterwards and carry out reverse side processing.
(3) deburring, the wheel hub completing after machined enters robotic deburring unit, after device for visual identification identification hub type specification, by industrial robot, wheel hub is delivered to multistation burr remover and carries out deburring;
(4) wheel hub following process, carries out dynamic balancing and air-tightness detection to the wheel hub completing after deburring, and failure enters waste product passage, and eligible enters paint line and carries out application.
As shown in Figure 1: the unmanned flexible mixed production system of aluminium alloy wheel hub of vehicle of the present utility model includes: frame 100, upper and lower pieces streamline 10, shot-blasting machine 20, overlap more in device for visual identification 30, Wu Zu robot machined unit 40(Fig. 1, omitted in the middle of two groups), three groups of robotic deburring unit 60, dynamic balance detecting device 70, air-tightness detection device 80, waste recovery device 90, wherein, before device for visual identification 30 is arranged at respectively robot machined unit 40, robotic deburring unit 60.
See shown in Fig. 2 and Fig. 3: in Ge Zu robot machined unit 40, be provided with industrial robot 41, two front lathe for machining 42A and 42B, reverse side lathe for machining 43, a machining center 44; The time in front lathe for machining 42A or wheel hub 200 fronts of 42B processing is identical with the time of two wheel hub 110 reverse side of reverse side lathe for machining 43 processing; Between two front lathe for machining 42A and 42B, be provided with and blow aluminium bits device 45.
The position of upper and lower pieces streamline 10 corresponding each robot machined unit 40 is provided with wheel hub pusher 11, this wheel hub pusher 11 consists of pusher cylinder 111 and the Duo Gen axis of rolling 112, wherein, pusher cylinder 111 is fixed near on the ground of industrial robot 41, the axis of rolling 112 is arranged between two crossbeams of frame 100, and the push rod of pusher cylinder 111 is inserted near between two axis of rolling 112 of industrial robot 41 1 sides.
Obviously, by the way, make the three chassis beds (i.e. two front lathe for machining and a reverse side lathe for machining) in robot machined unit 40 can oepration at full load, thereby greatly improve utilization rate of equipment and installations and the production efficiency of robot machined unit 40.
As shown in Figure 4: in frame 100, in device for visual identification 30 belows, be provided with wheel hub center positioning device 101 and for finding the lift rotating equipment 102 in valve inside hole, so that accurate identification wheel hub 110 models of device for visual identification 30.
In addition, each is organized in processing of robots unit 40 and is all provided with machined checkout gear 50, and to complete, wheel hub centre bore detects, PCD hole location detects and valve inside hole side-play amount detects.Meanwhile, the Machine Tool Communication of machined checkout gear 50Yu robot machined unit 40, can realize automatic tool according to testing result and mend.
As shown in Figure 5: machined checkout gear 50 is pneumatic measurer floating detection device, include fuselage 501, display 502, approach switch 503, isometry block 504, cylinder 505, lifting guide pillar 506, plane bearing mount pad 507, plane bearing 508, pneumatic measurer mount pad 509, detection head 510, wherein, detection head 510 is arranged on pneumatic measurer mount pad 509, pneumatic measurer mount pad 509 is connected with plane bearing mount pad 507 through plane bearing 508, plane bearing mount pad 507 is fixed on lifting guide pillar 506 tops that driven by cylinder 505, isometry block 504 is fixed on fuselage 501 tops, 502 of approach switch 503 and displays are installed on fuselage 501 outsides.
Between plane bearing 508 and plane bearing mount pad 507, be provided with back-up ring 511, back-up ring 511 can limit the axial float of pneumatic measurer mount pad 509, can realize detection head 510 at the free floating of radially realizing 1mm; Lifting guide pillar 506 coordinates with linear bearing 512, to limit the radial displacement of lifting guide pillar 506.
In addition, fuselage 501 bottoms and contact position, ground are provided with beam 513, to reduce vibration, improve accuracy of detection.
During the work of machined checkout gear, first wheel hub 110 is placed on isometry block 504, detection head 510 upwards ejects under the effect of cylinder 505, touch after wheel hub 110 centre bores, under the effect of plane bearing, can realize detection head 510 automatic alignment wheel hub 110 centre bores in the radial extension of 1mm, thereby realize fast and accurately, detect.
See shown in Fig. 1 and Fig. 6: the robotic deburring unit 60 consisting of industrial robot 61 and multistation burr remover 62 is positioned at 40 rears, robot machined unit; Dynamic poise device 70 and air-tightness detection device 80 are positioned at 60 rears, robotic deburring unit; Waste recovery device 90 is connected with robot machined unit 40, robotic deburring unit 60, dynamic balance detecting device 70 and air-tightness detection 80 devices respectively by the waste product passage of upper and lower pieces streamline 10, the waste product producing to be recovered in each processing link.
The unmanned flexible mixed production system of aluminium alloy wheel hub of vehicle of the present utility model realizes data acquisition by fieldbus, exchanges data is realized by fieldbus in control centre and each working cell, and preserve in real time wheel hub accuracy data, by OPC agreement, save the data on server, to realize by internet access and remote monitoring.
Claims (8)
1. the unmanned flexible mixed production system of aluminium alloy wheel hub of vehicle, for the wheel hub of different size is realized to flexible production, it is characterized in that including: frame, upper and lower pieces streamline, shot-blasting machine, many cover device for visual identification, Duo Zu robot machined unit, many groups robotic deburring unit, dynamic balance detecting device, air-tightness detection device, waste recovery device, wherein, device for visual identification is arranged at respectively robot machined unit, before robotic deburring unit, the machined of Ge Zu robot is provided with industrial robot in unit, front lathe for machining, reverse side lathe for machining, machining center, workpiece is delivered to front lathe for machining by industrial robot successively by double-station synchronous pawl, reverse side lathe for machining, machining center completes the positive processing of wheel hub, the processing of wheel hub reverse side, PCD hole and valve inside hole, the robotic deburring unit consisting of industrial robot and multistation burr remover is positioned at rear, robot machined unit, dynamic poise device and air-tightness detection device are positioned at rear, robotic deburring unit, waste recovery device is connected with robot machined unit, dynamic balance detecting device and air-tightness detection device respectively by the waste product passage of upper and lower pieces streamline.
2. the unmanned flexible mixed production system of aluminium alloy wheel hub of vehicle according to claim 1, it is characterized in that: in described robot machined unit, around industrial robot, be provided with two front lathe for machining and a reverse side lathe for machining, the time in a wheel hub front of front lathe for machining processing and the processing of the reverse side lathe for machining time of two wheel hub reverse side is identical.
3. the unmanned flexible mixed production system of aluminium alloy wheel hub of vehicle according to claim 2, it is characterized in that: the position of described corresponding each robot machined unit of upper and lower pieces streamline is provided with wheel hub pusher, this wheel hub pusher consists of pusher cylinder and the Duo Gen axis of rolling, wherein, pusher cylinder is fixed near on the ground of industrial robot, the axis of rolling is arranged between two crossbeams of frame, and the push rod of pusher cylinder is inserted near between two axis of rolling of industrial robot one side.
4. the unmanned flexible mixed production system of aluminium alloy wheel hub of vehicle according to claim 1, is characterized in that: in described frame, in device for visual identification below, be provided with wheel hub center positioning device and for finding the lift rotating equipment in valve inside hole.
5. the unmanned flexible mixed production system of aluminium alloy wheel hub of vehicle according to claim 1, is characterized in that: described respectively organizing in processing of robots unit is respectively equipped with for completing the machined checkout gear that wheel hub centre bore detects, PCD hole location detects and valve inside hole side-play amount detects; Machined checkout gear is pneumatic measurer floating detection device, include fuselage, display, approach switch, isometry block, cylinder, lifting guide pillar, plane bearing mount pad, plane bearing, pneumatic measurer mount pad, detection head, wherein, detection head is arranged on pneumatic measurer mount pad, pneumatic measurer mount pad is connected with plane bearing mount pad through plane bearing, plane bearing mount pad is fixed on the lifting guide pillar top by air cylinder driven, isometry block is fixed on fuselage top, and approach switch and display are installed on fuselage outside.
6. the unmanned flexible mixed production system of aluminium alloy wheel hub of vehicle according to claim 5, is characterized in that: between described plane bearing and plane bearing mount pad, be provided with back-up ring, lifting guide pillar coordinates with linear bearing.
7. according to the unmanned flexible mixed production system of the aluminium alloy wheel hub of vehicle described in any one in claim 1～6, it is characterized in that: the Machine Tool Communication of described machined checkout gear and robot machined unit, can realize automatic tool according to testing result and mend.
8. the unmanned flexible mixed production system of aluminium alloy wheel hub of vehicle according to claim 7, it is characterized in that: described production system realizes data acquisition by fieldbus, exchanges data is realized by fieldbus in control centre and each working cell, and preserve in real time wheel hub accuracy data, by OPC agreement, save the data on server, to realize by internet access and remote monitoring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201320631550.4U CN203495501U (en) | 2013-10-12 | 2013-10-12 | Unmanned flexible collinear production system of automobile aluminum alloy hub |
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| CN201320631550.4U CN203495501U (en) | 2013-10-12 | 2013-10-12 | Unmanned flexible collinear production system of automobile aluminum alloy hub |
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| CN203495501U true CN203495501U (en) | 2014-03-26 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103522013A (en) * | 2013-10-12 | 2014-01-22 | 浙江万丰科技开发有限公司 | Method and system for unmanned flexible collinear production of aluminum alloy hub of automobile |
| CN104647044A (en) * | 2015-03-13 | 2015-05-27 | 浙江畅尔智能装备股份有限公司 | Technology for processing automobile brake caliper bracket |
| CN108176883A (en) * | 2018-03-06 | 2018-06-19 | 秦皇岛信越智能装备有限公司 | A kind of off-line type kappa wheel hub milling burr system |
| CN108891176A (en) * | 2018-09-07 | 2018-11-27 | 芜湖慧盈自动化设备有限公司 | A kind of workpiece surface processing capsule and its processing method |
| CN109396847A (en) * | 2018-12-14 | 2019-03-01 | 浙江万丰摩轮有限公司 | A kind of flexible production line cutting wheel hub riser, cast gate and prebored hole |
| CN110640407A (en) * | 2019-10-24 | 2020-01-03 | 秦皇岛信越智能装备有限公司 | Automatic welding and assembling production line for automobile aluminum alloy box body |
| CN114367829A (en) * | 2022-01-11 | 2022-04-19 | 中铁电气化局集团有限公司 | Production method of complete set of wrist arm |
-
2013
- 2013-10-12 CN CN201320631550.4U patent/CN203495501U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103522013A (en) * | 2013-10-12 | 2014-01-22 | 浙江万丰科技开发有限公司 | Method and system for unmanned flexible collinear production of aluminum alloy hub of automobile |
| CN103522013B (en) * | 2013-10-12 | 2016-03-02 | 浙江万丰科技开发股份有限公司 | The unmanned flexible mixed production method of aluminium alloy wheel hub of vehicle and production system |
| CN104647044A (en) * | 2015-03-13 | 2015-05-27 | 浙江畅尔智能装备股份有限公司 | Technology for processing automobile brake caliper bracket |
| CN108176883A (en) * | 2018-03-06 | 2018-06-19 | 秦皇岛信越智能装备有限公司 | A kind of off-line type kappa wheel hub milling burr system |
| CN108891176A (en) * | 2018-09-07 | 2018-11-27 | 芜湖慧盈自动化设备有限公司 | A kind of workpiece surface processing capsule and its processing method |
| CN108891176B (en) * | 2018-09-07 | 2024-03-22 | 芜湖慧盈自动化设备有限公司 | Integrated processing system for workpiece surface treatment and processing method thereof |
| CN109396847A (en) * | 2018-12-14 | 2019-03-01 | 浙江万丰摩轮有限公司 | A kind of flexible production line cutting wheel hub riser, cast gate and prebored hole |
| CN109396847B (en) * | 2018-12-14 | 2024-02-20 | 浙江万丰摩轮有限公司 | Flexible production line for cutting hub riser, gate and pre-drilled hole |
| CN110640407A (en) * | 2019-10-24 | 2020-01-03 | 秦皇岛信越智能装备有限公司 | Automatic welding and assembling production line for automobile aluminum alloy box body |
| CN114367829A (en) * | 2022-01-11 | 2022-04-19 | 中铁电气化局集团有限公司 | Production method of complete set of wrist arm |
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Address after: 312500 Shaoxing Province, Xinchang Province Chengguan town of provincial-level high-tech Industrial Park Patentee after: ZHEJIANG WANFENG TECHNOLOGY DEVELOPMENT CO., LTD. Address before: 312500 Xinchang County, Zhejiang province Wanfeng Technology Park, Shaoxing Patentee before: Zhejiang Wanfeng Technology Development Co., Ltd. |