CN104631748A - Antique high-gloss laminate flooring and manufacturing method thereof - Google Patents
Antique high-gloss laminate flooring and manufacturing method thereof Download PDFInfo
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- CN104631748A CN104631748A CN201310549197.XA CN201310549197A CN104631748A CN 104631748 A CN104631748 A CN 104631748A CN 201310549197 A CN201310549197 A CN 201310549197A CN 104631748 A CN104631748 A CN 104631748A
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- decorative layer
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000009408 flooring Methods 0.000 title description 3
- 239000000463 material Substances 0.000 claims abstract description 54
- 239000000843 powder Substances 0.000 claims abstract description 19
- 229910000576 Laminated steel Inorganic materials 0.000 claims description 32
- 238000005299 abrasion Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 19
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 6
- 230000003287 optical effect Effects 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 9
- 238000007373 indentation Methods 0.000 abstract 5
- 239000002023 wood Substances 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 230000003746 surface roughness Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000007721 mold pressing method Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Abstract
The invention provides a strengthened floor with antique high gloss and a manufacturing method thereof, wherein the floor is composed of a balance layer, a base material and a decorative layer with the surface sprayed with wear-resistant powder, which are sequentially connected, wherein the upper surface of the base material is provided with a predetermined pressed pattern, the upper surface of the decorative layer is provided with indentations consistent with the predetermined pattern on the decorative layer, and the indentations of the predetermined pattern on the upper surface of the base material are overlapped with the indentations on the surface of the decorative layer. The floor product provided by the invention has the advantages of high quality, high indentation precision, consistent pattern presented by indentation and pattern on the surface of the floor, good antique effect, vivid floor texture, flat and bright surface, glossiness of 25-40, durability and wear resistance of more than 2500 revolutions.
Description
Technical field
The present invention relates to consolidated floor and the manufacture method thereof of a kind of Gao Guang modelled after an antique.
Background technology
Floor commercially available is at present of a great variety, and ancient imitation floor board is wherein because surface is with rough texture, and tone is simple and unsophisticated, and after mating formation, third dimension is strong, has antique effect, therefore deeply by consumers.But ancient imitation floor board surface gloss is in the market low (glossiness is only 13-20), color and luster is dim, can bring too outmoded sensation, thus produce certain impact to visual effect after mating formation.
In addition, current consolidated floor modelled after an antique is generally obtained by mold pressing technique once, namely by balance paper, base material and facing paper are put together, obtain, for this technique, if impression is less than 0.3mm with the patrix laminated steel of predetermined pattern is once compressing, not only antique effect is not obvious, and can be poor and cause dried flower due to the profile pattern of base material, if impression is too dark, then easy base material is pressed quick-fried.Therefore, this area needs a kind of better method badly for the manufacture of consolidated floor modelled after an antique.
Summary of the invention
For above-mentioned shortcoming of the prior art, the invention provides the consolidated floor of a kind of Gao Guang modelled after an antique, the decorative layer that described floor is coated with abrasion-resistant powder by the balance layer engaged successively, base material and upper surface is formed, wherein, the upper surface of described base material has the predetermined pattern of compacting, the upper surface of described decorative layer has the impression consistent with the predetermined pattern on it, and the impression of the predetermined pattern of described base material upper surface compacting formation overlaps mutually with the impression of described decorative layer upper surface.
In one embodiment of the invention, the upper surface of described decorative layer also has optical brightener.
In one embodiment of the invention, the mass percent of the fugitive constituent of described decorative layer is 5.5% to 6.0%, and procuring degree is 70% to 75%.
In one embodiment of the invention, the thickness of described decorative layer is 0.26mm to 0.31mm, and the degree of depth of the impression of described decorative layer upper surface is 0.3mm to 0.5mm.
Preferably, the thickness of the abrasion-resistant powder of described decorative layer upper surface spraying is 0.05mm to 0.1mm.Described abrasion-resistant powder is the mixture of alundum (Al2O3) and carborundum, and in described mixture, the mass ratio of alundum (Al2O3) and carborundum is 9:1 to 9.5:0.5.
The present invention also provides a kind of method manufacturing the consolidated floor of Gao Guang modelled after an antique, and described method comprises the following steps:
(1) decorative layer that the balance layer on described floor, base material and upper surface are coated with abrasion-resistant powder is provided for manufacturing;
(2) provide patrix laminated steel, the work plane of described patrix laminated steel is with the embossed pattern corresponding with the predetermined pattern of described decorative layer upper surface;
(3) once suppress: the soffit described balance layer being positioned over described base material, by the upper surface of the work plane of described patrix laminated steel towards described base material, described patrix laminated steel is exerted pressure, to make the soffit of described base material and described balance layer fit, form the impression consistent with described predetermined pattern in the upper surface compacting of described base material simultaneously;
(4) secondary compacting: described decorative layer is positioned over the upper surface once suppressing the base material obtained by step (3), by the upper surface of the work plane of described patrix laminated steel towards described decorative layer, make the impression of the upper surface of described base material, the embossed pattern of described patrix laminated steel is aimed at the predetermined pattern of described decorative layer upper surface, described patrix laminated steel is exerted pressure, the upper surface of the soffit of described decorative layer and described base material is fitted, form the impression consistent with the predetermined pattern on it at the upper surface of described decorative layer simultaneously, and the impression of described base material upper surface overlaps mutually with the impression of described decorative layer upper surface.
In one embodiment of the invention, the work plane of described patrix laminated steel is provided with several arch grooves.Preferably, several arch grooves described equidistantly arrange.More preferably, the separation d of described arch groove is 25mm to 35mm, and convex high h is 0.01mm to 0.02mm.Most preferably, the separation d of described arch groove is 30mm, and convex high h is 0.02mm.
In one embodiment of the invention, the material of described patrix laminated steel is stainless steel.
Preferably, the intensity of pressure that is once compressed in step (3) is 18MPa to 22MPa, and temperature is 190 DEG C to 195 DEG C, carries out under the pressurize condition of 8 seconds to 10 seconds; It is 18MPa to 22MPa that secondary in step (4) is compressed on the intensity of pressure, and temperature is 184 DEG C to 188 DEG C, carries out under the pressurize condition of 30 seconds to 34 seconds.
In one embodiment of the invention, step (1) is also included in the upper surface spraying optical brightener of described decorative layer.
In the present invention, " pattern of decorative layer upper surface " or " predetermined pattern of decorative layer upper surface " refer to decorative layer be pressed before upper surface with pattern.
The method that the present invention adopts secondary to suppress manufactures consolidated floor modelled after an antique, adopt the patrix laminated steel with predetermined embossed pattern, during first time compacting, balance layer is positioned over base material soffit, after completing first time compacting, base material becomes as a whole with balance layer, the depth of cup 0.2-0.3mm of substrate surface, the overall leveling of base material is improved (the general surrounding of the base material generally bought can warpage), thus avoid occurring dried flower during compacting decorative layer, simultaneously at base material upper surface precompressed pattern, to avoid pressing quick-fried base material during compacting decorative layer, and make antique effect more true to nature, decorative layer when suppressing, is positioned over the upper surface of the base material by first time compacting by second time, and after completing second time compacting, the depth of cup 0.3mm to 0.5mm of decorative layer upper surface, the pattern of impression and the figure deviations of decorative layer upper surface are within the scope of ± 0.5mm.
The work plane of patrix laminated steel of the present invention is with several arch grooves, preferably, several arch groove equidistant arrangement described, separation is 25mm to 35mm, convex height is 0.01mm to 0.02mm, the most preferably, several arch groove equidistant arrangement described, separation is 30mm, and convex height is 0.02mm, causes the lines pressed out to have deviation when this particular design can prevent patrix laminated steel from high temperature working because steel plate expands, thus improve mold pressing precision, make embossing surface light, ensure that floor surface is smooth, antique effect is true to nature simultaneously.
In addition, for improving the glossiness of floor surface, the present invention cancels the step at facing paper upper berth abrasion-proof paper in traditional handicraft, change direct spraying abrasion-resistant powder on facing paper into, thus guarantee the definition of floor surface detail, control the fugitive constituent of facing paper and procuring degree to avoid occurring dried flower defect and watermark defect simultaneously.
The floor produced by method of the present invention is had the following advantages: product quality is high; Embossing precision is high, and impression is consistent with the pattern of floor surface, and antique effect is good; Surfacing light, glossiness is between 25-40; Durable in use, abrasion resistance is greater than 2500 turns.
Accompanying drawing explanation
Fig. 1 is the structural representation of the consolidated floor of Gao Guang modelled after an antique according to a kind of detailed description of the invention of the present invention.
Fig. 2 is the front view of plate as shown in Figure 1.
Fig. 3 schematically shows the sectional view of floor along A-A line of Fig. 2.
The front view of the patrix laminated steel adopted in the method for Fig. 4 for the floor shown in shop drawings 1 and top view (eliminating the embossed pattern of work plane in figure).
Fig. 5 is the partial enlarged drawing of the patrix laminated steel in Fig. 4.
Detailed description of the invention
Below in conjunction with accompanying drawing and specific embodiment, the present invention is described in further detail, it should be noted that, accompanying drawing in the present invention, only for being described the specific embodiment of the present invention, does not all form any restriction to the pattern texture etc. on the concrete number of plies on floor of the present invention, the concrete thickness of each layer and surface; Embodiments of the invention only illustrate, do not form any restriction to protection scope of the present invention.
Embodiment 1
The present embodiment provides the consolidated floor of a kind of Gao Guang modelled after an antique, as Fig. 1, the floor of Fig. 2 and Fig. 2 along A-A line sectional view 3 shown in, this floor is by the balance layer 1 engaged successively, base material 2 and surface spraying have the decorative layer 3 of abrasion-resistant powder to form, wherein, the upper surface of base material 2 has the wood texture of compacting formation, the upper surface of decorative layer 3 has wood texture, and the upper surface of decorative layer 3 also has the impression 4 consistent with the wood texture on it, the impression 5 of the wood texture that the compacting of base material 2 upper surface is formed overlaps mutually with the impression 4 of decorative layer 3 upper surface, the degree of depth of impression 5 is 0.2mm, the degree of depth of impression 4 is 0.3mm.Wherein, the mass percent of the fugitive constituent of decorative layer 3 is 5.5% to 6.0%, and procuring degree is 70% to 75%, and thickness is 0.26mm, and density is 0.4g/cm
3surface abrasion resistance degree is 7000 turns, the thickness of the abrasion-resistant powder of its surface spraying is 0.05mm, described abrasion-resistant powder is the mixture of alchlor and carborundum, wherein, the mass ratio of alchlor and carborundum is 9:1, and the upper surface of decorative layer 3 also scribbles optical brightener (purchased from the South Sea, Foshan Chang Lin coating material Co., Ltd).
The floor of the present embodiment manufactures by the following method and obtains: (1) is provided for manufacturing the decorative layer 3 that the balance layer 1 on described floor, base material 2 and surface spraying have abrasion-resistant powder, decorative layer 3 surface is with wood texture, described abrasion-resistant powder is the mixture (mass ratio of alchlor and carborundum is 9:1) of alchlor and carborundum, and the upper surface of decorative layer 3 is also coated with optical brightener, (2) the patrix laminated steel manufacturing described floor is provided for, described patrix compressed steel thickness of slab 6mm, surface roughness is 0.4, material is stainless steel 304, its work plane is with the embossed pattern corresponding with the wood texture of decorative layer 3 upper surface, as shown in Figure 4 and Figure 5, the work plane of patrix laminated steel is also with several arch grooves, these arch grooves equidistantly arrange, separation d is 30mm, convex high h is 0.02mm, when working under high-temperature and high-pressure conditions, expand because steel plate is heated and makes arch groove protruding, thus make steel plate work plane form even curface, therefore, each layer surface, the floor suppressed by it is more smooth, the pattern precision suppressed is higher, (3) once suppress: soffit balance layer 1 being positioned over base material 2, by the upper surface of the work plane of patrix laminated steel towards base material 2, be 18MPa to 22MPa in the intensity of pressure, temperature is under the condition of 190 DEG C to 195 DEG C, described patrix laminated steel is exerted pressure lasting 8 seconds to 10 seconds, thus the soffit of base material 2 and balance layer 1 are fitted, form the impression 5 consistent with the wood texture of decorative layer 3 upper surface in the upper surface compacting of base material 2 simultaneously, (4) secondary compacting: upper surface decorative layer 3 being laid in the base material 2 by once suppressing, by the upper surface of the work plane of patrix laminated steel towards decorative layer 3, make the impression 5 of base material 2 upper surface, the embossed pattern of patrix laminated steel is aimed at the wood texture of decorative layer 3 upper surface, be 18MPa to 22MPa in the intensity of pressure, temperature is under the condition of 184 DEG C to 188 DEG C, patrix laminated steel is exerted pressure lasting 30 seconds to 34 seconds, thus the soffit of decorative layer 3 and the upper surface of base material 2 are fitted, form the impression 4 consistent with the wood texture on it at the upper surface of decorative layer 3 simultaneously, and the impression 5 of base material 2 upper surface overlaps with the impression 4 of decorative layer 3 upper surface.
Impression precision on the consolidated floor produced by above-mentioned steps is high, deviation is within the scope of ± 0.5mm, impression is consistent with the pattern of floor surface, floor surface is smooth, glossiness between 25 to 40, clean mark, third dimension is strong, antique effect is true to nature, and this floor is durable in use, and abrasion resistance is 3000 turns.
Embodiment 2
The present embodiment provides a kind of consolidated floor, and its structure is roughly the same with the flooring structure of embodiment 1, and difference is that the pattern of decorative layer upper surface is bag texture, and the thickness of decorative layer is 0.31mm, and density is 0.47g/cm
3, surface abrasion resistance degree is 7500 turns.The abrasion-resistant powder thickness that decorative layer sprays is 0.1mm, and in abrasion-resistant powder, the mass ratio of alchlor and carborundum is 9.5:0.5, and the depth of cup of base material upper surface is 0.25mm, and the degree of depth of the impression of decorative layer upper surface is 0.4mm.
The preparation method on this floor is roughly the same with embodiment 1, difference is that the predetermined pattern of used patrix laminated steel work plane is consistent with the bag texture on decorative layer, patrix compressed steel thickness of slab 8mm, surface roughness is 0.3, arch groove on its work plane equidistantly arranges, separation d is 25mm, and convex high h is 0.01mm.
The consolidated floor impression precision that the present embodiment provides is high, deviation is within the scope of ± 0.5mm, the pattern that impression presents is consistent with the pattern of floor surface, floor surface is smooth, glossiness between 25 to 30, clean mark, third dimension is strong, antique effect is true to nature, and this floor is durable in use, and abrasion resistance is 3500 turns.
Embodiment 3
The present embodiment provides a kind of consolidated floor, and its structure is roughly the same with the flooring structure of embodiment 1, and difference is that the thickness of decorative layer is 0.28mm, and density is 0.55g/cm
3, surface abrasion resistance degree is 8000 turns.The thickness of the abrasion-resistant powder that decorative layer sprays is 0.075mm, and in abrasion-resistant powder, the mass ratio of alchlor and carborundum is 9.2:0.8, and the depth of cup of base material upper surface is 0.3mm, and the degree of depth of the impression of decorative layer upper surface is 0.5mm.
The preparation method on this floor is also roughly the same with embodiment 1, and difference is used patrix compressed steel thickness of slab 7mm, and surface roughness is 0.35, and the arch groove on its work plane equidistantly arranges, and separation d is 35mm, and convex high h is 0.015mm.
The consolidated floor impression precision that the present embodiment provides is high, deviation is within the scope of ± 0.5mm, the pattern that impression presents is consistent with the pattern of floor surface, floor surface light, glossiness between 25 to 35, clean mark, third dimension is strong, antique effect is true to nature, and this floor is durable in use, and abrasion resistance is 4000 turns.
Above embodiment is only used for being illustrated the present invention, does not form any restriction to protection scope of the present invention.In addition; although in manual of the present invention, the present invention will be described in conjunction with specific embodiments; but; those of ordinary skill in the art is to be understood that; various amendment or equivalents can be carried out to technical scheme of the present invention; under the prerequisite not departing from essence of the present invention, any amendment or equivalents still fall into protection scope of the present invention.
Claims (14)
1. the consolidated floor of a Gao Guang modelled after an antique, the decorative layer that described floor is coated with abrasion-resistant powder by the balance layer engaged successively, base material and upper surface is formed, wherein, the upper surface of described base material has the predetermined pattern of compacting, the upper surface of described decorative layer has the impression consistent with the predetermined pattern on it, and the impression of the predetermined pattern of described base material upper surface compacting formation overlaps mutually with the impression of described decorative layer upper surface.
2. the consolidated floor of Gao Guang modelled after an antique as claimed in claim 1, wherein, the upper surface of described decorative layer also has optical brightener.
3. the consolidated floor of Gao Guang modelled after an antique as claimed in claim 1, wherein, the mass percent of the fugitive constituent of described decorative layer is 5.5% to 6.0%, and procuring degree is 70% to 75%.
4. the consolidated floor of Gao Guang modelled after an antique as claimed in claim 1, wherein, the thickness of described decorative layer is 0.26mm to 0.31mm, and the degree of depth of the impression of described decorative layer upper surface is 0.3mm to 0.5mm.
5. the consolidated floor of Gao Guang modelled after an antique as claimed in claim 1, wherein, the thickness of the abrasion-resistant powder of described decorative layer upper surface spraying is 0.05mm to 0.1mm.
6. the consolidated floor of Gao Guang modelled after an antique as claimed in claim 5, wherein, described abrasion-resistant powder is the mixture of alundum (Al2O3) and carborundum, and in described mixture, the mass ratio of alundum (Al2O3) and carborundum is 9:1 to 9.5:0.5.
7. a method for the consolidated floor of the Gao Guang modelled after an antique described in any one of manufacturing claims 1 to 6, described method comprises the following steps:
(1) decorative layer that the balance layer on described floor, base material and upper surface are coated with abrasion-resistant powder is provided for manufacturing;
(2) provide patrix laminated steel, the work plane of described patrix laminated steel is with the embossed pattern corresponding with the predetermined pattern of described decorative layer upper surface;
(3) once suppress: the soffit described balance layer being positioned over described base material, by the upper surface of the work plane of described patrix laminated steel towards described base material, described patrix laminated steel is exerted pressure, to make the soffit of described base material and described balance layer fit, form the impression consistent with described predetermined pattern in the upper surface compacting of described base material simultaneously;
(4) secondary compacting: described decorative layer is positioned over the upper surface once suppressing the base material obtained by step (3), by the upper surface of the work plane of described patrix laminated steel towards described decorative layer, make the impression of the upper surface of described base material, the embossed pattern of described patrix laminated steel is aimed at the predetermined pattern of described decorative layer upper surface, described patrix laminated steel is exerted pressure, the upper surface of the soffit of described decorative layer and described base material is fitted, form the impression consistent with the predetermined pattern on it at the upper surface of described decorative layer simultaneously, and the impression of described base material upper surface overlaps mutually with the impression of described decorative layer upper surface.
8. method as claimed in claim 7, wherein, the work plane of described patrix laminated steel is provided with several arch grooves.
9. method as claimed in claim 8, wherein, several arch grooves described equidistantly arrange.
10. method as claimed in claim 9, wherein, the separation d of described arch groove is 25mm to 35mm, and convex high h is 0.01mm to 0.02mm.
11. methods as claimed in claim 10, wherein, the separation d of described arch groove is 30mm, and convex high h is 0.02mm.
12. methods as claimed in claim 7, wherein, the material of described patrix laminated steel is stainless steel.
13. methods as claimed in claim 7, wherein, the intensity of pressure that is once compressed in step (3) is 18MPa to 22MPa, and temperature is 190 DEG C to 195 DEG C, carries out under the pressurize condition of 8 seconds to 10 seconds; It is 18MPa to 22MPa that secondary in step (4) is compressed on the intensity of pressure, and temperature is 184 DEG C to 188 DEG C, carries out under the pressurize condition of 30 seconds to 34 seconds.
14. methods as claimed in claim 7, wherein, step (1) is also included in the upper surface spraying optical brightener of described decorative layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310549197.XA CN104631748A (en) | 2013-11-07 | 2013-11-07 | Antique high-gloss laminate flooring and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310549197.XA CN104631748A (en) | 2013-11-07 | 2013-11-07 | Antique high-gloss laminate flooring and manufacturing method thereof |
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| CN104631748A true CN104631748A (en) | 2015-05-20 |
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| CN201310549197.XA Pending CN104631748A (en) | 2013-11-07 | 2013-11-07 | Antique high-gloss laminate flooring and manufacturing method thereof |
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| CN106368408A (en) * | 2016-08-31 | 2017-02-01 | 云南玉加宝人造板有限公司 | Manufacturing method of reinforced floorboard with high surface brightness |
| CN108643504A (en) * | 2018-04-26 | 2018-10-12 | 中山市大自然木业有限公司 | A kind of transparent balance paper, laminated flooring and preparation method thereof |
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Application publication date: 20150520 |