CN104631742A - Insulating and decorating integrated board and preparation method thereof - Google Patents
Insulating and decorating integrated board and preparation method thereof Download PDFInfo
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Abstract
The invention relates to an insulating and decorating integrated board and a preparation method thereof. From top to bottom, the insulating and decorating integrated board sequentially comprises an insulating board and a base plate from bottom to top, wherein the insulating board and the base plate are stuck together by virtue of a binding agent; a primer coat is applied on the upper surface of the base plate; a sandy wall paint finish coat is applied on the primer coat; a coating varnish is applied on the sandy wall paint finish coat; and a protective thin film is coated on the coating varnish. The integrated board has fireproofing and insulating effects as an insulating and decorating integrated board, and also has decorating and protecting effects as sandy wall paint. The preparation method comprises four steps: leveling treatment on the base plate, making a coating layer, covering the coating with film, and binding the base plate and the insulating board. The preparation method is simple and easy in operation, and is subjected to assembly line work, so that the preparation method is quite suitable for industrial-scale production.
Description
Technical field
The present invention relates to industry and civilian construction decoration of exterior wall field, particularly a kind of have heat insulation decoration integrated plate of sand wall-like decorative effect and preparation method thereof.
Background technology
The ratio shared in decorating outer wall of building of current sand textured coating is increasing, and sand textured coating has the features such as ornamental strong, applied widely, the feature of environmental protection is strong, resistance to soiling good, long service life, economical and practical, potential safety hazard is little.Exterior wall sand textured coating comprises true mineral varnish, true stone sliver paint, sand shellac varnish etc., and construction method is versatile and flexible, can roller coat, batch be coated with, various moulding application.
Building energy conservation is very important composition in energy-conserving and environment-protective, according to planning, to " 12. five " latter stage, the building energy conservation of China by formation 1.16 hundred million tons of coal abilities, comparatively " 11. five " promote 15%.And wall thermal insulating becomes the most important thing of building energy conservation, and wall heat insulation material must adhere to that fire prevention is synchronously carried out with being incubated, therefore as the heat insulation decoration integrated plate of wall heat insulation material with the insulation of its uniqueness with to decorate two-in-one property development the fastest.As a kind of novel wall heat insulation material, heat insulation decoration integrated plate has such advantage: General Promotion decorative effect, thoroughly solves wall crazing problem; Construction technology is simple, operation is few, greatly shorten the construction period; Cost is moderate, holistic cost is on the low side; Finishing effect is directly perceived, is convenient to select; Applicability is extensive, reaches insulated fire effect.The decoration kind of current heat insulation decoration integrated plate can't reach the kind of the direct coating process of metope, and more decorative effect is F-C paint, acrylic wall paint, multi-color, transfer print etc.Seldom see the heat insulation decoration integrated plate with sand wall-like facing, also seldom see pertinent literature or the patent of this respect.
A kind of manufacture craft of insulation and decoration system is provided in the external heat insulating wall manufacture craft of patent No. ZL200610150914.1 cast-in-site polyurethane insulation coating real stone paint decoration surface, its first cast on-site polyurethane insulation coating, then according to true mineral varnish technique spraying or batch true mineral varnish of painting, be a kind of method or construction technology, can not heat insulation decoration integrated plate be referred to as.Large, the artificial consumption of the method long construction period that this patent provides, wastage of material is large, by construction temperature and humidity effect very large, cause construction accident than being easier to.
Summary of the invention
For the problems referred to above that prior art exists, the object of this invention is to provide a kind of heat insulation decoration integrated plate.
Another object is to provide a kind of method preparing heat insulation decoration integrated plate.
For realizing above-mentioned first object, the present invention adopts following technical scheme: a kind of heat insulation decoration integrated plate, comprises warming plate and substrate successively from bottom to top; Described warming plate and substrate are sticked together by the layer binder be arranged between the two; Described upper surface of base plate is provided with one deck priming paint; At described priming paint
Be provided with one deck sand wall external coating; Described sand wall external coating is provided with one deck coating varnish; Described coating varnish is coated with one deck protective film.
As optimization, described protective film is any one in polyethylene pressure sensitive membrane, polypropylene pressure sensitive membrane, expanded polyethylene foam and sponge.Select viscosity that these films both can be good at sand wall-like coating surface, good protection can be carried out to sand wall-like coating again, prevent from growing dim.
As optimization, described substrate is any one in calcium silicate board, cement fibrolite plate, aluminium sheet and galvanized aluminium board.Select these sheet materials both effectively as the carrying basal plane of coating, as the bearing bracket of whole integrated board, can have good bending resistance, resistance to compression, anti-folding effect again.
As optimization, described cementing agent is any one in polyurethane adhesive, phenolic resin adhesive and acroleic acid binding agent.Select the cementing agent of these types to have good water-fast, weather-proof feature, adhesion strength is higher simultaneously, can meet the use of heat insulation decoration integrated plate.
As optimization, described warming plate is in XPS extruded polystyrene warming plate, EPS molded polystyrene warming plate, phenolic-aldehyde heat-insulation board, graphite polystyrene thermal insulation plate, rock-wool heat insulation plate, very golden warming plate, polyurethane thermal insulation board, fortifying fibre composite plate one or more.Select the warming plate of these types, one is the demand meeting thermal insulation, is meet external thermal insulation system to fireproof demand on the other hand.
As optimization, described sand wall external coating is the true mineral varnish of toning, the true mineral varnish of color sand, the true mineral varnish of sliver, the true mineral varnish of the color sand compound of sliver, sand shellac varnish, the true mineral varnish of moulding, various one or more containing sand shape particle skin texture paint.These sand textured coatings had both had higher hardness, had again good imitative stone effect, and good weatherability makes heat preservation and decoration of outer wall integrated system more lasting for service time.
For realizing above-mentioned second object, the present invention adopts following technical scheme: a kind of method preparing above-mentioned heat insulation decoration integrated plate, and concrete steps are as follows:
S1: the grieshoch oily waste treatment on substrate is clean, and planarizing process is carried out to substrate surface;
S2: the upper surface roller coating of the substrate after step S1 process or brush one seal coat or epoxy primer; Spraying or batch be coated with sand wall coating decorations and form sand wall external coating after treating surface drying, spraying or roller coating or brush coating varnish after 8-12 hour surface drying;
S3: treat that the coating varnish of step S2 applies one deck protective film after doing solid work;
S4: the cementing agent smearing slaking at the upper surface of warming plate uniformly; being placed on by base lower surface after step S3 process smears on the warming plate of cementing agent; be placed in 12-24 hour under press; ensure that substrate priming, sand wall external coating, coating varnish and protective film overlay film are tight, and ensure that between substrate and warming plate, bonding firmly.
As optimization, the construction method of described sand wall external coating is spraying, wherein, shower nozzle air pressure adjustment controls at 0.2 ~ 0.6MPa, flow is between 1-3 kilogram/min, shower nozzle and treat that spray plane angular adjustment is between 75 ~ 90 degree, shower nozzle and identity distance to be painted are from between 15 ~ 20cm, and spraying swath angle sprays between 60 ~ 150 degree.Such spraying method both can meet coating spraying to the face of projection from more flat face, reached good spraying effect, can reduce again the waste of raw material.
Relative to prior art, tool of the present invention has the following advantages:
(1) functional and ornamental harmony, the heat insulation decoration integrated plate provided of the present invention had both had the fireproof insulation effect of heat insulation decoration integrated plate, had again decoration and the protection effect of sand textured coating.
(2) application range of products is wide, is applicable to hotel, office building, various civilian construction, also may be used for interior wall.
(3) be suitable for region wide, not only with the heat insulation dehumidifying as In Guangdong Province building, can also may be used for the insulated fire as Heilongjiangdistrict, Xinjiang.
(4) preparation method provided by the invention is simple to operate, is easy to operation, and pipelining is highly suitable for plant layoutization and produces.
Accompanying drawing explanation
Fig. 1 is the structural representation of heat insulation decoration integrated plate.
Description of reference numerals: 1-coating varnish, 2-sand wall external coating, 3-priming paint, 4-substrate, 5-cementing agent, 6-warming plate.
Detailed description of the invention
Below the present invention is described in further detail.
Embodiment 1: see Fig. 1, a kind of heat insulation decoration integrated plate, comprises warming plate and substrate from bottom to top successively; Substrate can be any one in calcium silicate board, cement fibrolite plate, aluminium sheet and galvanized aluminium board, warming plate is in XPS extruded polystyrene warming plate, EPS molded polystyrene warming plate, phenolic-aldehyde heat-insulation board, graphite polystyrene thermal insulation plate, rock-wool heat insulation plate, very golden warming plate, polyurethane thermal insulation board, fortifying fibre composite plate one or more.
Described warming plate and substrate are sticked together by the layer binder be arranged between the two, and cementing agent is any one in polyurethane adhesive, phenolic resin adhesive and acroleic acid binding agent.
Described upper surface of base plate is provided with one deck priming paint, and priming paint can be the acrylic acid infiltration seal coat of calcium silicate board and cement fibrolite plate or the epoxy primer of aluminium sheet and galvanized aluminium board.
Described priming paint is provided with one deck sand wall external coating, and sand wall external coating is the true mineral varnish of toning, the true mineral varnish of color sand, the true mineral varnish of sliver, the true mineral varnish of the color sand compound of sliver, sand shellac varnish, the true mineral varnish of moulding, various one or more containing sand shape particle skin texture paint.
Described sand wall external coating is provided with one deck coating varnish, and coating varnish can be acrylic emulsion light and sub-light varnish, acrylic resin light and sub-light varnish, any one in fluorine carbon light and three kinds, sub-light varnish.
Described coating varnish is coated with one deck protective film, and protective film is for preventing in transport, packaging or destroying enamelled coating when cutting on-site.Protective film is any one in polyethylene pressure sensitive membrane, polypropylene pressure sensitive membrane, expanded polyethylene foam and sponge.
Embodiment 2: a kind of preparation method of heat insulation decoration integrated plate, specifically prepare the method for heat insulation decoration integrated plate in embodiment 1, concrete steps are as follows:
(1) processing substrate: the grieshoch oily waste treatment on substrate is clean, and planarizing process is carried out to substrate surface, i.e. the convexconcave part of substrate surface, especially seriously rough sander is polished one time.
(2) dope layer is made: roller coating or brush one seal coat or epoxy primer on the substrate after step (1) process; Spraying after treating surface drying or batch painting sand textured coating, form sand wall external coating, for requiring that higher then first roller coating or brushing are with after color bottom paint, then spraying or batch painting batch painting sand textured coating formation sand wall external coating; After 8-12 hour true mineral varnish surface drying spraying roller coating or brush coating varnish.
The construction method of sand textured coating is based on spraying: spraying air pressure adjustment controls at 0.2 ~ 0.6MPa, flow is between 1-3 kilogram/min, by shower nozzle and treat that spray plane angular adjustment is between 75 ~ 90 degree, shower nozzle and identity distance to be painted are from between 15 ~ 20cm, and spraying swath angle sprays between 60 ~ 150 degree.
(3) overlay film in coating: treat that the coating of step (2) is covered with one deck protective film after doing solid work, this protective film is for putting only at transport, packaging or destruction enamelled coating when cutting on-site.
(4) bond substrate and warming plate: the cementing agent smearing slaking on warming plate with brush or coating roller uniformly; base lower surface after step (3) process is placed on the warming plate of uniform application cementing agent; be placed in 12-24 hour under press; ensure that on paint film, overlay film is tight; namely ensure that priming paint, sand wall external coating, coating varnish and protective film overlay film on substrate are tight, ensure to bond firmly between substrate and warming plate simultaneously.
Embodiment: 3: a kind of preparation method of heat insulation decoration integrated plate, this heat insulation decoration integrated plate be there is the true mineral varnish of sub-light khaki, substrate is 8mm calcium silicate board, warming plate is 2.5cmXPS plastic extrusion polystyrene board, cementing agent is dual-component polyurethane, fire-protection rating is B1 level heat insulation decoration integrated plate.
Preparation method is as follows:
(1) processing substrate: brush lightly totally by the dust feather duster of 8mm calcium silicate board, through sander polishing once, by deduster, by clean for the dust oily waste treatment on substrate.
(2) make dope layer: the substrate after step (1) process utilizes the roll coater roller coat priming paint having wool cylinder, sprays true mineral varnish through 50 DEG C of drying tunnels after about 4 minutes, form sand wall external coating.The sand liquor ratio of true mineral varnish is 3:1, and color is adjusted to khaki, and sand consists of 80-120 order 50%, 60-80 order is 30%, 120-240 order is 20%.Spraying air pressure controls at 0.4Mpa, and flow-control is at 3 kilograms/min, and conveyer belt walking speed is 2.5M/min.The true mineral varnish sprayed is placed on the top of the shelf, after dry 12 hours, hand spray silicon third dumb light finishing varnish.
(3) overlay film in coating: treat that to be covered with one deck 0.3mm with laminating machine thick after the coating of step (2) is done solid work, and there is the expanded polyethylene foam of adhesive sticker side.
(4) bond substrate and warming plate: polyurethane adhesive and complete curing agent are stirred according to the ratio of 10:1.5, slaking 10 minutes, utilize roll coater uniformly by polyurethane adhesive roller coat on 2.5mmXPS extruded sheet, substrate after step (3) process is placed on the warming plate of uniform application cementing agent, be placed in press lower 12 hours, ensure that on paint film, overlay film closely and between substrate and warming plate bonds firmly.
Embodiment 4: a kind of preparation method of heat insulation decoration integrated plate, this heat insulation decoration integrated plate be there is the true mineral varnish of the color sand of the yellowish colour band of light dark red sand hair side, substrate is 8mm cement fibrolite plate, warming plate is 2.5cmEPS molded polystyrene plate, cementing agent is dual-component polyurethane, fire-protection rating is B1 level heat insulation decoration integrated plate.
Preparation method is as follows:
(1) processing substrate: brush lightly totally by the dust feather duster of 8mm cement fibrolite plate, through sander polishing once, by deduster, by clean for the dust oily waste treatment on substrate.
(2) make dope layer: the substrate after step (1) process utilizes the roll coater roller coat priming paint having wool cylinder, sprays true mineral varnish through 50 DEG C of drying tunnels after about 4 minutes, form sand wall external coating.The sand liquor ratio of true mineral varnish is 3:1.2, and color is adjusted to khaki, and sand consists of 80-120 order 35%, 60-80 order is 10%, 120-240 order is the color sand 4% of color sand 6%, the 80 order China Dark of 25%, 800 order coarse whiting 20%, 80 order Exocarpium Citri Rubrums.Spraying air pressure controls at 0.2Mpa, and flow-control is at 3.5 kilograms/min, and conveyer belt walking speed is 2.5M/min.Spraying true mineral varnish is the effect that the round dot of 0.5cm size is connected, and by the true mineral varnish placement that spray on the top of the shelf, drying is after 12 hours, hand spray silicon third dumb light finishing varnish.
(3) overlay film in coating: treat that to be covered with one deck 0.3mm with laminating machine thick after the coating of step (2) is done solid work, and there is the expanded polyethylene foam of adhesive sticker side.
(4) bond substrate and warming plate: polyurethane adhesive and complete curing agent are stirred according to the ratio of 10:1.5, slaking 10 minutes, utilize roll coater uniformly by polyurethane adhesive roller coat on 2.5mmEPS molded plate, substrate after step (3) process is placed on the warming plate of uniform application cementing agent, be placed in press lower 12 hours, ensure that on paint film, overlay film closely and between substrate and warming plate bonds firmly.
Embodiment 5: a kind of preparation method of heat insulation decoration integrated plate, this heat insulation decoration integrated plate be there is the true mineral varnish of the pale brown sliver of light Exocarpium Citri Rubrum colour band, substrate is 4mm aluminium sheet, warming plate is 3cm rock cotton board, cementing agent is dual-component polyurethane, fire-protection rating is A1 level heat insulation decoration integrated plate.
Preparation method is as follows:
(1) processing substrate: brush lightly totally by the dust feather duster of 4mm aluminium sheet, wipes the greasy dirt on surface with ethyl ester.
(2) dope layer is made: the substrate after step (1) process utilizes has the roll coater roller coat master of rubber cylinder admittedly than the epoxy primer for 10:3, sprays true stone sliver paint through 70 DEG C of drying tunnels after about 5 minutes, forms sand wall external coating.The sand liquor ratio of true mineral varnish is 3:1, and color is adjusted to Chinese red, and sand consists of 80-120 order 60%, 60-80 order is 30%, 120-240 order is 10%, the brown sliver 7% of 6mm, 3mm black sliver sand 3%.Spraying air pressure controls at 0.5Mpa, and flow-control is at 3.5 kilograms/min, and conveyer belt walking speed is 2.5M/min., the true mineral varnish sprayed is placed on the top of the shelf, after dry 12 hours, hand spray silicon third dumb light finishing varnish.
(3) overlay film in coating: treat that to be covered with one deck 0.3mm with laminating machine thick after the coating of step (2) is done solid work, and there is the sponge of low viscosity adhesive sticker side.
(4) bond substrate and warming plate: polyurethane adhesive and complete curing agent are stirred according to the ratio of 10:1.5, slaking 10 minutes, utilize roll coater uniformly by polyurethane adhesive roller coat in 3cm rock cotton board, substrate after step (3) process is placed on the warming plate of uniform application cementing agent, be placed in press lower 12 hours, ensure that on paint film, overlay film closely and between substrate and warming plate bonds firmly.
Embodiment 6: a kind of preparation method of heat insulation decoration integrated plate, this heat insulation decoration integrated plate be there is the reddish brown smalt shellac varnish of dumb light, substrate is 10mm Cement fibre, warming plate is 3cm phenolic board, cementing agent is dual-component polyurethane, fire-protection rating is A1 level heat insulation decoration integrated plate.
Preparation method is as follows:
(1) processing substrate: brush lightly totally by the dust feather duster of 10mm Cement fibre, wipes the greasy dirt on surface with ethyl ester.
(2) make dope layer: the substrate after step (1) process utilizes sander to polish once, utilizes and have the roll coater roller coat priming paint of wool cylinder, through 70 DEG C of drying tunnels after about 5 minutes again through sander light weight sand one time, roller coat priming paint as above again.The brown latex primer of roller coat after super-dry, after dry, batch painting sand shellac varnish, forms sand wall external coating.The sand liquor ratio of sand shellac varnish is 2:1, and color is adjusted to brown, flour sand consist of 80 object roundstone sands 95%, R-966 rutile type titanium white 5%.Doctor knife coater line speed is controlled at 2.5 M/min, batch be coated with thickness be 1mm, batch be coated with after artificial with wooden area clockwise around the sand grains of even sand shellac varnish.Place on the top of the shelf, after dry 12 hours, hand spray silicon third dumb light finishing varnish.
(3) overlay film in coating: treat that to be covered with one deck 0.3mm with laminating machine thick after the coating of step (2) is done solid work, and there is the polyethylene sheeting of low viscosity adhesive sticker side.
(4) bond substrate and warming plate: polyurethane adhesive and complete curing agent are stirred according to the ratio of 10:1.5, slaking 10 minutes, utilize roll coater uniformly by polyurethane adhesive roller coat on 3cm phenolic board upper plate, substrate after step (3) process is placed on the warming plate of uniform application cementing agent, be placed in press lower 12 hours, ensure that on paint film, overlay film closely and between substrate and warming plate bonds firmly.
For further illustrating excellent effect of the present invention, enumerate some detection data of this fermentation product below.
Laboratory method and equipment:
1. tensile bond strength, tests according to standard JG/T287-2013, JG/T24-2000, and instrument is originated: Dongguan City Dongguan City milligram detecting instrument Co., Ltd SA-102 pulling capacity experimental machine.
2. impact resistance, tests according to standard JG/T24-2000, JG/T24-2000, Dongguan City Mai Ke plant and instrument Co., Ltd MK-9968 ball falling impact experimental machine.
3. water-resistant coating test, tests according to standard JG/T24-2000,
4. coating alkali resistance test, tests according to standard JG/T24-2000
5. coating temperature-change resistance test, tests according to standard JG/T24-2000, Hefei U.S. water chestnut DWFL270 refrigerator
6. coating stain resistance test, tests according to standard JG/T24-2000
Comparative example 1 is with embodiment 3, and difference is to change true mineral varnish into emulsion paint, and comparative example 2 is with embodiment 3, and difference is to change epoxy primer into emulsion paint, and the Data Comparison of comparative example 1 and 2 and embodiment 3,4,5 and 6 is as shown in table 1.
The correction data of table 1 embodiment 3-6 and comparative example 1 and comparative example 2
What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (8)
1. a heat insulation decoration integrated plate, is characterised in that: comprise warming plate and substrate successively from bottom to top;
Described warming plate and substrate are sticked together by the layer binder be arranged between the two;
Described upper surface of base plate is provided with one deck priming paint;
Described priming paint is provided with one deck sand wall external coating;
Described sand wall external coating is provided with one deck coating varnish;
Described coating varnish is coated with one deck protective film.
2. heat insulation decoration integrated plate as claimed in claim 1, is characterised in that: described protective film is any one in polyethylene pressure sensitive membrane, polypropylene pressure sensitive membrane, expanded polyethylene foam and sponge.
3. heat insulation decoration integrated plate as claimed in claim 1 or 2, is characterised in that: described substrate is any one in calcium silicate board, cement fibrolite plate, aluminium sheet and galvanized aluminium board.
4. the heat insulation decoration integrated plate as described in any one of claim 1 or 2, is characterised in that: described cementing agent is any one in polyurethane adhesive, phenolic resin adhesive and acroleic acid binding agent.
5. the heat insulation decoration integrated plate as described in any one of claim 1 or 2, is characterised in that: described warming plate is in XPS extruded polystyrene warming plate, EPS molded polystyrene warming plate, phenolic-aldehyde heat-insulation board, graphite polystyrene thermal insulation plate, rock-wool heat insulation plate, very golden warming plate, polyurethane thermal insulation board, fortifying fibre composite plate one or more.
6. the heat insulation decoration integrated plate as described in any one of claim 1 or 2, is characterised in that: described sand wall external coating is the true mineral varnish of toning, the true mineral varnish of color sand, the true mineral varnish of sliver, the true mineral varnish of the color sand compound of sliver, sand shellac varnish, the true mineral varnish of moulding, various one or more containing sand shape particle skin texture paint.
7. prepare a method for heat insulation decoration integrated plate described in claim 1, it is characterized in that: concrete steps are as follows:
S1: the grieshoch oily waste treatment on substrate is clean, and planarizing process is carried out to substrate surface;
S2: the upper surface roller coating of the substrate after step S1 process or brush one seal coat or epoxy primer; Spraying or batch be coated with sand wall coating decorations and form sand wall external coating after treating surface drying, spraying or roller coating or brush coating varnish after 8-12 hour surface drying;
S3: treat that the coating varnish of step S2 applies one deck protective film after doing solid work;
S4: the cementing agent smearing slaking at the upper surface of warming plate uniformly; being placed on by base lower surface after step S3 process smears on the warming plate of cementing agent; be placed in 12-24 hour under press; ensure that substrate priming, sand wall external coating, coating varnish and protective film overlay film are tight, and ensure that between substrate and warming plate, bonding firmly.
8. the preparation method of heat insulation decoration integrated plate as claimed in claim 7, it is characterized in that: the construction method of described sand wall external coating is spraying, wherein, shower nozzle air pressure adjustment controls at 0.2 ~ 0.6MPa, flow is between 1-3 kilogram/min, shower nozzle and treat that spray plane angular adjustment is between 75 ~ 90 degree, shower nozzle and identity distance to be painted are from between 15 ~ 20cm, and spraying swath angle sprays between 60 ~ 150 degree.
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