CN104592859A - Combined fire-resistant groove box capable of resisting hydrocarbon fire and fireproof plate of groove box - Google Patents

Combined fire-resistant groove box capable of resisting hydrocarbon fire and fireproof plate of groove box Download PDF

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Publication number
CN104592859A
CN104592859A CN201510067136.9A CN201510067136A CN104592859A CN 104592859 A CN104592859 A CN 104592859A CN 201510067136 A CN201510067136 A CN 201510067136A CN 104592859 A CN104592859 A CN 104592859A
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groove box
fire
resistant
thermal expansion
plastic laminated
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CN104592859B (en
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慕雷
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Fire-Proof Heat-Insulating Special Material Co Ltd Is Admired In Beijing
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Fire-Proof Heat-Insulating Special Material Co Ltd Is Admired In Beijing
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Priority to CN201710188909.8A priority Critical patent/CN106953282A/en
Priority to CN201510067136.9A priority patent/CN104592859B/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/088Dustproof, splashproof, drip-proof, waterproof, or flameproof casings or inlets
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1687Use of special additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • C09D5/185Intumescent paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Life Sciences & Earth Sciences (AREA)
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  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Inorganic Chemistry (AREA)
  • Building Environments (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a combined fire-resistant groove box capable of resisting a hydrocarbon fire and a fireproof plate of the groove box, and belongs to the field of fireproof materials. The combined fire-resistant groove box disclosed by the invention comprises the fireproof plate of the groove box. The combined fire-resistant groove box is characterized in that the fireproof plate sequentially comprises a fireproof coating layer, a metal sheet layer and a thermal expansion layer from outside to inside; and the fireproof coating layer is prepared from epoxy resin as a base stock, and filler and pigment, a wetting dispersing agent, a defoaming agent and a thixotropic agent as assistants. The fireproof plate of the groove box disclosed by the invention expands in a fire, and is capable of blocking the fire and isolating heat; the condition that the groove box inside the fireproof plate is protected, and a cable in the protected groove box further run after in the hydrocarbon fire for a certain period of time is ensured; finally the reuse effect is reached; the combined fire-resistant groove box is especially suitable for the hydrocarbon fire, high in fire-resistant limit, simple to construct, and convenient to repair and dismantle, can play a role in dual protection, and can be repeatedly used.

Description

A kind of combined fireproof groove box and groove box PLASTIC LAMINATED resisting hydrocarbon fire
Technical field
The invention belongs to fire-retardant material field, relate to a kind of combined fireproof groove box and the groove box PLASTIC LAMINATED of resisting hydrocarbon fire.
Background technology
For different combustiblematerialss and burning-point, fire can be divided into different grades.The ordinary combustible such as fiber and xylogen is according to the burning of standard heating curve, and it can be warming up to 1000 DEG C in 90min; Petroleum chemical enterprise's particularly hot oil pump district presence of fire due to the damage of mechanical seal, then its combustiblematerials mostly is pure CH compound, belongs to hydrocarbon fire, and its heat-up rate is fast, flame temperature is high, can be warming up to 1100 DEG C in 6min.In addition, for different buildings and place, the fire resistance for fire-retardant material requires also not identical.For large scale industry facilities such as petroleum chemical enterprise, nuclear energy power plant, military installations, the redundant system of its inside needs to ensure that under hydrocarbon fire 3 hours water, gas and electricities are continuous, particularly for the fire-resistant groove box for encapsulating the pipeline such as communication link, electric wire, usually require that the fire-retardant material on its surface can realize following requirement of shelter in a fire: the cable not power-off of fire-resistant groove box in hydrocarbon fire burns 3 hours in fire-resistant groove box ensureing its inside; After concrete on fire removes fire-retardant material, protected groove box and Internal cable can continue to use; Size is as far as possible thin, saves space; Heat insulation while fire-resistance.
And fire-resistant groove box used in the market comprises the protected groove box being equipped with cable and the PLASTIC LAMINATED be arranged on outside groove box, groove box PLASTIC LAMINATED generally has following several: 1. metal trough box, this kind of groove box is the combined elbow being processed into direct through groove box and different shape with means such as steel plate, aluminium sheet, stainless steel plate bending welding, again through combining, though this kind of groove box has the advantage of good rigidly, ubiquity or corrosion-resistant or body are heavy, involve great expense, flame retardant effect is undesirable; 2., with the glass fibre reinforced plastic groove box of epoxy resin and glasscloth manual pasting, though this kind of groove box has good erosion resistance, there is technique coarse, production efficiency is low, intensity difference, work-ing life are short, reach the excessive shortcoming of fire-resistance standard thickness; 3. be coated with frie retardant coating in steel shell, the fire-retardant fireproof groove box that in-built flame-retardant board and flame screen are formed, though flame retardant effect increases, but skin is directly frie retardant coating, and antiseptic property improves without essence, because antiseptic property is poor, time is slightly long, frie retardant coating layer may also not have enough time to play a role and is just corroded partly or entirely, and this constructed value height is short for work-ing life, has simultaneously yet and reaches the excessive problem of fire-resistance standard thickness.Use conventional frie retardant coating to be coated on groove box surface simultaneously and obviously can not meet requirement to fire-resistant, heat insulation, the protection against corrosion of fire-resistant groove box etc. in hydrocarbon fire, needing a kind of can to realize in hydrocarbon fire of exploitation badly can the groove box PLASTIC LAMINATED of cable in available protecting groove box.
Summary of the invention
According to demand and the deficiency in above-mentioned field, the invention provides a kind of combined fireproof groove box and the groove box PLASTIC LAMINATED of resisting hydrocarbon fire, fire-resistant groove box of the present invention is applicable to hydrocarbon fire, and reach 3h fire endurance, there is effect of three-layer protection, but also reusable, maintain easily dismounting.
Technical scheme of the present invention is as follows:
A kind of combined fireproof groove box resisting hydrocarbon fire, comprise protected groove box and groove box PLASTIC LAMINATED, it is outer with the protection realized it that described groove box PLASTIC LAMINATED is arranged on protected groove box, it is characterized in that, described groove box PLASTIC LAMINATED comprises three layers, and ecto-entad is followed successively by: frie retardant coating layer, metal sheet sheet material layers, thermal expansion layer; Described frie retardant coating layer is take epoxy resin as base-material, is prepared from for auxiliary agent with color stuffing, dispersion moisture agent, defoamer, thixotropic agent.
The moiety of described color stuffing is ammonium polyphosphate, trimeric cyanamide, dipentaerythritol, titanium dioxide, kaolin, wilkinite; Described dispersion moisture agent is the high molecular weight block copolymer emulsion containing pigment affinity groups; Described defoamer is organosilicon polymer; Described thixotropic agent is modified urea solution.
Described metal sheet sheet material layers is steel plate; Described thermal expansion layer is polyurethane foam material.
Described polyurethane foam material by polyurethane combined material and isocyanic ester in mass ratio 4.5:1 carry out mixed foaming gained; During preparation, by polyurethane combined material and isocyanic ester in mass ratio 4.5:1 carry out mixing and stirring, pour in mould, demoulding slaking after foaming and setting, cut after slaking 48h and form.
The brushing thickness of described frie retardant coating layer is 0.5-3mm.
The thickness of described metal sheet sheet material layers is 0.6-1.0mm.
The thickness of described thermal expansion layer is 3-15cm.
A kind of groove box PLASTIC LAMINATED, it is characterized in that, ecto-entad is followed successively by: frie retardant coating layer, metal sheet sheet material layers, thermal expansion layer, and described frie retardant coating layer is be base-material with epoxy resin, is prepared from for auxiliary agent with color stuffing, dispersion moisture agent, defoamer, thixotropic agent.
The moiety of described color stuffing is ammonium polyphosphate, trimeric cyanamide, dipentaerythritol, the highly effective flame-retardant system of expansible black lead compound, titanium dioxide, kaolin, wilkinite; Described dispersion moisture agent is the high molecular weight block copolymer emulsion containing pigment affinity groups; Described defoamer is organosilicon polymer; Described thixotropic agent is modified urea solution.
Described metal sheet sheet material layers is steel plate; Described thermal expansion layer is polyurethane foam material.
Described polyurethane foam material by polyurethane combined material and isocyanic ester in mass ratio 4.5:1 carry out mixed foaming gained; During preparation, by polyurethane combined material and isocyanic ester in mass ratio 4.5:1 carry out mixing and stirring, pour in mould, demoulding slaking after foaming and setting, cut after slaking 48h and form.
The brushing thickness of described frie retardant coating layer is 0.5-3mm.
The thickness of described metal sheet sheet material layers is 0.6-1.0mm.
The thickness of described thermal expansion layer is 3-15cm.15, groove box PLASTIC LAMINATED according to claim 14, is characterized in that, the same face of described groove box PLASTIC LAMINATED carries out segmentation, split blade type assembling by described metal sheet sheet material layers, and its connecting portion adopts overlapping mode or fixes with anchoring piece; During assembling, do not need the position fastening piece dismantled to be fixed on protected groove box, normal maintenance position adopts buckle or anchoring piece to be connected with the position not needing to dismantle.
During preparation, by frie retardant coating brush in metal sheet sheet material layers, after drying, more prefabricated expanding layer is cut and is bonded on metal foil; The same face of described PLASTIC LAMINATED carries out segmentation, split blade type assembling by described metal sheet sheet material layers, and its connecting portion adopts overlapping mode or connects with anchoring piece; During assembling, do not need the position of dismantling to adopt fastening piece to be fixed on protected groove box in PLASTIC LAMINATED, normal maintenance position adopts removably assembling.
The present invention is applicable to hydrocarbon fire, and have fire endurance high, play effect of Double-protection, because outermost layer both played corrosion-resisting function, play again the fire-resistance effect of the first step, also play the effect of extrusion metal sheet material after expanding, therefore not only the thickness that can reduce the thermal expansion layer of second stage fire-resistance effect under identical fire-resistance requirement condition is being reached, whole groove box PLASTIC LAMINATED thickness can be made greatly to reduce, weight reduction, and the permanently effective use that ensure that whole groove box PLASTIC LAMINATED.Theory of the present invention is that main fire-resistance safeguard procedures change into the fire-resistance protection based on skin with over-all properties from the expanding layer of steel plate internal layer, the usefulness of sheet-metal layers and thermal expansion layer can be given full play to, synergy, to reach the protection of the most effective fire-resistance.And can also accomplish detachable, reuse, maintain easily and increase-volume.
Combined fireproof groove box of the present invention have employed frie retardant coating due to its groove box PLASTIC LAMINATED outermost layer, this frie retardant coating layer closure is good, resistivity against fire is strong, externally plays corrosion-resisting function at ordinary times and internally plays closed protective effect, because this coating also has swelling property, meet fiery undergoes rapid expansion, form fine and close carbon-coating, the carbon-coating thermal conductivity after expansion is lower, has good thermal insulation, and carbon-coating shell is solid, and anti-yaw damper is very competent; The metal sheet sheet material layers in middle layer is played a supporting role along with the shape of primary structure, once meet fire to ensure that Inner structural shape is complete with frie retardant coating synergistic, and the reactive force strengthening thermal expansion layer drives towards protected groove box, thus starvation, play fire preventive partitions provide protection; The thermal expansion layer of innermost layer, heat undergoes rapid expansion becomes fine and close anaerobic carbon-coating, shield heat away outside protected groove box.The present invention is applicable to hydrocarbon fire, and has fire endurance high, plays effect of Double-protection.The present invention is applicable to hydrocarbon fire, and have fire endurance high, play effect of Double-protection, because outermost layer both played corrosion-resisting function, play again the fire-resistance effect of the first step, also play the effect of extrusion metal sheet material after expanding, therefore not only the thickness that can reduce the thermal expansion layer of second stage fire-resistance effect under identical fire-resistance requirement condition is being reached, whole groove box PLASTIC LAMINATED thickness can be made greatly to reduce, weight reduction, and the permanently effective use that ensure that whole groove box PLASTIC LAMINATED.Theory of the present invention is that main fire-resistance safeguard procedures change into the fire-resistance protection based on skin with over-all properties from the expanding layer of steel plate internal layer, the usefulness of sheet-metal layers and thermal expansion layer can be given full play to, synergy, to reach the protection of the most effective fire-resistance.And can also accomplish detachable, reuse, maintain easily and increase-volume.
At present, there is no in prior art and not only there is erosion resistance, closed performance well simultaneously but also there is the coating of fire performance, and coating general on market, generally only there is acid-fast alkali-proof performance, do not possess closed performance and fire resistance; And the coating of other types on market, generally only there is water tolerance, resistance to acids and bases, salt spray resistance, its closed performance is poor, can separate out inner small molecules and can not play good sealing process, can permeate to enter to play shielding effect to outside small molecules, and chance fire very easily burns, and does not have fire performance.
Coating used in the present invention for having contamination resistance, resistance to flushing performance, the multiple performance such as good, the resistance to smog corrodibility of resistance to acids and bases is good, closure is good, and fire performance is lasting is simultaneously in the frie retardant coating of one.The outermost layer frie retardant coating layer of combined fireproof groove box of the present invention is that good with closed performance, that acid and alkali-resistance, salt spray resistance are extremely strong macromolecule resin is base-material, composite flame retardant system, color stuffing and import auxiliary agent are prepared from, there is the effects such as good closed performance, fire resistance period length, protection against corrosion simultaneously, the brushing thickness of frie retardant coating is 0.5-3mm, can reach 0.5h-3h in this thickness range with metallic substance synergistic fire endurance entirety.
The metallic substance in its middle layer is steel plate; and play a supporting role along with the shape of primary structure; once meet fire to ensure that Inner structural shape is complete with frie retardant coating synergistic; and the reactive force strengthening thermal expansion layer drives towards protected groove box; thus starvation; play fire preventive partitions and further provide protection, select steel plate thickness between 0.6-1.0mm according to the requirement that fire prevention supports, the steel plate of this thickness can play the requirement of enough support strengths.
Its innermost layer thermal expansion layer is polyurethane foam material, described polyurethane foam material can be purchased gained, also can it be carried out mixed foaming by over-all properties optimum proportion mass ratio 4.5:1 by polyurethane combined material and isocyanic ester and formed, its main component be polyurethane(s); During preparation; polyurethane combined material and isocyanic ester are mixed by over-all properties optimum proportion mass ratio 4.5:1; pour in advance in accurate good mould again; demoulding slaking is carried out after foaming and setting; can cut by different specifications after slaking 48h; thermal expansion layer heat expands and forms fine and close carbon-coating; stop heat transmission; carbon-coating thermal conductivity is low; heat is stoped to transmit to the groove box of protection; thermal expansion layer is according to fire prevention time requirement determination different thickness, and thickness is between 3-15cm, and the fire endurance of this thickness is 0.5h-3h.
Building form between each layer of combined fireproof groove box PLASTIC LAMINATED of the present invention is: frie retardant coating brush on the metal material, drying is carried out after reaching brushing thickness, after coating is done solid work, cut shifting to an earlier date prefabricated expanding layer, the thermal expansion layer cut is bonded on metal foil: mounting means is with fixed and buckle-type combination, installation is fixed to not needing the position fastening piece dismantled according to on-site actual situations, the position of dismantling groove box PLASTIC LAMINATED is not needed to be fixed on protected groove box, groove box PLASTIC LAMINATED for normal maintenance position then adopts buckle and does not need the part combination dismantled to link together, conveniently dismantle, sheet metal need formulate suitable dimension, company headquarters position adopts overlapping mode, last sheet material segmentation, split blade type is assembled, the same face of groove box PLASTIC LAMINATED carries out segmentation by steel plate, split blade type is assembled, its connecting portion adopts overlapping mode.
The beneficial effect of combined fireproof groove box of the present invention:
Combined fireproof groove box of the present invention is met fire and is expanded, and back-fire relief is heat insulation, ensures that the cable in the protected groove box of its inside runs without interruption in hydrocarbon fire burns 3 hours; Ensure that this cable skin temperature is no more than 100 DEG C, finally reach multiplexing effect, and construction is simple, convenient for maintaining is dismantled, reusable.
Accompanying drawing explanation
Fig. 1 is the combined fireproof groove box whole structure figure that the present invention can resist hydrocarbon fire;
Fig. 2 is the combined fireproof groove box fireproof board structure schematic diagram that the present invention can resist hydrocarbon fire;
Fig. 3 is the combined fireproof groove box fireproof board structure schematic diagram that the present invention can resist hydrocarbon fire;
Wherein, 1-frie retardant coating layer; 2-metal sheet sheet material layers; 3-thermal expansion layer; The protected groove box of 4-, 5-protected groove box inner cable, 6-anchoring piece, 7-fastening piece, 8-buckle.
Embodiment:
Following embodiment is provided to be to understand the present invention further better; be not limited to described preferred forms; content of the present invention and protection domain are not construed as limiting; anyone is under enlightenment of the present invention or any and the present invention the present invention being carried out combining with the feature of other prior aries and draw is identical or akin product, all drops within protection scope of the present invention.
If do not specialize, the conventional means that technique means used in embodiment is well known to those skilled in the art.Material used in the present invention, if no special instructions, is commercial sources and obtains, or prepare with normal experiment method; Test method used in embodiment, if no special instructions, is normal experiment method well known to those skilled in the art.
Reagent material used in the present invention:
Epoxy resin: be purchased from Suzhou Sheng Jie Special Resin company limited, 5102 special epoxy resins;
Ammonium polyphosphate: be purchased from Shandong Shi An Chemical Co., Ltd., crystallization II-type ammonium polyphosphate with high degree of polymerization
Trimeric cyanamide: be purchased from Zhong Yuan DaHua Group Ltd. of Henan Province
Dipentaerythritol: be purchased from Jiangsu Ruiyang Chemical Industry Co., Ltd, purity >=90%;
Titanium dioxide: be purchased from du pont company, model is titanium dioxide R-706;
Kaolin: be purchased from Beijing and benefit the nation the ultra-fine split company limited of great achievement, 1250 orders;
Wilkinite: be purchased from the emerging wilkinite factory in Pingqiao District, Xinyang, coating wilkinite;
Dispersion moisture agent: be purchased from Guo Bike chemical company, model is BYK161;
Defoamer: be purchased from Guo Bike chemical company, model is BYKA-530;
Thixotropic agent: be purchased from Guo Bike chemical company, model is BYK410;
Solidifying agent: be purchased from Suzhou Sheng Jie Special Resin company limited, model: 4111.
Expansible black lead: be purchased from Shijiazhuang Ke Peng fire retardant material factory, model: ADT802.
Polyurethane combined material: admiring into fire-proof heat-insulating special material company limited by Beijing provides, and model is FIREAL-PURF-JZ;
Isocyanic ester: be purchased from Bayer (China) Co., Ltd., model is: 3133;
Polyurethane foam material: admiring into fire-proof heat-insulating special material company limited by Beijing provides, and model is DP-A2-FIREAL601-GM.
Illustrate: the polyurethane foam material main component in the present invention is polyurethane(s), can to use and to be purchased, also can use by polyurethane combined material and isocyanic ester in mass ratio 4.5:1 carry out the product obtained by mixed foaming, both uses all can realize goal of the invention of the present invention.
The preparation process of the present invention's frie retardant coating component A used:
1. whether whether inspection dispersion machine, batch can clean, run good.
2. according to charger sheet quantity, in batch can, add epoxy resin 300 parts, open the dispersion of motor low speed.
3. under low speed (300-400 rev/min) stirs, slowly evenly add dispersion moisture agent 6 parts successively, defoamer 3 parts, thixotropic agent 15 parts, more at a high speed (1300-1500) rev/min) dispersion 30min, control batch can temperature in dispersion process lower than 40 DEG C
4. rotating speed is slowly dropped to middle low speed (500-800 rev/min), evenly add ammonium polyphosphate 250 parts, trimeric cyanamide 130 parts, dipentaerythritol 160 parts, titanium dioxide 70 parts, kaolin 60 parts, wilkinite 6 parts, has fed in raw material and rotating speed is mentioned (800-1000) has fully stirred 30min afterwards.
5. from tank, feeding carries out procedure inspection; fineness is checked with Hegman grind gage; get the mean value of three assays as final inspection fineness; result retains integer; when fineness reach 70-90 μm namely judge qualified; fineness > 90 μm to continue stir, until fineness reach≤90 μm can shut down.
6., after paint completes, arrange health, fill in operating record.
7. discharging, weighs canned.
8., by component A, B component (4111-solidifying agent) in mass ratio 6:1 mixes, and can brush after uniform stirring.
Examination and test of products result:
It should be noted that, frie retardant coating used in embodiment of the present invention is obtained by the above-mentioned preparation process, as long as and in fact with epoxy resin be base-material, all can realize goal of the invention of the present invention with the frie retardant coating layer that the color stuffing of prior art, dispersion moisture agent, defoamer and thixotropic agent are prepared from for auxiliary agent.
See Fig. 1-3.Fig. 1 is the combined fireproof groove box whole structure figure that the present invention can resist hydrocarbon fire; as shown in Figure 1; the combined fireproof groove box resisting hydrocarbon fire of the present invention; comprise protected groove box 4 and groove box PLASTIC LAMINATED, described groove box PLASTIC LAMINATED is that three layers of ecto-entad are followed successively by: frie retardant coating layer 1, metal sheet sheet material layers 2, thermal expansion layer 3.Externally play corrosion-resisting function when frie retardant coating layer 1 is flat in the present invention and internally play closed protective effect, meet fiery undergoes rapid expansion, have good thermal insulation; The metal sheet sheet material layers 2 in middle layer is played a supporting role along with the shape of primary structure, once meet fire to ensure that Inner structural shape is complete with frie retardant coating synergistic, and the reactive force that can strengthen thermal expansion layer 3 drives towards protected groove box 4, thus starvation, play fire preventive partitions provide protection; The thermal expansion layer 3 of innermost layer, heat undergoes rapid expansion, shield heat away outside protected groove box 4.
Described frie retardant coating layer 1 is take epoxy resin as base-material, and be prepared from for auxiliary agent with color stuffing, dispersion moisture agent, defoamer, anti-settling agent, its closed performance is good, acid and alkali-resistance, salt spray resistance are extremely strong; Described color stuffing moiety is ammonium polyphosphate, trimeric cyanamide, the highly effective flame-retardant system of dipentaerythritol compound, titanium dioxide, kaolin, wilkinite; Described dispersion moisture agent is the high molecular weight block copolymer emulsion containing pigment affinity groups; Described defoamer is organosilicon polymer; Described thixotropic agent is modified urea solution.
Described metal sheet sheet material layers 2 is steel plate, and its support strength is high; Described thermal expansion layer 3 for polyurethane foam material main component be polyurethane(s), can to use in the present invention and to be purchased, also can use by polyurethane combined material and isocyanic ester in mass ratio 4.5:1 carry out the product obtained by mixed foaming, both uses all can realize goal of the invention of the present invention.Use be purchased time, this polyurethane foam material is directly the sheet material that foamed, directly can be used as thermal expansion layer, only need carry out according to actual needs cutting out during use.And use by polyurethane combined material and isocyanic ester be prepared gained time, need by polyurethane combined material and isocyanic ester in mass ratio 4.5:1 carry out mixing and stirring, pour in mould, demoulding slaking after foaming and setting, cut after slaking 48h and form.
The brushing thickness of described frie retardant coating layer 1 is 0.5-3mm, and in this thickness range, fire endurance is 0.5h-3h, and the thickness of described metal sheet sheet material layers 2 is 0.6-1.0mm, and the steel plate of this thickness can play the requirement of enough support strengths.
The thickness of described thermal expansion layer 3 is 3-15cm, and the fire endurance of this thickness is 0.5h-3h.
During preparation, by frie retardant coating brush in metal sheet sheet material layers 2, after drying, more prefabricated thermal expansion layer 3 is cut and is bonded on metal foil; Mounting means is with fixed and buckle-type combination, and the same face of described groove box PLASTIC LAMINATED carries out segmentation, split blade type assembling by described steel plate, and its connecting portion adopts overlapping mode or anchoring piece 6 connects; During assembling, do not need the position of dismantling to adopt fastening piece 7 to be fixed on protected groove box in described groove box PLASTIC LAMINATED, normal maintenance position adopts removably assembling.
Fig. 2 is the combined fireproof groove box fireproof board structure schematic diagram that the present invention can resist hydrocarbon fire, as shown in Figure 2, a kind of combined fireproof groove box PLASTIC LAMINATED resisting hydrocarbon fire of the present invention, it is characterized in that, ecto-entad is followed successively by: frie retardant coating layer 1, metal sheet sheet material layers 2, thermal expansion layer 3; The brushing thickness of described frie retardant coating layer 1 is 0.5-3mm, and the thickness of described metal sheet sheet material layers 2 is 0.6-1.0mm, and the thickness of described thermal expansion layer 3 is 3-15cm; The same face of described groove box PLASTIC LAMINATED carries out segmentation, split blade type assembling by described metal sheet sheet material layers, and its connecting portion adopts overlapping mode or connects with anchoring piece 6; During assembling, do not need the position fastening piece 7 dismantled to be fixed on protected groove box, normal maintenance position adopts buckle 8 to be connected with the position not needing to dismantle.This groove box PLASTIC LAMINATED is met fire and is expanded, and back-fire relief is heat insulation, ensures that the cable in the protected groove box 4 of its inside runs without interruption in hydrocarbon fire burns 3 hours; Ensure that this cable skin temperature is no more than 100 DEG C, finally reach multiplexing effect, and construction is simple, convenient for maintaining is dismantled, reusable.
More than describe preferably specific embodiment of the present invention in detail.Should be appreciated that those of ordinary skill in the art just design according to the present invention can make many modifications and variations without the need to paying performing creative labour.Therefore, every those skilled in the art, all should within the determined protection domain of claims of the present invention according to design of the present invention available technical scheme of experiment by logic analysis, reasoning or limited number of time on the basis of prior art.

Claims (10)

1. can resist the combined fireproof groove box of hydrocarbon fire for one kind, comprise protected groove box and groove box PLASTIC LAMINATED, it is outer with the protection realized it that described groove box PLASTIC LAMINATED is arranged on protected groove box, it is characterized in that, described groove box PLASTIC LAMINATED comprises three layers, and ecto-entad is followed successively by: frie retardant coating layer, metal sheet sheet material layers, thermal expansion layer; Described frie retardant coating layer is take epoxy resin as base-material, is prepared from for auxiliary agent with color stuffing, dispersion moisture agent, defoamer, thixotropic agent.
2. fire-resistant groove box according to claim 1, is characterized in that, the moiety of described color stuffing is ammonium polyphosphate, trimeric cyanamide, dipentaerythritol, titanium dioxide, kaolin, wilkinite; Described dispersion moisture agent is the high molecular weight block copolymer emulsion containing pigment affinity groups; Described defoamer is organosilicon polymer; Described thixotropic agent is modified urea solution.
3. fire-resistant groove box according to claim 2, is characterized in that, described metal sheet sheet material layers is steel plate; Described thermal expansion layer is polyurethane foam material.
4. fire-resistant groove box according to claim 3, is characterized in that, described polyurethane foam material by polyurethane combined material and isocyanic ester in mass ratio 4.5:1 carry out mixed foaming gained; During preparation, by polyurethane combined material and isocyanic ester in mass ratio 4.5:1 carry out mixing and stirring, pour in mould, demoulding slaking after foaming and setting, cut after slaking 48h and form.
5. fire-resistant groove box according to claim 4, is characterized in that, the brushing thickness of described frie retardant coating layer is 0.5-3mm.
6. fire-resistant groove box according to claim 5, is characterized in that, the thickness of described metal sheet sheet material layers is 0.6-1.0mm.
7. fire-resistant groove box according to claim 6, is characterized in that, the thickness of described thermal expansion layer is 3-15cm.
8. a groove box PLASTIC LAMINATED, it is characterized in that, ecto-entad is followed successively by: frie retardant coating layer, metal sheet sheet material layers, thermal expansion layer, and described frie retardant coating layer is be base-material with epoxy resin, is prepared from for auxiliary agent with color stuffing, dispersion moisture agent, defoamer, thixotropic agent.
9. groove box PLASTIC LAMINATED according to claim 8, is characterized in that, the moiety of described color stuffing is ammonium polyphosphate, trimeric cyanamide, dipentaerythritol, the highly effective flame-retardant system of expansible black lead compound, titanium dioxide, kaolin, wilkinite; Described dispersion moisture agent is the high molecular weight block copolymer emulsion containing pigment affinity groups; Described defoamer is organosilicon polymer; Described thixotropic agent is modified urea solution.
10. groove box PLASTIC LAMINATED according to claim 9, is characterized in that, described metal sheet sheet material layers is steel plate; Described thermal expansion layer is polyurethane foam material.
CN201510067136.9A 2015-02-09 2015-02-09 A kind of combined fireproof groove box resisting hydrocarbon fire and groove box PLASTIC LAMINATED Active CN104592859B (en)

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Denomination of invention: The utility model relates to a combined fire-resistant tank box and a fire-proof board for the tank box which can resist hydrocarbon fire

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