CN104590858A - Automatic feeding locating device of constant velocity universal joint and usage thereof - Google Patents
Automatic feeding locating device of constant velocity universal joint and usage thereof Download PDFInfo
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- CN104590858A CN104590858A CN201510023540.6A CN201510023540A CN104590858A CN 104590858 A CN104590858 A CN 104590858A CN 201510023540 A CN201510023540 A CN 201510023540A CN 104590858 A CN104590858 A CN 104590858A
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Abstract
The invention provides an automatic feeding locating device of a constant velocity universal joint, comprising a workbench and a transmission mechanism used for transmitting a workpiece to the workbench, wherein the workbench is provided with a first through hole; the workbench is provided with a baffle plate at the side part of the first through hole; a limit interval with an opening in one side is surrounded by the baffle plate; the first through hole is located in the limit interval; a support part used for supporting the workpiece is formed between an inner wall of the first through hole and an inner wall of the limit interval; the workbench is provided with a stirring mechanism used for stirring the workpiece on the transmission mechanism to make the workpiece enter the limit interval from the opening of the limit interval; a pressing mechanism is arranged above the limit interval; a punch component and a lift rotating mechanism connected with the punch component and used for driving the punch component to lift and rotate are arranged below the workbench over against the first through hole; when the punch component is lifted, a punch can penetrate through the first through hole. The invention also provides the usage of the automatic feeding locating device of the constant velocity universal joint.
Description
Technical field
The present invention relates to a kind of constant-velocity universal joint automatic charging registration device and using method thereof.
Background technology
Under the overall background of and national 12 strategic plannings flourish in automobile industry, the new round challenge of industry faces industrial transformation upgrading.By widespread use " industrial robot ", progressively improve working conditions, have stronger and controlled productive capacity, accelerate model change, enhance productivity and ensure product design, reduce off-time and stock, eliminate the work uninteresting, labour intensity is high, save labour power, safer work situation is provided, striding forward to lean automation target, is the crucial chip that Issues and Crucial Practices of Contemporary Enterprises promotes synthesized competitiveness.At present, domestic existing constant velocity driving shaft heat treatment feeding device mainly relies on manual work to complete.Above-mentioned existing manual work scheme can meet the clamping material loading demand of constant velocity driving shaft heat treatment step, but there is following drawback in actual job process: 1. clamping material loading operating efficiency is low, positioning precision is not enough, be directly connected to product quality level, affect qualification rate; 2. long-time Repetitive work labour intensity is high, and worker easily produces the symptoms such as mental fatigue, there is potential safety hazard; 3. working environment is of poor quality, exists and causes worker trouble occupational disease equivalent risk, can cause to a certain degree wait injury to employee's body and mind; 4. manual work, cost is high.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of constant-velocity universal joint automatic charging registration device and using method thereof.
For solving above-mentioned existing technical matters, the present invention adopts following scheme: a kind of constant-velocity universal joint automatic charging registration device, comprise bench board, electric-control system and for the transport sector to bench board conveying workpieces, described bench board is provided with the first through hole, described bench board is provided with striker plate at the sidepiece of the first through hole, described striker plate surrounds between the spacing zone of a side opening, described first through hole is positioned between spacing zone, the support zone being used for supporting workpiece is formed between inwall between the inwall of described first through hole and spacing zone, described bench board is provided with and makes workpiece enter the material toggling mechanism in spacing zone from opening between spacing zone for the workpiece stirred on transport sector, top between described spacing zone is provided with press mechanism, the below of described bench board just to the position of the first through hole be provided with the punch-head assembly with drift and be connected with punch-head assembly for driving punch-head assembly to be elevated, the lifting rotation mechanism rotated, during described punch-head assembly lifting, drift can pass from the first through hole, described electric-control system comprises PLC central process unit and whether arrives photoelectric sensor in material toggling mechanism operating range for responding to the workpiece that transport sector transmits, described photoelectric sensor is electrically connected with PLC central process unit or signal is connected, described transport sector, material toggling mechanism, press mechanism all and lifting rotation mechanism to be electrically connected with PLC central process unit and by PLC central process unit control work.
As preferably, described striker plate is the semi-circular shape striker plate of open side towards transport sector, and the center shaft of described semi-circular shape striker plate overlaps with the center shaft of the first through hole.
As preferably, described material toggling mechanism comprises rod for stiring materials and the material toggling cylinder for driving rod for stiring materials to swing.
As preferably, described press mechanism comprises top cylinder and is located at the top of top cylinder mouth, and described top end is arranged towards the first through hole.
As preferably, described top center shaft overlaps with the center shaft of the first through hole.
As preferably, described lifting rotation mechanism comprises lift cylinder and rotary cylinder, the mouth of described lift cylinder and the mouth of rotary cylinder are arranged towards the first through hole, and described rotary cylinder is located at the mouth of lift cylinder, and described punch-head assembly is located at the mouth of rotary cylinder.
As preferably, described punch-head assembly also comprises the drift positioning seat of the mouth being located at rotary cylinder, and described drift is located on drift positioning seat.
As preferably, described constant-velocity universal joint automatic charging registration device also comprises angle disk, and described lifting rotation mechanism is arranged on angle disk.
As preferably, described bench board comprises positioning support fagging and position, hole backing plate, described positioning support fagging is provided with concave station, described concave station is provided with the second through hole, the line of centers of described second through hole overlaps with the line of centers of the first through hole, the aperture of described second through hole is more than or equal to the aperture of the first through hole, position, described hole backing plate is arranged in concave station, described positioning support fagging and position, hole backing plate removably connect, described first through hole is located on the backing plate of position, hole, described material toggling mechanism is located on positioning support fagging, described striker plate is located on the backing plate of position, hole, described striker plate and position, hole backing plate removably connect.
As preferably, the side sidepiece of described bench board is provided with breach, the mouth of described transport sector is arranged in breach, described bench board respectively forms a boss in the both sides of breach, described material toggling mechanism is located on one of them boss, another boss slidably connects baffle plate, and one end of described baffle plate is connected with striker plate one end.
Meanwhile, the present invention also have passed a kind of using method of above-mentioned constant-velocity universal joint automatic charging registration device, comprises the following steps:
Step one, to be placed in by workpiece to the conveying of bench board place on transport sector, photoelectric sensor sends a signal to PLC central process unit after sensing that workpiece enters material toggling region, and PLC central process unit controls transfer mechanism quits work;
Step 2, PLC central process unit control after transport sector quits work 0.3s that workpiece is allocated to that spacing zone chien shih workpiece lumen is corresponding with the first through hole position by material toggling mechanism, workpiece top and press mechanism corresponding, after suspending 0.2s, PLC central process unit controls material toggling mechanism and returns;
Step 3, PLC central process unit control press mechanism and press down by Work-sheet pressing on the table;
Step 4, PLC central process unit control lifting rotation mechanism drives drift to rise through the first through hole and stretches into workpiece lumen.
Beneficial effect:
A kind of constant-velocity universal joint automatic charging registration device that the present invention adopts technique scheme to provide and using method thereof, can realize automatic charging and the location of constant-velocity universal joint workpiece, efficiency is high, can reduce labor strength, reduce cost of labor.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention one;
Fig. 2 is the structural representation of positioning support fagging;
Fig. 3 is the structural representation of position, hole backing plate;
Fig. 4 is the structural representation of angle stay bearing plate;
Fig. 5 is the structural representation of angle disk;
Fig. 6 is the structural representation of the embodiment of the present invention two;
Fig. 7 is workflow diagram of the present invention.
Detailed description of the invention
Embodiment one:
As Fig. 1 to 5 is depicted as a kind of embodiment of a kind of constant-velocity universal joint of the present invention automatic charging registration device, it comprises frame and the rack-mounted bench board be made up of positioning support fagging 12 and position, hole backing plate 13, positioning support fagging 12 is provided with concave station 121, concave station 121 is provided with the second through hole 122, position, hole backing plate 13 is provided with the first through hole 11, position, hole backing plate 13 is detachably arranged in concave station by screw just, the line of centers of the second through hole 122 overlaps with the line of centers of the first through hole 11, the aperture of the second through hole 122 is more than or equal to the aperture of the first through hole 11, the upper surface of positioning support fagging 12 and the upper surface of position, hole backing plate 13 are on the same face, position, hole backing plate 13 upper surface is provided with the striker plate 3 of the detachable semi-circular shape changed at the sidepiece of the first through hole 11, striker plate 3 surrounds between a spacing zone, the internal diameter of striker plate 3 is greater than the internal diameter of the first through hole 11, first through hole 11 is positioned between spacing zone, make the part formation between the inwall on position, hole backing plate 13 between the inwall of the first through hole 11 and spacing zone for the support zone of supporting workpiece like this, the center shaft of this semi-circular shape striker plate overlaps with the center shaft of the first through hole 11, frame is provided with in the side of positioning support fagging 12 for the transport sector 9 to bench board conveying workpieces 10, the output end position of transport sector 9 is corresponding with the aperture position of striker plate 3, positioning support fagging 12 is provided with breach 14 at the sidepiece of transport sector 9 side, the mouth of transport sector 9 stretches in breach 14, positioning support fagging 12 respectively forms a boss 15 in the both sides of breach 14, one of them boss 15 is provided with and makes workpiece enter the material toggling mechanism in spacing zone from opening between spacing zone for the workpiece stirred on transport sector 9, this material toggling mechanism is primarily of a rod for stiring materials 2 and the material toggling cylinder composition for driving rod for stiring materials 2 to swing, material toggling cylinder is rotary cylinder, after workpiece is delivered to breach 14 place by transport sector 9, workpiece to be allocated in the spacing zone that striker plate 3 surrounds at the effect lower swing of material toggling cylinder by rod for stiring materials 2, another boss 15 slidably connects the baffle plate 16 of gear in transport sector 9 side, one end of baffle plate 16 is docked with striker plate 3 one end, the effect of baffle plate plays spacing guiding function to workpiece, make that workpiece is easier to be allocated in spacing zone.
In this embodiment, in frame between spacing zone above be provided with by top cylinder 41 and top 4 press mechanisms formed being located at top cylinder 41 mouth, top 4 ends are arranged towards the first through hole 11, and the center shaft of top 4 overlaps with the center shaft of the first through hole 11; In this embodiment, workpiece 10 i.e. constant-velocity universal joint comprises cup 101 and the body of rod 102, there is in cup 101 inner chamber of one end open, the other end that the body of rod 102 is positioned at cup 101, the outer end of the body of rod 102 is provided with centre hole 1021, the end of top 4 is most advanced and sophisticated, and cup 101 and the body of rod 102 are on same center shaft; Cup 101 back-off shape in the process that workpiece 10 is carried at transport sector 9, workpiece 10 is allocated to after in spacing zone, the supporting part, edge of cup 101 supports, the lumen openings of cup is positioned at the profile of the first through hole 11, the center shaft of the line of centers of the body of rod 102 and cup 101, the center shaft of top 4 and the first through hole 11 overlaps, the centre hole of the body of rod 102 outer end is corresponding with the tip of top 4 ends, and top 4 stretch into centre hole by Work-sheet pressing on the table at the moved downward of top cylinder 41 its tip final.
Frame is provided with angle stay bearing plate 17 in the below of bench board, angle stay bearing plate 17 is just being provided with angle disk 8 to the position of the first through hole 11, the line of centers of angle disk 8 overlaps with the line of centers of the first through hole 11, on angle disk 8 just to the position of the first through hole 11 be provided with the punch-head assembly that is made up of drift positioning seat 53 and the drift 5 be located on drift positioning seat 53 and be connected with punch-head assembly for driving punch-head assembly to be elevated, the lifting rotation mechanism rotated, this lifting rotation mechanism comprises lift cylinder 7 and rotary cylinder 6, the mouth of lift cylinder 7 and the mouth of rotary cylinder 6 are arranged towards the first through hole 11, described rotary cylinder 6 is located at the mouth of lift cylinder 7, drift positioning seat 53 is located at the mouth of rotary cylinder 6.
In this embodiment, positioning support fagging outward appearance is a length of side is the square plate of a, the square bathtub construction of the concave station on its surface to be a length of side be b, b is greater than the maximum outside diameter DEEmax of all workpiece, i.e. b > DEEmax, the diameter d 1 of the second through hole is greater than the maximum intracavity diameter DEImax of all workpiece, the contour structure of position, hole backing plate 13 is consistent with the contour structure of concave station, it is that the square plate being b by a length of side is made, on it, the diameter of the first through hole is that d2 is less than or equal to d1, the quantity of position, hole backing plate 13 has multiple, position, the hole backing plate 13 with the first suitable through hole can be selected to be arranged on positioning support fagging according to the model specification of workpiece to be processed, first through-hole diameter d2 of position, the hole backing plate corresponding to a kind of model workpiece is greater than the maximum specification intracavity diameter deimax of this type product, be less than the maximum outside diameter deemax of this type product, i.e. deimax < d2 < deemax, angle stay bearing plate is also a square plate, and centre is provided with two symmetrical arc grooves 81, angle disk is a disk, also there are two symmetrical arc grooves 81 centre, on angle disk, the shape size of arc groove 81 is arranged to equal state with two arc grooves on angle stay bearing plate, is connected by bolt 82, different fixed positions can be regulated in arc groove according to bolt, angle disk is made to drive top institute attached device to rotate together, make angle rotatable θ>=180 ° of equipment, the length l of rod for stiring materials is about the half of positioning supports edges of boards length, l ≈ a/2, transport sector 9 is tape transport, and transport sector 9 upper conveyor belt length is L, width N, the size that the setting range of parameter takes up space according to equipment for: length L and determining, width N is greater than the maximum outside diameter of all products, is less than the length of side of positioning support fagging, i.e. DEEmax < N < a, the actuating unit of transport sector 9 adopts conveying motor, and following steps are used in the design alternative of conveying motor: a), required motor power P m=(1.5 ~ 2.5) T
mη
g, wherein T
mfor motor output torque, η
gfor driving efficiency, b), T
m=T
l/ i* η
g, wherein T
lfor load torque, i is reduction ratio, c), V=(N
m.* π * D) 60*i, wherein V is belt speed, N
mfor rated speed of rotation, D is rollers of conveyer belt diameter, top 4 pressure are 80kg.N, and rotary cylinder 6 is 180 ° of rotary cylinders, and lift cylinder 7 pressure is 40kgN,
Electric-control system is adopted to control in the present embodiment, this electric-control system comprises PLC central process unit and whether arrives photoelectric sensor in material toggling mechanism operating range for responding to the workpiece 10 that transport sector 9 transmits, photoelectric sensor is electrically connected with PLC central process unit or signal is connected, transport sector 9, material toggling cylinder, top cylinder, lift cylinder and rotary cylinder are all electrically connected with PLC central process unit and by PLC central process unit control work, as shown in Figure 7, this embodiment constant-velocity universal joint automatic charging registration device principle of work and using method as follows:
Under initial condition, material toggling cylinder, top cylinder, lift cylinder and rotary cylinder are all in reference position, and during work, workpiece is carried to bench board 1 on transport sector 9,
1, workpiece arrive to photoelectric sensor correspondence position after, photoelectric sensor sends a signal to PLC central process unit, PLC central process unit stops feeding by peripheral logical circuit controls transfer mechanism 9, and PLC central process unit controls in the spacing zone that material toggling cylinder operation makes rod for stiring materials swing to be allocated to by workpiece striker plate 3 to surround by peripheral logical circuit;
2, after material toggling puts in place, product cavity raceway stops above aligning punch 5 with arbitrarily angled, and rod for stiring materials 2 returns after this place stops 0.3s under PLC central process unit controls;
3, after material toggling cylinder returns and puts in place, PLC central process unit controls top cylinder 41 times by peripheral logical circuit and exercises and to be toply advanced into for 4 times in the centre hole of product bar end surface by workpiece pressure on the table;
4, top cylinder 41 is descending put in place after, PLC central process unit controls rotary cylinder 6 by peripheral logical circuit and lift cylinder 7 work drives drift 5 to rotate rising 1, in uphill process, rotary cylinder forwards desired location 180 ° to by angle at the beginning and stops the rotation, in the process, drift 5 finally enters bottom workpiece lumen, and now workpiece raceway position has been located;
5, after machining, PLC central process unit sends instruction to OMRON relay system by program, then by relay system signal transmission to manipulator, mechanical arm embraces folder workpiece diameter of axle place;
6, gripper of manipulator sends a signal to PLC central process unit after having pressed from both sides, and PLC central process unit controls top cylinder 41 and lift cylinder 7 reposition, and then controls rotary cylinder 6 reposition;
7, top cylinder 41, lift cylinder 7, rotary cylinder 6 put in place after the number of delivering a letter in PLC central process unit, PLC central process unit passes through the move instruction of OMRON relay system again to manipulator, allow manipulator take workpiece away and put into next process, namely complete whole location grasping movement.
8, after manipulator takes workpiece away, the number of delivering a letter is in PLC central process unit, and PLC central process unit controls each sensing element, protection element returns, and scram button gets back to lifting status;
9, angle disk 8 be used for fine setting, after workpiece completes location, time as undesirable in orientation angle by vernier angle rotating disk 8 by lift cylinder 7, rotary cylinder 6, drift 5 integrated regulation position angle, reach the ideal position of Workpiece fixing.
In the present embodiment, PLC central process unit adopts arithmetic processing system (0.065S/ instruction) at a high speed, can meet the Effec-tive Function of this device very well; Peripheral logic control circuit adopts high-quality relay system, can make the instruction that the stable execution of control system is assigned; Material toggling cylinder, top cylinder 41, lift cylinder 7, rotary cylinder 6 are connected with PLC central process unit by source of the gas controller, magnetic switch, oil sprayer and electromagnetic valve etc., source of the gas controller and magnetic switch, oil sprayer and electromagnetic valve all adopt high quality components, can ensure the normal operation of this device to greatest extent.
Embodiment two:
As shown in Figure 6, structure is basic identical with embodiment one, difference is, poking device adopts circular arc push pedal 22 and straight line cylinder 21, circular arc push pedal 22 is located at the mouth of straight line cylinder 21, after transport sector 9 drives workpiece to walk to circular arc push pedal 22 position, straight line cylinder 21 action makes circular arc push pedal 22 be pushed in spacing zone by workpiece.
Claims (10)
1. a constant-velocity universal joint automatic charging registration device, it is characterized in that: comprise bench board, electric-control system and for the transport sector (9) to bench board conveying workpieces (10), described bench board is provided with the first through hole (11), described bench board is provided with striker plate (3) at the sidepiece of the first through hole (11), described striker plate (3) surrounds between the spacing zone of a side opening, described first through hole (11) is positioned between spacing zone, the support zone being used for supporting workpiece is formed between inwall between the inwall of described first through hole (11) and spacing zone, described bench board is provided with and makes workpiece enter the material toggling mechanism in spacing zone from opening between spacing zone for the workpiece stirred on transport sector (9), top between described spacing zone is provided with press mechanism, the below of described bench board just to the position of the first through hole (11) be provided with the punch-head assembly with drift (5) and be connected with punch-head assembly for driving punch-head assembly to be elevated, the lifting rotation mechanism rotated, during described punch-head assembly lifting, drift (5) can pass from the first through hole (11), described electric-control system comprises PLC central process unit and whether arrives photoelectric sensor in material toggling mechanism operating range for responding to the upper workpiece (10) transmitted of transport sector (9), described photoelectric sensor is electrically connected with PLC central process unit or signal is connected, and described transport sector (9), material toggling mechanism, press mechanism and lifting rotation mechanism are all electrically connected with PLC central process unit and by PLC central process unit control work.
2. a kind of constant-velocity universal joint automatic charging registration device according to claim 1, it is characterized in that: described striker plate (3) is for open side is towards the semi-circular shape striker plate of transport sector (9), and the center shaft of described semi-circular shape striker plate overlaps with the center shaft of the first through hole (11).
3. a kind of constant-velocity universal joint automatic charging registration device according to claim 1, is characterized in that: described material toggling mechanism comprises rod for stiring materials (2) and the material toggling cylinder for driving rod for stiring materials (2) to swing.
4. a kind of constant-velocity universal joint automatic charging registration device according to claim 1, it is characterized in that: described press mechanism comprises top cylinder (41) and is located at top (4) of top cylinder (41) mouth, described top (4) end is arranged towards the first through hole (11).
5. a kind of constant-velocity universal joint automatic charging registration device according to claim 4, is characterized in that: the center shaft of described top (4) overlaps with the center shaft of the first through hole (11).
6. a kind of constant-velocity universal joint automatic charging registration device according to claim 1, it is characterized in that: described lifting rotation mechanism comprises lift cylinder (7) and rotary cylinder (6), the mouth of described lift cylinder (7) and the mouth of rotary cylinder (6) are arranged towards the first through hole (11), described rotary cylinder (6) is located at the mouth of lift cylinder (7), and described punch-head assembly is located at the mouth of rotary cylinder (6).
7. a kind of constant-velocity universal joint automatic charging registration device according to claim 1 or 6, it is characterized in that: described constant-velocity universal joint automatic charging registration device also comprises angle disk (8), and described lifting rotation mechanism is arranged on angle disk (8).
8. a kind of constant-velocity universal joint automatic charging registration device according to claim 1, it is characterized in that: described bench board comprises positioning support fagging (12) and position, hole backing plate (13), described positioning support fagging (12) is provided with concave station (121), described concave station (121) is provided with the second through hole (122), position, described hole backing plate (13) is arranged in concave station, described positioning support fagging (12) and position, hole backing plate (13) removably connect, the line of centers of described second through hole (122) overlaps with the line of centers of the first through hole (11), the aperture of described second through hole (122) is more than or equal to the aperture of the first through hole (11), described first through hole (11) is located on position, hole backing plate (13), described material toggling mechanism is located on positioning support fagging (12), described striker plate (3) is located on position, hole backing plate (13), described striker plate (3) and position, hole backing plate (13) removably connect.
9. a kind of constant-velocity universal joint automatic charging registration device according to claim 1 or 8, it is characterized in that: the side sidepiece of described bench board is provided with breach (14), the mouth of described transport sector (9) is arranged in breach (14), described bench board respectively forms a boss (15) in the both sides of breach (14), described material toggling mechanism is located on one of them boss (15), another boss (15) slidably connects baffle plate (16), one end of described baffle plate (16) is connected with striker plate (3) one end.
10. the using method of a kind of constant-velocity universal joint automatic charging registration device as described in as arbitrary in claim 1 to 9, is characterized in that, comprise the following steps:
Step one, to be placed in by workpiece to the conveying of bench board place on transport sector, photoelectric sensor sends a signal to PLC central process unit after sensing that workpiece enters material toggling region, and PLC central process unit controls transfer mechanism quits work;
Step 2, PLC central process unit control after transport sector quits work 0.3s that workpiece is allocated to that spacing zone chien shih workpiece lumen is corresponding with the first through hole position by material toggling mechanism, workpiece top and press mechanism corresponding, after suspending 0.2s, PLC central process unit controls material toggling mechanism and returns;
Step 3, PLC central process unit control press mechanism and press down by workpiece pressure on the table;
Step 4, PLC central process unit control lifting rotation mechanism drives drift to rise through the first through hole and stretches into workpiece lumen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510023540.6A CN104590858B (en) | 2015-01-16 | 2015-01-16 | Automatic feeding locating device of constant velocity universal joint and usage thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510023540.6A CN104590858B (en) | 2015-01-16 | 2015-01-16 | Automatic feeding locating device of constant velocity universal joint and usage thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104590858A true CN104590858A (en) | 2015-05-06 |
| CN104590858B CN104590858B (en) | 2017-02-22 |
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ID=53116994
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510023540.6A Active CN104590858B (en) | 2015-01-16 | 2015-01-16 | Automatic feeding locating device of constant velocity universal joint and usage thereof |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN104590858B (en) | 2017-02-22 |
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