CN106425758A - Full-automatic polishing equipment - Google Patents

Full-automatic polishing equipment Download PDF

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Publication number
CN106425758A
CN106425758A CN201610770693.1A CN201610770693A CN106425758A CN 106425758 A CN106425758 A CN 106425758A CN 201610770693 A CN201610770693 A CN 201610770693A CN 106425758 A CN106425758 A CN 106425758A
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China
Prior art keywords
feeding
rotating shaft
shaft
lifting shaft
lifting
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CN201610770693.1A
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Chinese (zh)
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农百乐
潘扬树
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FOSHAN IROBOT AUTOMATIC Co Ltd
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FOSHAN IROBOT AUTOMATIC Co Ltd
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Priority to CN201610770693.1A priority Critical patent/CN106425758A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses full-automatic polishing equipment which comprises an automatic controller, a feeding conveying line, an aligning mechanism, a feeding turnover mechanism, a workpiece bearing and conveying mechanism, a polishing mechanism, a discharging turnover mechanism and a discharging conveying line. The aligning mechanism and the feeding turnover mechanism are arranged at the output end of the feeding conveying line, and a feeding station of the feeding turnover mechanism and the aligning mechanism are arranged in a matched manner. The discharging turnover mechanism is arranged at the input end of the discharging conveying line. The workpiece bearing and conveying mechanism is arranged among the polishing mechanism, the feeding conveying line and the discharging conveying line in a matched manner. The automatic controller is electrically connected with the above mechanisms and used for controlling coordinating operation of the mechanisms. The full-automatic polishing equipment is high in mechanization degree and automation degree, the labor intensity is greatly reduced, the production time is saved, and the production quality is improved.

Description

一种全自动抛光设备A fully automatic polishing equipment

技术领域technical field

本发明涉及抛光设备领域,主要涉及一种全自动抛光设备。The invention relates to the field of polishing equipment, and mainly relates to a fully automatic polishing equipment.

背景技术Background technique

现有的带有圆柱面的金属工件,如锅盖、电热水壶壶身等,其抛光主要为机械抛光,即在一定的机械装置上,以相应的接触方式,并在一定的压力作用下,使高速运转着的抛光轮与金属工件表面接触产生摩擦,将金属工件加工表面的余量逐渐磨除或抛磨光滑的工艺。现有的机械化带有圆柱面的金属工件的抛光设备目前尚未成型,带有圆柱面的金属工件的抛光工序仍处于人工抛光阶段,存在人工成本高、劳动强度大、生产时间长、生产质量不稳定性,因此现有技术还有待于改进和发展。Existing metal workpieces with cylindrical surfaces, such as pot lids, electric kettle bodies, etc., are mainly polished by mechanical polishing, that is, on a certain mechanical device, with a corresponding contact method and under a certain pressure, The process of making the high-speed running polishing wheel contact the surface of the metal workpiece to generate friction, and gradually remove or polish the margin of the metal workpiece to make it smooth. The existing mechanized polishing equipment for metal workpieces with cylindrical surfaces has not yet been formed, and the polishing process for metal workpieces with cylindrical surfaces is still in the manual polishing stage, which has high labor costs, high labor intensity, long production time, and poor production quality. Stability, so the prior art still needs to be improved and developed.

发明内容Contents of the invention

鉴于上述现有技术的不足,本发明的目的在于提供一种机械化、自动化程度高的全自动抛光机,可以用于带有圆柱面的金属工件的抛光工序,如锅盖、浅底锅的锅身、煎锅、餐具碟、电热水壶壶身等等,采用该全自动抛光机可以大大降低劳动强度、节省生产时间,提高生产质量,旨在解决现有带有圆柱面的金属工件的抛光工序人工成本高、劳动强度大、生产时间长的问题。同时,本发明全自动抛光机,也可适用于不同材质的工件的抛光工件,如木质、塑料等,根据工件的材质,更换抛光磨头即可。In view of above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a kind of mechanization, the high automatic polishing machine of automation degree, can be used for the polishing process of the metal workpiece with cylindrical surface, as the pot of pot lid, shallow bottom pot Body, frying pan, tableware, electric kettle body, etc., the use of this automatic polishing machine can greatly reduce labor intensity, save production time, and improve production quality. It aims to solve the polishing process of existing metal workpieces with cylindrical surfaces. High labor cost, high labor intensity and long production time. Simultaneously, the automatic polishing machine of the present invention is also suitable for polishing workpieces of workpieces of different materials, such as wood, plastic, etc., according to the material of the workpiece, the polishing grinding head can be replaced.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种全自动抛光设备,其中,包括上料输送线、对中机构、上料翻转机构、工件承送机构、抛光机构、下料翻转机构和下料输送线;对中机构和上料翻转机构设置在上料输送线的输出端上,上料翻转机构的上料工位与对中机构配合设置;下料翻转机构设置在下料输送线的输入端上;工件承送机构配合设置在抛光机构、上料输送线和下料输送线之间;工件承送机构将工件从上料输送线上的上料翻转机构取下,送至抛光机构进行抛光,再送至下料输送线被下料翻转机构取下。A fully automatic polishing equipment, which includes a feeding conveying line, a centering mechanism, a feeding and turning mechanism, a workpiece carrying mechanism, a polishing mechanism, a blanking and turning mechanism, and a blanking conveyor line; the centering mechanism and the loading and turning mechanism Set on the output end of the feeding conveyor line, the feeding station of the feeding turning mechanism is set in cooperation with the centering mechanism; the unloading turning mechanism is set on the input end of the feeding conveying line; the workpiece carrying mechanism is set in cooperation with the polishing mechanism , Between the feeding conveyor line and the unloading conveyor line; the workpiece delivery mechanism removes the workpiece from the loading and turning mechanism on the feeding conveyor line, sends it to the polishing mechanism for polishing, and then sends it to the unloading conveyor line to be turned over by the blanking Body removed.

所述的全自动抛光设备,其中,所述上料翻转机构包括第一上料手爪、第一升降轴、第一旋转轴、第一固定座;第一上料手爪、第一升降轴、第一旋转轴配合安装在所述第一固定座上,所述第一固定座设置在上料输送线上;第一上料手爪设置在第一升降轴上,第一升降轴可带动第一上料手爪进行垂直于第一旋转轴的往复位移运动;第一升降轴固定设置在第一旋转轴上,第一旋转轴可带动第一升降轴和第一上料手爪进行垂直转动。The full-automatic polishing equipment, wherein, the feeding turning mechanism includes a first feeding claw, a first lifting shaft, a first rotating shaft, a first fixing seat; a first feeding claw, a first lifting shaft . The first rotating shaft is mounted on the first fixed seat, and the first fixed seat is arranged on the feeding conveying line; the first feeding hand claw is arranged on the first lifting shaft, and the first lifting shaft can drive The first feeding claw performs a reciprocating movement perpendicular to the first rotating shaft; the first lifting shaft is fixed on the first rotating shaft, and the first rotating shaft can drive the first lifting shaft and the first feeding claw to move vertically turn.

所述的全自动抛光设备,其中,所述下料翻转机构包括第三上料手爪、第三升降轴、第三旋转轴、第二固定座;所述第三上料手爪、第三升降轴、第三旋转轴配合安装在所述第二固定座上,所述第二固定座设置在下料输送线上;所述第三上料手爪设置在第三升降轴上,第三升降轴可带动第三上料手爪进行垂直于第三旋转轴的往复位移运动;所述第三升降轴固定设置在第三旋转轴上,第三旋转轴可带动第三升降轴和第三上料手爪进行垂直转动。The full-automatic polishing equipment, wherein, the unloading turning mechanism includes a third loading claw, a third lifting shaft, a third rotating shaft, and a second fixed seat; the third loading claw, the third The lifting shaft and the third rotating shaft are cooperatingly installed on the second fixing seat, and the second fixing seat is arranged on the feeding conveying line; the third feeding claw is arranged on the third lifting shaft, and the third lifting The shaft can drive the third feeding claw to perform reciprocating movement perpendicular to the third rotating shaft; the third lifting shaft is fixedly arranged on the third rotating shaft, and the third rotating shaft can drive the third lifting shaft and the third upper The material gripper rotates vertically.

所述的全自动抛光设备,其中,所述上料翻转机构还包括第二升降轴,所述第一旋转轴与第二升降轴相连,第二升降轴带动第一旋转轴进行垂直转动;所述下料翻转机构还包括第四升降轴,所述第三旋转轴与第四升降轴相连,第四升降轴带动第三旋转轴进行垂直转动。The full-automatic polishing equipment, wherein, the feeding turning mechanism further includes a second lifting shaft, the first rotating shaft is connected with the second lifting shaft, and the second lifting shaft drives the first rotating shaft to rotate vertically; The blanking turning mechanism also includes a fourth lifting shaft, the third rotating shaft is connected with the fourth lifting shaft, and the fourth lifting shaft drives the third rotating shaft to rotate vertically.

所述的全自动抛光设备,其中,所述第一升降轴两侧配合设置有第一导向轴和第一线性轴承,第一线性轴承固定设置在第一升降轴的两侧,第一导向轴通过第一线性轴承滑动设置在第一升降轴的两侧,第一导向轴的一端固定设置在第一上料手爪上;The full-automatic polishing equipment, wherein, the first guide shaft and the first linear bearing are arranged on both sides of the first lifting shaft, the first linear bearing is fixedly arranged on both sides of the first lifting shaft, and the first guide shaft The first linear bearing is slidably arranged on both sides of the first lifting shaft, and one end of the first guide shaft is fixedly arranged on the first feeding claw;

所述第三升降轴两侧配合设置有第二导向轴和第二线性轴承;第二线性轴承固定设置在第三升降轴的两侧,第二导向轴通过第二线性轴承滑动设置在第三升降轴的两侧,第二导向轴的一端固定设置在第三上料手爪上。A second guide shaft and a second linear bearing are arranged on both sides of the third lifting shaft; the second linear bearing is fixedly arranged on both sides of the third lifting shaft, and the second guide shaft is slidably arranged on the third lifting shaft through the second linear bearing. On both sides of the lifting shaft, one end of the second guide shaft is fixedly arranged on the third feeding claw.

所述的全自动抛光设备,其中,所述工件承送机构包括第二上料手爪、第二旋转轴、成十字交叉设置的送料机械手横轴和送料机械手竖轴;第二上料手爪设置在第二旋转轴上,可随第二旋转轴进行转动;第二旋转轴滑动设置在送料机械手竖轴上,送料机械手竖轴滑动设置在送料机械手横轴上;所述第二旋转轴设置为水平转动或垂直转动。The full-automatic polishing equipment, wherein, the workpiece carrying mechanism includes a second feeding gripper, a second rotating shaft, a horizontal axis of the feeding manipulator arranged in a cross, and a vertical shaft of the feeding manipulator; the second feeding manipulator It is arranged on the second rotating shaft and can rotate with the second rotating shaft; the second rotating shaft is slidably arranged on the vertical axis of the feeding manipulator, and the vertical axis of the feeding manipulator is slidably arranged on the horizontal axis of the feeding manipulator; the second rotating shaft is set Rotate horizontally or vertically.

所述的全自动抛光设备,其中,送料机械手横轴由传动机构和伺服电机驱动;该传动机构为丝杆传动机构,包括第一传动丝杆和第一丝杆轴承,第一丝杆轴承滑动设置在第一传动丝杆上,送料机械手竖轴与第一丝杆轴承固定连接;The full-automatic polishing equipment, wherein, the horizontal axis of the feeding manipulator is driven by a transmission mechanism and a servo motor; the transmission mechanism is a screw drive mechanism, including a first transmission screw and a first screw bearing, and the first screw bearing slides It is arranged on the first transmission screw rod, and the vertical axis of the feeding manipulator is fixedly connected with the bearing of the first screw rod;

送料机械手竖轴由传动机构和伺服电机驱动;该传动机构为丝杆传动机构,包括第二传动丝杆和丝杆轴承,丝杆轴承滑动设置在第二传动丝杆上,第二旋转轴与丝杆轴承固定连接。The vertical axis of the feeding manipulator is driven by a transmission mechanism and a servo motor; the transmission mechanism is a screw transmission mechanism, including a second transmission screw and a screw bearing, and the screw bearing is slidably arranged on the second transmission screw, and the second rotating shaft is connected to the The screw bearing is fixedly connected.

所述的全自动抛光设备,其中,第一传动丝杆的两侧设置有第一导轨和第一滑块,第一滑块的一面滑动设置在第一导轨上,第一滑块的另一面与送料机械手竖轴固定连接;第二传动丝杆的两侧设置有第二导轨和第二滑块,第二滑块的一面滑动设置在第二导轨上,第二滑块的另一面与第二旋转轴固定连接。The full-automatic polishing equipment, wherein, both sides of the first driving screw are provided with a first guide rail and a first slider, one side of the first slider is slidably arranged on the first guide rail, and the other side of the first slider It is fixedly connected with the vertical shaft of the feeding manipulator; the two sides of the second transmission screw rod are provided with a second guide rail and a second slider, one side of the second slider is slidingly arranged on the second guide rail, and the other side of the second slider is connected to the second slider. The two rotating shafts are fixedly connected.

所述的全自动抛光设备,其中,所述工件承送机构还包括第四旋转轴,所述第四旋转轴设置在第二旋转轴上,所述第二上料手爪设置在第四旋转轴的一端;所述第四旋转轴随第二旋转轴旋转,第二上料手爪可随所述第四旋转轴旋转。The full-automatic polishing equipment, wherein, the workpiece carrying mechanism further includes a fourth rotating shaft, the fourth rotating shaft is set on the second rotating shaft, and the second loading claw is set on the fourth rotating shaft One end of the shaft; the fourth rotating shaft rotates with the second rotating shaft, and the second feeding claw can rotate with the fourth rotating shaft.

所述的全自动抛光设备,其中,所述送料机械手竖轴、送料机械手横轴、第二旋转轴和第四旋转轴上均设置有刹车电机;所述全自动抛光设备还包括自动化控制器,自动化控制器与上述各个机构电连接,用于控制上述各个机构的协调运转。The fully automatic polishing equipment, wherein, the vertical axis of the feeding manipulator, the horizontal axis of the feeding manipulator, the second rotating shaft and the fourth rotating shaft are all equipped with brake motors; the fully automatic polishing equipment also includes an automatic controller, The automatic controller is electrically connected with the above-mentioned various mechanisms, and is used to control the coordinated operation of the above-mentioned various mechanisms.

有益效果:本发明提供的全自动抛光设备,通过各机构的配合设置,实现了五金加工生产线的全自动抛光工序,提高生产效率、减少成本、减少人工参与,很好的解决了现有的五金加工生产过程中,传统人工中转方式由于人工参与度过高,自动化程度低而导致的生产成本高、效率低下、人员劳动强度过大、工伤事故频发以及产品合格率低等技术问题。而且,本发明全自动抛光设备,适用于不同材质的工件的抛光工件,如木质、塑料等,根据工件的材质,更换抛光磨头即可。另外,也能够避免操作人员由于职业导致的尘肺和矽肺。Beneficial effects: the fully automatic polishing equipment provided by the present invention realizes the fully automatic polishing process of the hardware processing production line through the cooperative setting of various mechanisms, improves production efficiency, reduces costs, and reduces manual participation, which is a good solution to the existing hardware In the process of processing and production, the traditional manual transfer method has technical problems such as high production cost, low efficiency, excessive labor intensity, frequent industrial accidents and low product qualification rate due to high manual participation and low automation. Moreover, the fully automatic polishing equipment of the present invention is suitable for polishing workpieces of different materials, such as wood, plastic, etc., and the polishing grinding head can be replaced according to the material of the workpiece. In addition, it can also avoid the pneumoconiosis and silicosis caused by the operator due to occupation.

附图说明Description of drawings

图1为本发明全自动抛光设备的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the automatic polishing equipment of the present invention.

图2为本发明全自动抛光设备的侧面结构示意图。Fig. 2 is a schematic diagram of the side structure of the automatic polishing equipment of the present invention.

具体实施方式detailed description

本发明提供一种全自动抛光设备,为使本发明的目的、技术方案及效果更加清楚、明确,以下对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention provides a fully automatic polishing equipment. In order to make the purpose, technical solution and effect of the present invention clearer and clearer, the present invention will be further described in detail below. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

本发明所提供的一种全自动抛光设备,该全自动抛光设备可以用于带有圆柱面的金属工件的抛光工序,金属工件可以为锅盖、浅底锅的锅身、煎锅、电热水壶等等。所述全自动抛光设备也可以适用于不同材质的工件的抛光工件,如木质、塑料等,根据工件的材质,更换抛光磨头即可。具体地,结合图1和图2所示,所述全自动抛光设备包括上料输送线1、对中机构3、上料翻转机构2、工件承送机构4、抛光机构5、下料翻转机构6和下料输送线7;对中机构3和上料翻转机构2设置在上料输送线1的输出端上,上料翻转机构2的上料工位与对中机构3配合设置;下料翻转机构6设置在下料输送线7的输入端上;工件承送机构4配合设置在抛光机构5、上料输送线1和下料输送线7之间;工件承送机构4将工件从上料输送线1上的上料翻转机构2取下,送至抛光机构5进行抛光,再送至下料输送线7被下料翻转机构6取下。本发明还包括一个自动化控制器(图中未示出),自动化控制器与上述各个机构电连接,用于控制上述各个机构的协调运转。A kind of automatic polishing equipment provided by the present invention, this automatic polishing equipment can be used for the polishing process of the metal work piece with cylindrical surface, and metal work piece can be pot cover, the pot body of shallow bottom pot, frying pan, electric kettle etc. The full-automatic polishing equipment can also be applied to polishing workpieces of different materials, such as wood, plastic, etc., and the polishing grinding head can be replaced according to the material of the workpiece. Specifically, as shown in FIG. 1 and FIG. 2, the fully automatic polishing equipment includes a feeding conveying line 1, a centering mechanism 3, a loading and turning mechanism 2, a workpiece carrying mechanism 4, a polishing mechanism 5, and an unloading and turning mechanism 6 and the unloading conveying line 7; the centering mechanism 3 and the feeding turning mechanism 2 are arranged on the output end of the feeding conveying line 1, and the feeding station of the feeding turning mechanism 2 is set in cooperation with the centering mechanism 3; the unloading Turning mechanism 6 is arranged on the input end of unloading conveying line 7; Workpiece carrying mechanism 4 is arranged between polishing mechanism 5, feeding conveying line 1 and unloading conveying line 7; The loading and turning mechanism 2 on the conveying line 1 is taken off, sent to the polishing mechanism 5 for polishing, and then sent to the unloading conveying line 7 to be taken off by the unloading and turning mechanism 6 . The present invention also includes an automatic controller (not shown in the figure), the automatic controller is electrically connected with the above-mentioned various mechanisms, and is used to control the coordinated operation of the above-mentioned various mechanisms.

具体地,所述上料翻转机构2包括第一上料手爪201、第一升降轴202、第一旋转轴203、第二升降轴204、第一固定座205;所述第一上料手爪201、第一升降轴202、第一旋转轴203、第二升降轴204配合安装在所述第一固定座205上,所述第一固定座205设置在上料输送线1上;所述第一上料手爪201设置在第一升降轴202上,第一升降轴202可带动第一上料手爪201进行垂直于第一旋转轴203的往复位移运动;所述第一升降轴202固定设置在第一旋转轴203上,第一旋转轴203与第二升降轴204相连,第二升降轴204通过第一旋转轴203带动第一升降轴202和第一上料手爪201进行垂直转动。所述上料翻转机构2的工作过程为,当第一上料手爪201需要抓取上料输送线1上的工件时,第一上料手爪201与上料输送线1相对,上料输送线1上的对中机构3对工件进行对中定位,第一升降轴202带动第一上料手爪201向下运动,抓取工件;抓取工件后,第一升降轴202带动第一上料手爪201向上运动,回到原位;第二升降轴204带动第一旋转轴203进行旋转,使第一升降轴202平行于上料输送线1,第一上料手爪201与工件承送机构4的上料工位相对;第一升降轴202带动第一上料手爪201向前运动,将工件送至工件承送机构4,第一升降轴202带动第一上料手爪201向后运动,回到原位;第二升降轴204带动第一旋转轴203进行回转,使第一升降轴202垂直于上料输送线1,回到原位。这样,上料翻转机构2就实现了工件90°翻转,并将工件送至工件承送机构4上。Specifically, the feeding turning mechanism 2 includes a first feeding claw 201, a first lifting shaft 202, a first rotating shaft 203, a second lifting shaft 204, and a first fixing seat 205; The claw 201, the first lifting shaft 202, the first rotating shaft 203, and the second lifting shaft 204 are cooperatingly installed on the first fixing seat 205, and the first fixing seat 205 is arranged on the feeding conveying line 1; The first feeding claw 201 is arranged on the first lifting shaft 202, and the first lifting shaft 202 can drive the first feeding claw 201 to perform reciprocating movement perpendicular to the first rotating shaft 203; the first lifting shaft 202 Fixedly arranged on the first rotating shaft 203, the first rotating shaft 203 is connected with the second lifting shaft 204, and the second lifting shaft 204 drives the first lifting shaft 202 and the first feeding hand claw 201 through the first rotating shaft 203 to carry out vertical turn. The working process of the feeding turning mechanism 2 is that when the first feeding claw 201 needs to grab the workpiece on the feeding conveying line 1, the first feeding claw 201 is opposite to the feeding conveying line 1, and the feeding The centering mechanism 3 on the conveying line 1 performs centering and positioning on the workpiece, and the first lifting shaft 202 drives the first feeding claw 201 to move downward to grab the workpiece; after grabbing the workpiece, the first lifting shaft 202 drives the first The feeding claw 201 moves upwards and returns to the original position; the second lifting shaft 204 drives the first rotating shaft 203 to rotate, so that the first lifting shaft 202 is parallel to the feeding conveyor line 1, and the first feeding claw 201 and the workpiece The feeding station of the carrying mechanism 4 is opposite; the first lifting shaft 202 drives the first feeding claw 201 to move forward, and the workpiece is sent to the workpiece carrying mechanism 4, and the first lifting shaft 202 drives the first feeding claw 201 moves backward and returns to the original position; the second lifting shaft 204 drives the first rotating shaft 203 to rotate, so that the first lifting shaft 202 is perpendicular to the feeding conveyor line 1 and returns to the original position. In this way, the feeding turning mechanism 2 realizes the turning over of the workpiece by 90°, and sends the workpiece to the workpiece carrying mechanism 4 .

另外,所述第一上料手爪201是可拆卸地设置在第一升降轴202上,上料手爪的形式和结构并没有限定,可以根据不同的工件需要,替换与工件相适配的上料手爪,如上料手爪的形式可以为吸盘,根据工件的大小不同,更换不同大小的吸盘。后文中的第二上料手爪、第三上料手爪也是可以根据工件进行更换,在此不赘述。In addition, the first feeding gripper 201 is detachably arranged on the first lifting shaft 202. The form and structure of the feeding gripper are not limited, and it can be replaced with a suitable one according to the needs of different workpieces. Feeding claws, such as the form of feeding claws can be suction cups, according to the size of the workpiece, replace the suction cups of different sizes. The second loading gripper and the third loading gripper in the following text can also be replaced according to the workpiece, and will not be described in detail here.

为了使第一上料手爪201的升降平稳,不晃动,优选地,所述第一升降轴202两侧配合设置有第一导向轴206和第一线性轴承207,第一线性轴承207固定设置在第一升降轴202的两侧,第一导向轴206通过第一线性轴承207滑动设置在第一升降轴202的两侧,第一导向轴206的一端固定设置在第一上料手爪201上。这样,三个着力点驱动第一上料手爪201的上下升降运动,从而使第一上料手爪201的升降平稳,不晃动。In order to make the lifting of the first feeding claw 201 stable without shaking, preferably, a first guide shaft 206 and a first linear bearing 207 are arranged on both sides of the first lifting shaft 202, and the first linear bearing 207 is fixedly arranged On both sides of the first lifting shaft 202, the first guide shaft 206 is slidably arranged on both sides of the first lifting shaft 202 through the first linear bearing 207, and one end of the first guiding shaft 206 is fixedly arranged on the first feeding claw 201 superior. In this way, the three points of force drive the up and down movement of the first loading claw 201, so that the lifting of the first loading claw 201 is stable and does not shake.

具体地,所述对中机构3包括一对用于将工件的中心定位于固定点的推料机构,对称设置在上料输送线1的两侧;每个推料机构与工件相接触的部位,至少设置一个有用于与工件形成闭合检测回路电极触头。在本发明实施例方案中,工件为金属工件,如高压锅盖等。所述对中定位机构工作原理为,对金属料件进行对中定位时,金属工件进入对称设置的推料机构之间,控制单元接收到有金属工件进入的信号后,控制两侧的推料机构相向同速运动,推料机构在运动的过程中将金属工件向固定点推送,当金属工件两边的推料机构均接触到金属工件时,电极触头与金属工件接触并构成闭合检测回路,控制单元接收到检测信号后,控制推料机构退回原位,完成金属工件的对中定位。Specifically, the centering mechanism 3 includes a pair of pushing mechanisms for positioning the center of the workpiece at a fixed point, which are symmetrically arranged on both sides of the feeding conveying line 1; the position where each pushing mechanism contacts the workpiece , at least one electrode contact for forming a closed detection loop with the workpiece is provided. In an embodiment of the present invention, the workpiece is a metal workpiece, such as a pressure cooker lid. The working principle of the centering and positioning mechanism is that when the metal material is centered and positioned, the metal workpiece enters between the symmetrically arranged pushing mechanisms, and the control unit controls the pushing materials on both sides after receiving the signal that the metal workpiece enters. The mechanism moves towards each other at the same speed, and the pushing mechanism pushes the metal workpiece to the fixed point during the movement. When the pushing mechanism on both sides of the metal workpiece touches the metal workpiece, the electrode contact contacts the metal workpiece and forms a closed detection loop. After the control unit receives the detection signal, it controls the pushing mechanism to return to the original position to complete the centering and positioning of the metal workpiece.

具体地,所述工件承送机构4包括第二上料手爪401、第二旋转轴402、成十字交叉设置的送料机械手横轴404和送料机械手竖轴403;第二上料手爪401设置在第二旋转轴402上,可随第二旋转轴402进行转动;第二旋转轴402滑动设置在送料机械手竖轴403上,送料机械手竖轴403滑动设置在送料机械手横轴404上。通过控制工件在送料机械手竖轴404上的位置,可以根据工件的形状调节与抛光机构的进给度;可通过控制工件在送料机械手横轴404上的位置,可以根据工件的大小调节工件与抛光机构的距离;通过控制第二旋转轴402的旋转角度,可以根据工件的曲面变化调节工件与抛光机构的角度。在本发明中对传动机构和驱动方式不做限定,第二旋转轴402、送料机械手横轴404和送料机械手竖轴403可以由传动机构和伺服电机驱动,伺服电机可以精确地控制第二旋转轴402、送料机械手横轴404和送料机械手竖轴403的运动。Specifically, the workpiece carrying mechanism 4 includes a second feeding gripper 401, a second rotating shaft 402, a cross-shaped feeding manipulator horizontal shaft 404 and a feeding manipulator vertical shaft 403; the second feeding manipulator 401 is set On the second rotating shaft 402, it can rotate with the second rotating shaft 402; the second rotating shaft 402 is slidably arranged on the vertical shaft 403 of the feeding manipulator, and the vertical shaft 403 of the feeding manipulator is slidably arranged on the horizontal shaft 404 of the feeding manipulator. By controlling the position of the workpiece on the vertical axis 404 of the feeding manipulator, the feed rate of the polishing mechanism can be adjusted according to the shape of the workpiece; by controlling the position of the workpiece on the horizontal axis 404 of the feeding manipulator, the workpiece and polishing mechanism can be adjusted according to the size of the workpiece Mechanism distance; by controlling the rotation angle of the second rotating shaft 402, the angle between the workpiece and the polishing mechanism can be adjusted according to the curvature of the workpiece. In the present invention, the transmission mechanism and driving method are not limited. The second rotating shaft 402, the horizontal axis 404 of the feeding manipulator and the vertical shaft 403 of the feeding manipulator can be driven by a transmission mechanism and a servo motor, and the servo motor can accurately control the second rotating shaft. 402. The movement of the horizontal axis 404 of the feeding manipulator and the vertical axis 403 of the feeding manipulator.

在本发明中,是采用送料机械手横轴404固定不动,送料机械手竖轴403沿送料机械手横轴404方向运动的同时第二旋转轴402能水平转动的组合方式,该组合方式大大降低了机械手本身的生产成本,并提高了稳定性。其中,所述第二旋转轴402可以设置为水平转动或垂直转动。以所述第二旋转轴402设置为水平转动为例,所述工件承送机构4的工作过程为,第二上料手爪401从上料翻转机构2的第一上料手爪201上抓取工件,第二上料手爪401和第二旋转轴402沿送料机械手竖轴403方向运动,离开工件承送机构4的上料工位;第二上料手爪401随第二旋转轴402进行水平旋转,将工件与抛光机构5相对;第二上料手爪401和第二旋转轴402随送料机械手竖轴403沿送料机械手横轴404方向运动,将工件送到抛光工位,抛光机构5启动,对工件进行抛光处理;抛光机构5对工件完成抛光处理后,抛光机构5关闭,第二上料手爪401和第二旋转轴402沿送料机械手竖轴403方向运动,离开抛光工位;第二上料手爪401随第二旋转轴402进行水平旋转,将工件与下料输送线7相对;第二上料手爪401和第二旋转轴402随送料机械手竖轴403沿送料机械手横轴404方向运动,将工件送到下料工位,被下料翻转机构6取下。这样,工件承送机构4就完成了在上料输送线1、抛光机构5、和下料输送线7之间的转运,并将抛光工件送至下料翻转机构6上。第一升降轴202和第二升降轴204可以采用气缸驱动、伺服电机驱动等,驱动结构和传动方式在本方案中不作限制。优选地,本发明实施例方案中以气缸驱动为例,对本发明进行说明。In the present invention, the horizontal shaft 404 of the feeding manipulator is fixed, and the vertical shaft 403 of the feeding manipulator moves along the direction of the horizontal shaft 404 of the feeding manipulator, while the second rotating shaft 402 can rotate horizontally. The production cost itself, and improved stability. Wherein, the second rotating shaft 402 can be set to rotate horizontally or vertically. Taking the second rotating shaft 402 as an example of horizontal rotation, the working process of the workpiece delivery mechanism 4 is that the second loading claw 401 grasps from the first loading claw 201 of the feeding turning mechanism 2 Take the workpiece, the second feeding claw 401 and the second rotating shaft 402 move along the direction of the vertical axis 403 of the feeding manipulator, and leave the feeding station of the workpiece carrying mechanism 4; the second feeding claw 401 moves with the second rotating shaft 402 Carry out horizontal rotation, and the workpiece is opposite to the polishing mechanism 5; the second feeding jaw 401 and the second rotating shaft 402 move along the vertical axis 403 of the feeding manipulator along the horizontal axis 404 of the feeding manipulator, and the workpiece is sent to the polishing station, and the polishing mechanism 5. Start and polish the workpiece; after the polishing mechanism 5 finishes polishing the workpiece, the polishing mechanism 5 is closed, and the second feeding claw 401 and the second rotating shaft 402 move along the direction of the vertical axis 403 of the feeding manipulator and leave the polishing station ; The second loading claw 401 rotates horizontally with the second rotating shaft 402, and the workpiece is opposite to the blanking conveyor line 7; the second loading claw 401 and the second rotating shaft 402 are along the feeding robot vertical axis 403 The horizontal axis 404 moves in the direction, and the workpiece is sent to the blanking station, which is taken off by the blanking turning mechanism 6 . Like this, the workpiece delivery mechanism 4 has just completed the transfer between the feeding conveyor line 1, the polishing mechanism 5, and the blanking conveyor line 7, and sends the polished workpiece to the blanking turning mechanism 6. The first lifting shaft 202 and the second lifting shaft 204 can be driven by cylinders, servo motors, etc., and the driving structure and transmission mode are not limited in this solution. Preferably, in the embodiments of the present invention, the cylinder drive is taken as an example to describe the present invention.

进一步地,所述工件承送机构4还包括第四旋转轴409,所述第四旋转轴409设置在第二旋转轴402上,所述第二上料手爪401设置在第四旋转轴409的一端;所述第四旋转轴409随第二旋转轴402旋转,所述第四旋转轴409带动第二上料手爪401进行自旋转。这样,在进行抛光工序时,第四旋转轴409启动带动第二上料手爪401进行自旋转,可以使工件表面形成太阳纹,满足工件的需要,如高压锅锅盖表面需要形成太阳纹,如果表面需要形成拉丝纹,则第四旋转轴409不启动。这样,该工件承送机构4中的送料机械手竖轴403、送料机械手横轴404、第二旋转轴402和第四旋转轴409可以为工件提供4个调节自由度,能完全满足工件的抛光工序的需求。更进一步地,所述送料机械手竖轴403、送料机械手横轴404、第二旋转轴402和第四旋转轴409上均设置有刹车电机,能有力地抱住工件,在进行抛光工序时不往回走。Further, the workpiece conveying mechanism 4 also includes a fourth rotating shaft 409, the fourth rotating shaft 409 is set on the second rotating shaft 402, and the second loading claw 401 is set on the fourth rotating shaft 409 one end; the fourth rotating shaft 409 rotates with the second rotating shaft 402, and the fourth rotating shaft 409 drives the second feeding claw 401 to rotate by itself. In this way, when the polishing process is performed, the fourth rotating shaft 409 starts to drive the second feeding claw 401 to rotate automatically, which can make the surface of the workpiece form sun patterns to meet the needs of the workpiece. For example, the surface of the lid of a pressure cooker needs to form sun patterns. If the surface needs to be brushed, the fourth rotating shaft 409 will not be activated. In this way, the vertical shaft 403 of the feeding manipulator, the horizontal shaft 404 of the feeding manipulator, the second rotating shaft 402 and the fourth rotating shaft 409 in the workpiece carrying mechanism 4 can provide the workpiece with 4 degrees of freedom of adjustment, which can fully meet the polishing process of the workpiece demand. Furthermore, the vertical shaft 403 of the feeding manipulator, the horizontal shaft 404 of the feeding manipulator, the second rotating shaft 402 and the fourth rotating shaft 409 are all equipped with brake motors, which can hold the workpiece powerfully, and do not go down when performing the polishing process. go back.

由于该全自动抛光设备适用于所有带有圆柱圆柱面的金属工件的抛光工序,如锅盖、煎锅、电热水壶等等,同时该全自动抛光设备还适用于其他材质的工件的抛光工序,如木质、塑料等,当需要对不同的工件进行抛光时,只需要更换工件承送机构4上的第二上料手爪401,使第二上料手爪401与工件相适配,同时,根据实际情况,对应更换抛光机构5上的磨刀,使之与工件相适配。Since the automatic polishing equipment is suitable for the polishing process of all metal workpieces with cylindrical cylindrical surfaces, such as pot lids, frying pans, electric kettles, etc., at the same time, the automatic polishing equipment is also suitable for the polishing process of workpieces of other materials. Such as wood, plastic, etc., when different workpieces need to be polished, only the second loading claw 401 on the workpiece carrying mechanism 4 needs to be replaced, so that the second loading claw 401 is compatible with the workpiece, and at the same time, According to the actual situation, correspondingly replace the grinder on the polishing mechanism 5 to make it compatible with the workpiece.

进一步地,所述送料机械手横轴404上的传动机构为丝杆传动机构,包括第一传动丝杆405和第一丝杆轴承,第一丝杆轴承滑动设置在第一传动丝杆405上,送料机械手竖轴403与第一丝杆轴承固定连接。伺服电机驱动第一传动丝杆405转动,进而实现送料机械手竖轴403的在送料机械手横轴404上的移动。为了使送料机械手竖轴403在送料机械手横轴404上移动平稳,第一传动丝杆405的两侧设置有第一导轨406和第一滑块,第一滑块的一面滑动设置在第一导轨406上,第一滑块的另一面与送料机械手竖轴403固定连接。这样,三个支撑点支撑送料机械手竖轴403的在送料机械手横轴404上位移运动,从而使送料机械手横轴404的移动平稳,不晃动。所述送料机械手横轴404上的传动机构也可以采用现有的其他传动机构进行传动(如皮带传动等),也可以采用除伺服电机以外的驱动机构(如气缸等),本发明中仅以丝杆传动机构和伺服电机进行说明,对传动机构和驱动机构并不进行限制。Further, the transmission mechanism on the horizontal axis 404 of the feeding manipulator is a screw transmission mechanism, including a first transmission screw 405 and a first screw bearing, the first screw bearing is slidably arranged on the first transmission screw 405, The vertical shaft 403 of the feeding manipulator is fixedly connected with the first screw bearing. The servo motor drives the first transmission screw 405 to rotate, thereby realizing the movement of the vertical axis 403 of the feeding manipulator on the horizontal axis 404 of the feeding manipulator. In order to make the vertical axis 403 of the feeding manipulator move smoothly on the horizontal axis 404 of the feeding manipulator, first guide rails 406 and first sliders are arranged on both sides of the first transmission screw mandrel 405, and one side of the first slider is slidably arranged on the first guide rail. 406, the other side of the first slider is fixedly connected with the vertical shaft 403 of the feeding manipulator. In this way, the three supporting points support the displacement movement of the vertical axis 403 of the feeding manipulator on the horizontal axis 404 of the feeding manipulator, so that the movement of the horizontal axis 404 of the feeding manipulator is stable and does not shake. The transmission mechanism on the horizontal axis 404 of the described feeding manipulator also can adopt other existing transmission mechanisms to carry out transmission (as belt transmission etc.), also can adopt the drive mechanism (such as cylinder etc.) except servomotor, among the present invention only use The screw transmission mechanism and the servo motor are described, and the transmission mechanism and the driving mechanism are not limited.

所述送料机械手竖轴403上的传动机构也设置为丝杆传动机构,包括第二传动丝杆407和第二丝杆轴承,丝杆轴承滑动设置在第二传动丝杆407上,第二旋转轴402与第二丝杆轴承固定连接。伺服电机驱动第二传动丝杆407转动,进而实现第二旋转轴402的在送料机械手竖轴403上的移动。为了使第二旋转轴402在送料机械手竖轴403上移动平稳,第二传动丝杆407的两侧也设置有第二导轨408和第二滑块,第二滑块的一面滑动设置在第二导轨408上,第二滑块的另一面与第二旋转轴402固定连接。这样,三个支撑点支撑第二旋转轴402在送料机械手竖轴403上位移运动,从而使第二旋转轴402的移动平稳,不晃动。所述送料机械手竖轴403的传动机构也可以采用现有的其他传动机构进行传动(如皮带传动等),也可以采用除伺服电机以外的驱动机构(如气缸等),本发明中仅以丝杆传动机构和伺服电机进行说明,对传动机构和驱动机构并不进行限制。The transmission mechanism on the vertical shaft 403 of the feeding manipulator is also set to a screw transmission mechanism, including a second transmission screw 407 and a second screw bearing, the screw bearing is slidably arranged on the second transmission screw 407, and the second rotation The shaft 402 is fixedly connected with the second screw bearing. The servo motor drives the second transmission screw 407 to rotate, thereby realizing the movement of the second rotating shaft 402 on the vertical shaft 403 of the feeding manipulator. In order to make the second rotating shaft 402 move smoothly on the vertical shaft 403 of the feeding manipulator, the two sides of the second transmission screw 407 are also provided with a second guide rail 408 and a second slider, and one side of the second slider is slidingly arranged on the second On the guide rail 408 , the other side of the second slider is fixedly connected with the second rotating shaft 402 . In this way, the three supporting points support the displacement movement of the second rotating shaft 402 on the vertical shaft 403 of the feeding manipulator, so that the movement of the second rotating shaft 402 is stable and does not shake. The transmission mechanism of the vertical shaft 403 of the feeding manipulator can also adopt other existing transmission mechanisms for transmission (such as belt transmission, etc.), and also can adopt a drive mechanism (such as a cylinder, etc.) except the servo motor. In the present invention, only wire The rod transmission mechanism and the servo motor are described, and the transmission mechanism and the driving mechanism are not limited.

具体地,所述下料翻转机构6的结构与上料翻转机构2相同,包括第三上料手爪601、第三升降轴602、第三旋转轴603、第四升降轴604、第二固定座605;所述第三上料手爪601、第三升降轴602、第三旋转轴603、第四升降轴604配合安装在所述第二固定座605上,所述第二固定座605设置在下料输送线7上;所述第三上料手爪601设置在第三升降轴602上,第三升降轴602可带动第三上料手爪601进行垂直于第三旋转轴603的往复位移运动;所述第三升降轴602固定设置在第三旋转轴603上,第三旋转轴603与第四升降轴604相连,第四升降轴604通过第三旋转轴603带动第三升降轴602和第三上料手爪601进行垂直转动。所述下料翻转机构6的工作过程为,当工件承送机构4将工件送至下料工位时,第四升降轴604带动第三旋转轴603进行旋转,使第三升降轴602平行于下料输送线7,第三上料手爪601与工件承送机构4的下料工位相对;第三升降轴602带动第三上料手爪601向前运动,抓取工件承送机构4上的工件,第三升降轴602带动第三上料手爪601向后运动,回到原位;第四升降轴604带动第三旋转轴603进行回转,使第三升降轴602垂直于下料输送线7;第三升降轴602带动第三上料手爪601向下运动,将工件放于下料输送线7上,第三升降轴602带动第三上料手爪601回升。这样,下料翻转机构6就从工件承送机构4接过工件,并将工件送至下料输送线7上。第三升降轴602和第四升降轴604可以采用气缸驱动、伺服电机驱动等,驱动结构和方式在本方案中不作限制,本发明实施例方案中以气缸驱动为例,对本发明进行说明。Specifically, the structure of the unloading turning mechanism 6 is the same as that of the loading turning mechanism 2, including a third loading claw 601, a third lifting shaft 602, a third rotating shaft 603, a fourth lifting shaft 604, a second fixed Seat 605; the third feeding claw 601, the third lifting shaft 602, the third rotating shaft 603, and the fourth lifting shaft 604 are mounted on the second fixed seat 605, and the second fixed seat 605 is set On the feeding conveying line 7; the third feeding claw 601 is arranged on the third lifting shaft 602, and the third lifting shaft 602 can drive the third feeding claw 601 to move vertically to the third rotating shaft 603 Movement; the third lifting shaft 602 is fixedly arranged on the third rotating shaft 603, the third rotating shaft 603 is connected with the fourth lifting shaft 604, and the fourth lifting shaft 604 drives the third lifting shaft 602 and the third lifting shaft 603 through the third rotating shaft 603 The third feeding claw 601 rotates vertically. The working process of the blanking turning mechanism 6 is that when the workpiece carrying mechanism 4 sends the workpiece to the blanking station, the fourth lifting shaft 604 drives the third rotating shaft 603 to rotate, so that the third lifting shaft 602 is parallel to the The blanking conveying line 7, the third loading claw 601 is opposite to the blanking station of the workpiece carrying mechanism 4; the third lifting shaft 602 drives the third loading claw 601 to move forward, grabbing the workpiece carrying mechanism 4 For the workpiece on the top, the third lifting shaft 602 drives the third loading claw 601 to move backward and returns to the original position; the fourth lifting shaft 604 drives the third rotating shaft 603 to rotate, so that the third lifting shaft 602 is perpendicular to the blanking Conveyor line 7; the third lifting shaft 602 drives the third loading claw 601 to move downward, and the workpiece is placed on the feeding conveyor line 7, and the third lifting shaft 602 drives the third loading claw 601 to rise. In this way, the blanking turning mechanism 6 takes over the workpiece from the workpiece carrying mechanism 4, and delivers the workpiece to the blanking conveying line 7. The third lifting shaft 602 and the fourth lifting shaft 604 can be driven by cylinders, servo motors, etc. The driving structure and method are not limited in this solution. In the embodiments of the invention, cylinder drive is taken as an example to illustrate the invention.

为了使第三上料手爪601的升降平稳,不晃动,优选地,所述第三升降轴602两侧也配合设置有第二导向轴606和第二线性轴承607。第二线性轴承607固定设置在第三升降轴602的两侧,第二导向轴606通过第二线性轴承607滑动设置在第三升降轴602的两侧,第二导向轴606的一端固定设置在第三上料手爪601上。In order to make the third feeding claw 601 move up and down smoothly without shaking, preferably, a second guide shaft 606 and a second linear bearing 607 are co-located on both sides of the third lifting shaft 602 . The second linear bearing 607 is fixedly arranged on both sides of the third lifting shaft 602, the second guide shaft 606 is slidably arranged on both sides of the third lifting shaft 602 through the second linear bearing 607, and one end of the second guide shaft 606 is fixedly arranged on The third loading claw 601 is on.

所述全自动抛光设备还包括喷蜡机构(图中未示出),用于对抛光后的工件进行喷蜡。所述喷蜡机构与自动化控制器电连接。The full-automatic polishing equipment also includes a wax spray mechanism (not shown in the figure), which is used to spray wax to the polished workpiece. The wax spraying mechanism is electrically connected with the automatic controller.

以下通过实施例中,以不锈钢高压锅的锅盖为抛光工件,对本发明作进一步地说明。Below by in the embodiment, with the pot cover of stainless steel pressure cooker as polishing workpiece, the present invention is described further.

如图1所示,锅盖是盖面朝上地被放置在上料输送线1上,向对中机构3方向进行输送;当锅盖到达上料翻转机构2下方的预定位置时,上料输送线1停止运动,对中机构3进行动作,对锅盖进行对中定位,调整锅盖在上料输送线1上的位置,使锅盖的中心点与第一上料手爪201的抓取工位相适配。第一气缸驱动第一升降轴202带动第一上料手爪201向下运动,第一上料手爪201通过锅盖的盖面抓取锅盖;第一上料手爪201抓取锅盖后,第一气缸驱动第一升降轴202带动第一上料手爪201向上运动,回到原位。第二气缸驱动第二升降轴204带动第一旋转轴203进行旋转,使第一升降轴202平行于上料输送线1,第一上料手爪201上的锅盖的内表面与承送机构4的上料工位相对;第一升降轴202带动第一上料手爪201向前运动,将锅盖送至工件承送机构4,第二上料手爪401从上料翻转机构2的第一上料手爪201上抓取锅盖;第一升降轴202带动第一上料手爪201向后运动,回到原位;第二升降轴204带动第一旋转轴203进行回转,使第一升降轴202垂直于上料输送线1,回到原位。这样,上料翻转机构2就实现了工件90°翻转,并将工件送至工件承送机构4上。As shown in Figure 1, the pot cover is placed on the feeding conveying line 1 with the cover face up, and is conveyed in the direction of the centering mechanism 3; when the pot cover reaches the predetermined position below the feeding turning mechanism 2, the feeding The conveying line 1 stops moving, and the centering mechanism 3 operates to center and position the pot cover, and adjust the position of the pot cover on the feeding conveying line 1 so that the center point of the pot cover is in line with the grip of the first feeding claw 201. Adapt to the work position. The first cylinder drives the first lifting shaft 202 to drive the first feeding claw 201 to move downward, and the first feeding claw 201 grabs the pot cover through the cover surface of the pot cover; the first feeding claw 201 grabs the pot cover Finally, the first air cylinder drives the first lifting shaft 202 to drive the first feeding claw 201 to move upwards and return to the original position. The second cylinder drives the second lifting shaft 204 to drive the first rotating shaft 203 to rotate, so that the first lifting shaft 202 is parallel to the feeding conveying line 1, and the inner surface of the pot lid on the first feeding claw 201 and the carrying mechanism The feeding station of 4 is opposite; the first lifting shaft 202 drives the first feeding claw 201 to move forward, and the pot cover is sent to the workpiece carrying mechanism 4, and the second feeding claw 401 is moved from the feeding turnover mechanism 2 Grasp the pot cover on the first feeding claw 201; the first lifting shaft 202 drives the first feeding claw 201 to move backwards and returns to the original position; the second lifting shaft 204 drives the first rotating shaft 203 to rotate, so that The first lifting shaft 202 is perpendicular to the feeding conveying line 1 and returns to its original position. In this way, the feeding turning mechanism 2 realizes the turning over of the workpiece by 90°, and sends the workpiece to the workpiece carrying mechanism 4 .

第二上料手爪401抓取锅盖的内表面后,第二上料手爪401带着锅盖和第二旋转轴402沿送料机械手竖轴403方向运动,离开工件承送机构4的上料工位;第二上料手爪401随第二旋转轴402进行水平旋转,将锅盖的外表面与抛光机构5相对;带着锅盖的第二上料手爪401和第二旋转轴402随送料机械手竖轴403沿送料机械手横轴404方向运动,将锅盖送到抛光工位,抛光机构5启动,对锅盖进行抛光处理;抛光机构5对锅盖完成抛光处理后,抛光机构5关闭,带着锅盖的第二上料手爪401和第二旋转轴402沿送料机械手竖轴403方向运动,离开抛光工位;带着锅盖的第二上料手爪401随第二旋转轴402进行旋转,将锅盖的盖面与下料输送线7相对;第二上料手爪401和第二旋转轴402随送料机械手竖轴403沿送料机械手横轴404方向运动,将锅盖送到下料工位,被下料翻转机构6取下。After the second feeding claw 401 grabs the inner surface of the pot cover, the second feeding claw 401 moves along the vertical axis 403 of the feeding manipulator with the pot cover and the second rotating shaft 402, and leaves the upper part of the workpiece carrying mechanism 4. material station; the second feeding claw 401 rotates horizontally with the second rotating shaft 402, and the outer surface of the pot cover is opposite to the polishing mechanism 5; the second feeding claw 401 with the pot cover and the second rotating shaft 402 moves along the vertical axis 403 of the feeding manipulator along the horizontal axis 404 of the feeding manipulator, and the pot cover is delivered to the polishing station, and the polishing mechanism 5 starts to polish the pot cover; after the polishing mechanism 5 completes the polishing process on the pot cover, the polishing mechanism 5 close, the second feeding claw 401 with the pot cover and the second rotating shaft 402 move along the vertical axis 403 of the feeding manipulator, and leave the polishing station; the second feeding claw 401 with the pot cover moves with the second The rotating shaft 402 rotates, and the cover surface of the pot lid is relatively to the feeding conveying line 7; the second feeding claw 401 and the second rotating shaft 402 move along the vertical axis 403 of the feeding manipulator along the horizontal axis 404 of the feeding manipulator, and the pot The cover is sent to the blanking station, and is taken off by the blanking turning mechanism 6.

当工件承送机构4将锅盖送至下料工位时,第四升降轴604带动第三旋转轴603进行旋转,使第三升降轴602平行于下料输送线7,第三上料手爪601与工件承送机构4的下料工位相对;第三升降轴602带动第三上料手爪601向前运动,抓取工件承送机构4上的锅盖,第三升降轴602带动第三上料手爪601向后运动,回到原位;第四升降轴604带动第三旋转轴603进行回转,使第三升降轴602垂直于下料输送线7;第三升降轴602带动第三上料手爪601向下运动,将锅盖放于下料输送线7上,第三升降轴602带动第三上料手爪601回升。When the workpiece carrying mechanism 4 sends the pot cover to the blanking station, the fourth lifting shaft 604 drives the third rotating shaft 603 to rotate, so that the third lifting shaft 602 is parallel to the blanking conveyor line 7, and the third loading hand The claw 601 is opposite to the blanking station of the workpiece carrying mechanism 4; the third lifting shaft 602 drives the third feeding claw 601 to move forward, grabs the pot cover on the workpiece carrying mechanism 4, and the third lifting shaft 602 drives The third feeding claw 601 moves backward and returns to its original position; the fourth lifting shaft 604 drives the third rotating shaft 603 to rotate, so that the third lifting shaft 602 is perpendicular to the feeding conveyor line 7; the third lifting shaft 602 drives The third feeding claw 601 moves downward, and the pot lid is placed on the feeding conveying line 7, and the third lifting shaft 602 drives the third feeding claw 601 to rise.

本发明所提供的全自动抛光设备不仅适用于锅盖的抛光,也适用于其他用于带有圆柱面的金属工件的抛光工序,只需要更换与工件相适应的手爪,同时,根据实际情况,对应更换抛光机构5上的磨刀,使之与工件相适配,即可用于其他工件的抛光。The fully automatic polishing equipment provided by the present invention is not only suitable for the polishing of pot lids, but also suitable for other polishing processes for metal workpieces with cylindrical surfaces. It only needs to replace the claws suitable for the workpieces. , correspondingly replace the grinder on the polishing mechanism 5, so that it is compatible with the workpiece, that is, it can be used for polishing of other workpieces.

综上所述,本发明提供的全自动抛光设备,通过各机构的配合设置,实现了五金加工生产线的全自动抛光工序,提高生产效率、减少成本、减少人工参与,很好的解决了现有的五金加工生产过程中,传统人工中转方式由于人工参与度过高,自动化程度低而导致的生产成本高、效率低下、人员劳动强度过大、工伤事故频发以及产品合格率低等技术问题。In summary, the fully automatic polishing equipment provided by the present invention realizes the fully automatic polishing process of the hardware processing production line through the cooperative setting of various mechanisms, improves production efficiency, reduces costs, and reduces manual participation, which is a good solution to the existing problems. In the production process of hardware processing, the traditional manual transfer method has technical problems such as high production cost, low efficiency, excessive labor intensity, frequent industrial accidents and low product qualification rate due to high manual participation and low automation.

应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples, and those skilled in the art can make improvements or transformations according to the above descriptions, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.

Claims (10)

1.一种全自动抛光设备,其特征在于,包括上料输送线、对中机构、上料翻转机构、工件承送机构、抛光机构、下料翻转机构和下料输送线;对中机构和上料翻转机构设置在上料输送线的输出端上,上料翻转机构的上料工位与对中机构配合设置;下料翻转机构设置在下料输送线的输入端上;工件承送机构配合设置在抛光机构、上料输送线和下料输送线之间;工件承送机构将工件从上料输送线上的上料翻转机构取下,送至抛光机构进行抛光,再送至下料输送线被下料翻转机构取下。1. A full-automatic polishing device, characterized in that it comprises a feeding conveying line, a centering mechanism, a feeding turning mechanism, a workpiece carrying mechanism, a polishing mechanism, a blanking turning mechanism and a blanking conveying line; the centering mechanism and The feeding and turning mechanism is set on the output end of the feeding conveying line, and the feeding station of the feeding turning mechanism is set in cooperation with the centering mechanism; the unloading turning mechanism is set on the input end of the unloading conveying line; It is installed between the polishing mechanism, the feeding conveyor line and the unloading conveyor line; the workpiece carrying mechanism removes the workpiece from the loading and turning mechanism on the feeding conveyor line, sends it to the polishing mechanism for polishing, and then sends it to the unloading conveyor line It is removed by the unloading turning mechanism. 2.根据权利要求1所述的全自动抛光设备,其特征在于,所述上料翻转机构包括第一上料手爪、第一升降轴、第一旋转轴、第一固定座;第一上料手爪、第一升降轴、第一旋转轴配合安装在所述第一固定座上,所述第一固定座设置在上料输送线上;第一上料手爪设置在第一升降轴上,第一升降轴可带动第一上料手爪进行垂直于第一旋转轴的往复位移运动;第一升降轴固定设置在第一旋转轴上,第一旋转轴可带动第一升降轴和第一上料手爪进行垂直转动。2. The fully automatic polishing equipment according to claim 1, characterized in that, the feeding turning mechanism comprises a first feeding claw, a first lifting shaft, a first rotating shaft, and a first fixing seat; the first upper The material gripper, the first lifting shaft, and the first rotating shaft are cooperatingly installed on the first fixing seat, and the first fixing seat is arranged on the feeding conveying line; the first feeding gripper is arranged on the first lifting shaft In addition, the first lifting shaft can drive the first feeding claw to perform a reciprocating movement perpendicular to the first rotating shaft; the first lifting shaft is fixed on the first rotating shaft, and the first rotating shaft can drive the first lifting shaft and The first feeding claw is rotated vertically. 3.根据权利要求2所述的全自动抛光设备,其特征在于,所述下料翻转机构包括第三上料手爪、第三升降轴、第三旋转轴、第二固定座;所述第三上料手爪、第三升降轴、第三旋转轴配合安装在所述第二固定座上,所述第二固定座设置在下料输送线上;所述第三上料手爪设置在第三升降轴上,第三升降轴可带动第三上料手爪进行垂直于第三旋转轴的往复位移运动;所述第三升降轴固定设置在第三旋转轴上,第三旋转轴可带动第三升降轴和第三上料手爪进行垂直转动。3. The fully automatic polishing equipment according to claim 2, characterized in that, the blanking turning mechanism comprises a third loading claw, a third lifting shaft, a third rotating shaft, and a second fixed seat; The three feeding claws, the third lifting shaft, and the third rotating shaft are installed on the second fixed seat, and the second fixed seat is arranged on the feeding conveying line; the third feeding claw is arranged on the On the three lifting shafts, the third lifting shaft can drive the third feeding claw to perform a reciprocating movement perpendicular to the third rotating shaft; the third lifting shaft is fixed on the third rotating shaft, and the third rotating shaft can drive The third lifting shaft and the third feeding claws rotate vertically. 4.根据权利要求3所述的全自动抛光设备,其特征在于,所述上料翻转机构还包括第二升降轴,所述第一旋转轴与第二升降轴相连,第二升降轴带动第一旋转轴进行垂直转动;所述下料翻转机构还包括第四升降轴,所述第三旋转轴与第四升降轴相连,第四升降轴带动第三旋转轴进行垂直转动。4. The fully automatic polishing equipment according to claim 3, characterized in that, the feeding turning mechanism further comprises a second lifting shaft, the first rotating shaft is connected with the second lifting shaft, and the second lifting shaft drives the second lifting shaft A rotating shaft rotates vertically; the feeding turning mechanism also includes a fourth lifting shaft, the third rotating shaft is connected with the fourth lifting shaft, and the fourth lifting shaft drives the third rotating shaft to rotate vertically. 5.根据权利要求4所述的全自动抛光设备,其特征在于,所述第一升降轴两侧配合设置有第一导向轴和第一线性轴承,第一线性轴承固定设置在第一升降轴的两侧,第一导向轴通过第一线性轴承滑动设置在第一升降轴的两侧,第一导向轴的一端固定设置在第一上料手爪上;5. The fully automatic polishing equipment according to claim 4, wherein a first guide shaft and a first linear bearing are arranged on both sides of the first lifting shaft, and the first linear bearing is fixedly arranged on the first lifting shaft On both sides of the first guide shaft, the first guide shaft is slidably arranged on both sides of the first lifting shaft through the first linear bearing, and one end of the first guide shaft is fixedly arranged on the first feeding claw; 所述第三升降轴两侧配合设置有第二导向轴和第二线性轴承;第二线性轴承固定设置在第三升降轴的两侧,第二导向轴通过第二线性轴承滑动设置在第三升降轴的两侧,第二导向轴的一端固定设置在第三上料手爪上。A second guide shaft and a second linear bearing are arranged on both sides of the third lifting shaft; the second linear bearing is fixedly arranged on both sides of the third lifting shaft, and the second guide shaft is slidably arranged on the third lifting shaft through the second linear bearing. On both sides of the lifting shaft, one end of the second guide shaft is fixedly arranged on the third feeding claw. 6.根据权利要求1~5任一所述的全自动抛光设备,其特征在于,所述工件承送机构包括第二上料手爪、第二旋转轴、成十字交叉设置的送料机械手横轴和送料机械手竖轴;第二上料手爪设置在第二旋转轴上,可随第二旋转轴进行转动;第二旋转轴滑动设置在送料机械手竖轴上,送料机械手竖轴滑动设置在送料机械手横轴上;所述第二旋转轴设置为水平转动或垂直转动。6. The fully automatic polishing equipment according to any one of claims 1 to 5, characterized in that, the workpiece carrying mechanism comprises a second feeding gripper, a second rotating shaft, and a cross shaft of a feeding manipulator arranged in a cross and the vertical axis of the feeding manipulator; the second feeding claw is set on the second rotating shaft and can rotate with the second rotating shaft; the second rotating shaft is slidingly set on the vertical axis of the feeding manipulator, and the vertical axis of the feeding manipulator is slidingly set On the horizontal axis of the manipulator; the second rotation axis is set to rotate horizontally or vertically. 7.根据权利要求6所述的全自动抛光设备,其特征在于,送料机械手横轴由传动机构和伺服电机驱动;该传动机构为丝杆传动机构,包括第一传动丝杆和第一丝杆轴承,第一丝杆轴承滑动设置在第一传动丝杆上,送料机械手竖轴与第一丝杆轴承固定连接;7. The fully automatic polishing equipment according to claim 6, characterized in that, the horizontal axis of the feeding manipulator is driven by a transmission mechanism and a servo motor; the transmission mechanism is a screw drive mechanism, comprising a first transmission screw and a first screw Bearings, the first screw bearing is slidably arranged on the first transmission screw, and the vertical axis of the feeding manipulator is fixedly connected to the first screw bearing; 送料机械手竖轴由传动机构和伺服电机驱动;该传动机构为丝杆传动机构,包括第二传动丝杆和丝杆轴承,丝杆轴承滑动设置在第二传动丝杆上,第二旋转轴与丝杆轴承固定连接。The vertical axis of the feeding manipulator is driven by a transmission mechanism and a servo motor; the transmission mechanism is a screw transmission mechanism, including a second transmission screw and a screw bearing, and the screw bearing is slidably arranged on the second transmission screw, and the second rotating shaft is connected to the The screw bearing is fixedly connected. 8.根据权利要求7所述的全自动抛光设备,其特征在于,第一传动丝杆的两侧设置有第一导轨和第一滑块,第一滑块的一面滑动设置在第一导轨上,第一滑块的另一面与送料机械手竖轴固定连接;第二传动丝杆的两侧设置有第二导轨和第二滑块,第二滑块的一面滑动设置在第二导轨上,第二滑块的另一面与第二旋转轴固定连接。8. The fully automatic polishing equipment according to claim 7, wherein a first guide rail and a first slider are arranged on both sides of the first driving screw, and one side of the first slider is slidably arranged on the first guide rail , the other side of the first slider is fixedly connected with the vertical shaft of the feeding manipulator; the second guide rail and the second slider are arranged on both sides of the second transmission screw rod, and one side of the second slider is slidably arranged on the second guide rail. The other side of the two sliders is fixedly connected with the second rotating shaft. 9.根据权利要求6所述的全自动抛光设备,其特征在于,所述工件承送机构还包括第四旋转轴,所述第四旋转轴设置在第二旋转轴上,所述第二上料手爪设置在第四旋转轴的一端;所述第四旋转轴随第二旋转轴旋转,第二上料手爪可随所述第四旋转轴旋转。9. The fully automatic polishing equipment according to claim 6, characterized in that, the workpiece carrying mechanism further comprises a fourth rotating shaft, the fourth rotating shaft is arranged on the second rotating shaft, and the second upper The material claw is arranged at one end of the fourth rotating shaft; the fourth rotating shaft rotates with the second rotating shaft, and the second feeding claw can rotate with the fourth rotating shaft. 10.根据权利要求9所述的全自动抛光设备,其特征在于,所述送料机械手竖轴、送料机械手横轴、第二旋转轴和第四旋转轴上均设置有刹车电机;所述全自动抛光设备还包括自动化控制器,自动化控制器与上述各个机构电连接,用于控制上述各个机构的协调运转。10. The fully automatic polishing equipment according to claim 9, wherein brake motors are provided on the vertical axis of the feeding manipulator, the horizontal axis of the feeding manipulator, the second rotating shaft and the fourth rotating shaft; The polishing equipment also includes an automatic controller, which is electrically connected to the above-mentioned various mechanisms, and is used to control the coordinated operation of the above-mentioned various mechanisms.
CN201610770693.1A 2016-08-30 2016-08-30 Full-automatic polishing equipment Pending CN106425758A (en)

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CN107309801A (en) * 2017-08-04 2017-11-03 广东埃华路机器人工程有限公司 A kind of stainless steel soup ladle polishing system
CN107336103A (en) * 2017-08-21 2017-11-10 盐城格莱德玻璃制品有限公司 A kind of reinforced glass pot lid disk polishing purging system
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CN109648438A (en) * 2018-12-28 2019-04-19 佛山市欧铂利复合材料有限公司 Hand basin automatic buffing equipment
CN111394549A (en) * 2020-02-28 2020-07-10 佛山市艾乐博机器人科技有限公司 Metal container automatic annealing equipment
CN112077726A (en) * 2020-09-24 2020-12-15 廖瑞莲 Grinder of multi-angle processing
CN112264913A (en) * 2020-10-29 2021-01-26 张乳加 Circular pipe inner wall polishing system and polishing process thereof
CN115256149A (en) * 2022-08-20 2022-11-01 浦江县恒平工贸有限公司 Surface polishing wire drawing treatment facility
CN116833865A (en) * 2022-03-23 2023-10-03 浙江强芯机床有限公司 Automatic polishing machine for small workpieces

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CN107309801B (en) * 2017-08-04 2023-08-29 广东埃华路机器人工程有限公司 A stainless steel spoon grinding system
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CN107336103A (en) * 2017-08-21 2017-11-10 盐城格莱德玻璃制品有限公司 A kind of reinforced glass pot lid disk polishing purging system
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CN111394549A (en) * 2020-02-28 2020-07-10 佛山市艾乐博机器人科技有限公司 Metal container automatic annealing equipment
CN112077726A (en) * 2020-09-24 2020-12-15 廖瑞莲 Grinder of multi-angle processing
CN112077726B (en) * 2020-09-24 2022-08-30 佛山市誉捷机电设备有限公司 Grinder of multi-angle processing
CN112264913A (en) * 2020-10-29 2021-01-26 张乳加 Circular pipe inner wall polishing system and polishing process thereof
CN116833865A (en) * 2022-03-23 2023-10-03 浙江强芯机床有限公司 Automatic polishing machine for small workpieces
CN115256149A (en) * 2022-08-20 2022-11-01 浦江县恒平工贸有限公司 Surface polishing wire drawing treatment facility

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