CN104590842B - A kind of ferrite magnetic steel is molded into automatic production line and the implementation method of sintering - Google Patents
A kind of ferrite magnetic steel is molded into automatic production line and the implementation method of sintering Download PDFInfo
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- CN104590842B CN104590842B CN201510031641.8A CN201510031641A CN104590842B CN 104590842 B CN104590842 B CN 104590842B CN 201510031641 A CN201510031641 A CN 201510031641A CN 104590842 B CN104590842 B CN 104590842B
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Abstract
The invention discloses a kind of ferrite magnetic steel and be molded into the automatic production line of sintering, including some empty push pedal warehouses, empty push pedal chassis, the row's of taking embryo machine, press, conveyer belt, image conveyer belt, video identification device, the first lifting trolley, the first slide rail, blank conveyer belt, the second lifting trolley, the second slide rail, kiln entrance conveyer belt, the automatic push plate device of kiln entrance, kiln conveyer belt and kiln.The invention also discloses the implementation method that a kind of ferrite magnetic steel is molded into the automatic production line of sintering.The present invention has simple in construction, good product quality, production efficiency is high, produce that area is little, production cost is low and the feature such as with short production cycle.
Description
Technical field
The present invention relates to magnetic materials production technology, a kind of ferrite magnetic steel is molded into the automatization of sintering
Production line and implementation method.
Background technology
Magnetic material has the ferromagnetic substance of magnetic order, and broad sense also includes the weak magnetic that can apply its magnetic and magnetic effect
And antiferromagnetic substance.At present, magnetic material is widely used in all trades and professions.
The whole production process of magnetic material, be through compacting, the technique such as base, sintering, but in prior art, blank
Suppress, shift, the technique such as sintering needs manual operation.Techniques below problem can be there is in such technology:
1, production efficiency is low；
2, conforming product rate is low, poor stability；
3, the production cycle is long, increases production cost；
4, floor space is excessive；
5, labor condition use poor, artificial is more.
Summary of the invention
It is an object of the invention to the deficiency overcoming above prior art to exist, it is provided that a kind of simple in construction, product matter
Measure, production efficiency is high, the production ferrite magnetic steel that area is little, production cost is low and with short production cycle is molded into the automatic of sintering
Change production line.
Another object of the present invention is to provide the realization side of the automatic production line that a kind of ferrite magnetic steel is molded into sintering
Method.
In order to achieve the above object, the present invention is by the following technical solutions: a kind of ferrite magnetic steel is molded into oneself of sintering
Dynamicization production line, including some empty push pedal warehouses, empty push pedal warehouse side is placed free push pedal chassis, empty push pedal store exit end
Being provided with the row's of taking embryo machine and press, be conveyer belt below press, image conveyer belt is connected with the conveyer belt port of export, on image conveyer belt
Being provided with video identification device, image belt edge is provided with some first lifting trolleys, is provided with first bottom the first lifting trolley
Slide rail, the first lifting trolley side arranges some blank conveyer belts, and the blank conveyer belt port of export arranges some second lifting platforms
Car, is provided with the second slide rail bottom the second lifting trolley, the second lifting trolley side arranges some kiln entrance conveyer belts, kiln
The port of export of entrance conveyer belt is provided with the automatic push plate device of kiln entrance, is provided with kiln defeated below the automatic push plate device of kiln entrance
Send band, kiln conveyer belt to be passed through in kiln, controller and conveyer belt, the row's of taking embryo machine, image conveyer belt, video identification device, the
One lifting trolley, blank conveyer belt, the second lifting trolley, kiln entrance conveyer belt and kiln conveyer belt connect.
The described row of taking embryo machine includes that sky push pedal separating mechanism, the front of empty push pedal separating mechanism are empty push pedal Dai Wei district, directly
Handing over coordinate robots to be located at the press port of export, orthogonal coordinate robots is correspondingly arranged balance detent mechanism, and balance detent mechanism goes out
Mouth end is conveyer belt.
Described empty push pedal separating mechanism includes equipment supporter, is provided with castor, equipment supporter is provided with bottom equipment supporter
Separating motor, separate motor and be connected with reductor, reductor connects the first chain wheel set, and the second chain wheel set is located at equipment supporter
Bottom, between the first chain wheel set and the second chain wheel set with chain connect, chain be provided with attachment means, left plate and right plate with
Attachment means connects, and is provided with base plate bottom left plate and right plate, and empty push pedal lifts with base plate, and equipment supporter interposition installs
Have Rodless cylinder, Rodless cylinder to be connected with push rod, controller with separate motor, Rodless cylinder connect；First chain wheel set includes
First drive sprocket and first is by movable sprocket, and the first drive sprocket connects reductor, and the first drive sprocket and first is by movable sprocket
Between with first shaft coupling connect；Second chain wheel set include the second drive sprocket and second by movable sprocket, the second drive sprocket with
Second is connected with the second shaft coupling between movable sprocket.
Described balance detent mechanism includes that balance positioning slide, balance positioning slide are provided with slide unit, and slide unit arranges biography
Galvanic electricity machine, driving motor drives double belt movement, and double belts are arranged over the mechanical hand for putting product, and slide unit is provided with use
In left clamping cylinder and the right clamping cylinder of the empty push pedal of clamping, balance positioning slide side arranges dusting device by screw mandrel, spreads
Vertically downward, screw mandrel is connected powder device with dusting lifting motor, controller and driving motor, left clamping cylinder, right clamping cylinder,
Dusting lifting motor connects；Dusting device top is provided with vibration motor.
Described first lifting trolley includes that support, frame bottom are provided with chassis castor, and chassis castor is connected with chassis guide rail,
Castor driven by motor chassis castor motion in support, support is provided with elevating motor, and elevating motor slows down with chassis
Machine connects, and chassis reductor connects chassis the first chain wheel set, and chassis the second chain wheel set is located at cradle top, chassis the first chain wheel set
And connect with bogie chain between chassis the second chain wheel set, bogie chain is provided with fixed plate, and fixed plate is provided with cylinder group,
Cylinder group is connected with drum drive motor, and cylinder group lifts with fixed plate, controller and castor motor, elevating motor, cylinder
Driving motor connects；Chassis the first chain wheel set includes that chassis the first drive sprocket and chassis first are by movable sprocket, chassis the first master
Movable sprocket connects chassis reductor, chassis the first drive sprocket and chassis first and is connected with chassis the first shaft coupling between movable sprocket
Connect；Chassis the second chain wheel set includes that chassis the second drive sprocket and chassis second are by movable sprocket, chassis the second drive sprocket and platform
Car second is connected with chassis the second shaft coupling between movable sprocket；Chassis guide rail is provided with positioning inductor, positioning inductor with
Controller connects.
Described blank conveyer belt has five groups, and often group blank conveyer belt divides upper and lower two-layer.
Described kiln entrance conveyer belt has four groups, and often group kiln entrance conveyer belt divides upper and lower two-layer；Kiln conveying with
Article four,.
The described automatic push plate device of kiln entrance includes that fuel tank, fuel tank are connected with horizontal oil cylinder and longitudinal oil cylinder, laterally oil
The side of main conveyor belt is located at by cylinder, and horizontal oil cylinder drives and laterally advances head motion, before kiln entrance conveyer belt is located at by longitudinal oil cylinder
Side, longitudinal oil cylinder drives and is longitudinally propelling head motion；Laterally advance head to be connected with horizontal oil cylinder by two connecting rods, be longitudinally propelling
Head is connected with longitudinal oil cylinder by two connecting rods.
A kind of ferrite magnetic steel is molded into the implementation method of the automatic production line of sintering, comprises the following steps:
(1), the empty push pedal that completed by hand haulage's stacking of empty push pedal chassis to sky push pedal warehouse, store；
(2), the row's of taking embryo machine the stacking single separation of sky push pedal, product is monolayer alignment in empty push pedal, then carries out dusting；
(3), after one layer of product dusting, rearrange second layer product, then carry out dusting, so circulate, until full
Till dish；
(4), in dishful transferred product to conveyer belt, image conveyer belt is then arrived；
(5) length of the video identification device detection dishful product, on image conveyer belt, dishful product enters into the
One lifting trolley, dishful product, according to the length data of dishful product, is sent into corresponding blank defeated by the first lifting trolley
Send on band；
(6), controller control second lifting trolley motion, it is right to be sent to by the dishful product on corresponding blank conveyer belt
On the kiln entrance conveyer belt answered；
(7), dishful product is when arriving at the automatic push plate device of kiln entrance, and dishful product is pushed into kiln conveyer belt
On, sinter subsequently into kiln；
(8), sintered after, manually take out the dishful product sintered in kiln exit, packaging products in boxes, empty push pedal is put
On empty push pedal chassis；
(9), empty push pedal chassis sends sky push pedal warehouse back to empty push pedal.
Stacking number in described step (1) is ten layers；The row's of taking embryo machine in step (2) includes sky push pedal separating mechanism, empty
The front of push pedal separating mechanism is empty push pedal Dai Wei district, and orthogonal coordinate robots is located at the press port of export, orthogonal coordinate robots
Being correspondingly arranged balance detent mechanism, the balance detent mechanism port of export is conveyer belt；Empty push pedal separating mechanism includes equipment supporter, if
Standby frame bottom is provided with castor, and equipment supporter is provided with separation motor, separates motor and is connected with reductor, and reductor is even
Connecing the first chain wheel set, the second chain wheel set is located at bottom equipment supporter, connects with chain between the first chain wheel set and the second chain wheel set,
Chain is provided with attachment means, left plate and right plate and is connected with attachment means, is provided with base plate bottom left plate and right plate,
Empty push pedal lifts with base plate, and equipment supporter centre position is provided with Rodless cylinder, and Rodless cylinder is connected with push rod, controller with separate
Motor, Rodless cylinder connect；During use, empty push pedal can lift, when arriving at push rod, and pushrod movement, sky is pushed away
Dai Wei district released by dish；Balance detent mechanism includes that balance positioning slide, balance positioning slide are provided with slide unit, and slide unit is arranged
Driving motor, driving motor drives double belt movement, and double belts are arranged over the mechanical hand for putting product, and slide unit is provided with
For clamping the left clamping cylinder of sky push pedal and right clamping cylinder, balance positioning slide side arranges dusting device by screw mandrel,
Vertically downward, screw mandrel is connected dusting device with dusting lifting motor, controller and driving motor, left clamping cylinder, right clamping gas
Cylinder, dusting lifting motor connect；Dusting device top is provided with vibration motor；During use, the empty push pedal in empty push pedal Dai Wei district passes
Being passed on double belt, now, press product out is placed in sky push pedal by orthogonal coordinate robots, this space-time push pedal left side
Clamping cylinder and the clamping of right clamping cylinder, orthogonal coordinate robots back and forth movement is until being piled by one layer of product, when piling, sliding
Platform moves, and dusting device carries out dusting, and after having spread, slide unit resets, and orthogonal coordinate robots carries out second layer product and stacks, until
Till dishful；The first lifting trolley in step (5) includes that support, frame bottom are provided with chassis castor, chassis castor and chassis
Guide rail connects, the motion of castor driven by motor chassis castor in support, and support is provided with elevating motor, elevating motor with
Chassis reductor connects, and chassis reductor connects chassis the first chain wheel set, and chassis the second chain wheel set is located at cradle top, chassis the
Connecting with bogie chain between one chain wheel set and chassis the second chain wheel set, bogie chain is provided with fixed plate, and fixed plate is installed
Having cylinder group, cylinder group to be connected with drum drive motor, cylinder group lifts with fixed plate, controller and castor motor, lifting electricity
Motivation, drum drive motor connect；The kiln entrance automatic push plate device automatic push plate device of kiln entrance in step (7) includes
Fuel tank, fuel tank is connected with horizontal oil cylinder and longitudinal oil cylinder, and the side of main conveyor belt is located at by horizontal oil cylinder, and horizontal oil cylinder drives laterally
Propelling head moves, and kiln entrance conveyer belt front is located at by longitudinal oil cylinder, and longitudinal oil cylinder drives and is longitudinally propelling head motion.
The present invention, relative to prior art, has such advantages as and effect:
1, the present invention includes some empty push pedal warehouses, and empty push pedal warehouse side is placed free push pedal chassis, empty push pedal warehouse
The port of export is provided with the row's of taking embryo machine and press, is conveyer belt below press, and some conveyer belts join end to end, image conveyer belt and conveying
The band port of export connects, and image conveyer belt is provided with video identification device, and image belt edge is provided with some first lifting trolleys,
Being provided with the first slide rail bottom first lifting trolley, the first lifting trolley side arranges some blank conveyer belts, blank conveyer belt
The port of export arranges some second lifting trolleys, is provided with the second slide rail bottom the second lifting trolley, and the second lifting trolley side is arranged
Some kiln entrance conveyer belts, the port of export of kiln entrance conveyer belt is provided with the automatic push plate device of kiln entrance, kiln entrance
Automatically being provided with kiln conveyer belt below push plate device, kiln conveyer belt is passed through in kiln, have simple in construction, good product quality,
Production efficiency is high, produce that area is little, production cost is low and the feature such as with short production cycle.
2, the empty push pedal separating mechanism in the present invention includes equipment supporter, is provided with castor, equipment supporter bottom equipment supporter
On separation motor is installed, separate motor and be connected with reductor, reductor connects the first chain wheel set, and the second chain wheel set is located at
Bottom equipment supporter, connecting with chain between the first chain wheel set and the second chain wheel set, chain is provided with attachment means, left plate and
Right plate is connected with attachment means, is provided with base plate bottom left plate and right plate, and empty push pedal lifts with base plate, in equipment supporter
Meta has installed Rodless cylinder, and Rodless cylinder is connected with push rod, controller with separate motor, Rodless cylinder connect, Ke Yishi
Existing empty push pedal multilamellar is placed, and uses continuously, is favorably improved production efficiency.
3, the balance detent mechanism in the present invention includes that balance positioning slide, balance positioning slide are provided with slide unit, slide unit
On driving motor is set, driving motor drives double belt movement, and double belts are arranged over the mechanical hand for putting product, slide unit
Being provided with the left clamping cylinder for clamping sky push pedal and right clamping cylinder, balance positioning slide side arranges dusting by screw mandrel
Device, vertically downward, screw mandrel is connected dusting device with dusting lifting motor, controller and driving motor, left clamping cylinder, right folder
Tight cylinder, dusting lifting motor connect；Dusting device top is provided with vibration motor；Good stability, conforming product rate is high, the opposing party
Face can make each blank can sprinkle powder.
4, the first lifting trolley in the present invention includes that support, frame bottom are provided with chassis castor, chassis castor and chassis
Guide rail connects, the motion of castor driven by motor chassis castor in support, and support is provided with elevating motor, elevating motor with
Chassis reductor connects, and chassis reductor connects chassis the first chain wheel set, and chassis the second chain wheel set is located at cradle top, chassis the
Connecting with bogie chain between one chain wheel set and chassis the second chain wheel set, bogie chain is provided with fixed plate, and fixed plate is installed
Having cylinder group, cylinder group to be connected with drum drive motor, cylinder group lifts with fixed plate, controller and castor motor, lifting electricity
Motivation, drum drive motor connect；Can realize by setting requirement entrance blank conveyer belt, blank conveyer belt actually rough storage
Warehouse, lays in blank for sintering below.
5, the automatic push plate device of kiln entrance in the present invention includes that fuel tank, fuel tank connect with horizontal oil cylinder and longitudinal oil cylinder
Connecing, the side of main conveyor belt is located at by horizontal oil cylinder, and horizontal oil cylinder drives and laterally advances head motion, and kiln entrance is located at by longitudinal oil cylinder
Conveyer belt front, longitudinal oil cylinder drives and is longitudinally propelling head motion；Head is laterally advanced to be connected with horizontal oil cylinder by two connecting rods,
It is longitudinally propelling head to be connected with longitudinal oil cylinder by two connecting rods, dishful product can be shifted onto sinter in kiln, it is achieved laterally
Longitudinally can promote, it is achieved automatization, reduce place consumption.
6, the blank conveyer belt in the present invention has five groups, and often group blank conveyer belt divides upper and lower two-layer；Kiln entrance carries
Band has four groups, and often group kiln entrance conveyer belt divides upper and lower two-layer；Kiln carries with four；Such structure can use existing
Some kilns are sintered, it is also possible to carrying out on-demand sintering, strong adaptability according to setting value, cost performance is higher.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram that a kind of ferrite magnetic steel is molded into the automatic production line of sintering；
Fig. 2 is one of structural representation of hollow push pedal separating mechanism of the present invention；
Fig. 3 is the two of the structural representation of hollow push pedal separating mechanism of the present invention；
Fig. 4 is the structural representation of balance detent mechanism in the present invention；
Fig. 5 is the structural representation of the first lifting trolley in the present invention；
Fig. 6 is the structural representation of the automatic push plate device of kiln entrance in the present invention.
In figure, label is as follows with title:
| 1 | Empty push pedal warehouse | 2 | Empty push pedal chassis |
| 3 | Press | 4 | Conveyer belt |
| 5 | Image conveyer belt | 6 | Video identification device |
| 7 | First lifting trolley | 8 | First slide rail |
| 9 | Blank conveyer belt | 10 | Kiln entrance conveyer belt |
| 11 | The automatic push plate device of kiln entrance | 12 | Kiln conveyer belt |
| 13 | Kiln | 14 | Empty push pedal Dai Wei district |
| 15 | Orthogonal coordinate robots | 16 | Equipment supporter |
| 17 | Castor | 18 | Separate motor |
| 19 | Reductor | 20 | Attachment means |
| 21 | Second drive sprocket | 22 | Chain |
| 23 | Rodless cylinder | 24 | Push rod |
| 25 | Balance positioning slide | 26 | Slide unit |
| 27 | Driving motor | 28 | Double belts |
| 29 | Left clamping cylinder | 30 | Right clamping cylinder |
| 31 | Dusting device | 32 | Support |
| 33 | Chassis castor | 34 | Chassis guide rail |
| 35 | Elevating motor | 36 | Chassis the first drive sprocket |
| 37 | Chassis the second drive sprocket | 38 | Bogie chain |
| 39 | Cylinder group | 40 | Fuel tank |
| 41 | Laterally oil cylinder | 42 | Longitudinal oil cylinder |
| 43 | Laterally advance head | 44 | It is longitudinally propelling head |
| 45 | The row's of taking embryo machine | 46 | Second lifting trolley |
| 47 | Second slide rail | 48 | Empty push pedal |
| 49 | Left plate | 50 | Base plate |
| 51 | Product | 52 | Dusting lifting motor |
| 53 | Screw mandrel | 54 | Vibration motor |
| 55 | Castor motor | 56 | Fixed plate |
Detailed description of the invention
For ease of it will be appreciated by those skilled in the art that below in conjunction with the accompanying drawings and the present invention is made the most specifically by embodiment
Bright.
Embodiment 1:
As shown in figs. 1 to 6, a kind of ferrite magnetic steel is molded into the automatic production line of sintering, including some empty push pedal storehouses
Storehouse 1, empty push pedal warehouse 1 side is placed free push pedal chassis 2, and empty push pedal warehouse 1 port of export is provided with the row's of taking embryo machine and press 3, pressure
Being conveyer belt 4 below machine 3, image conveyer belt 5 is connected with conveyer belt 4 port of export, and image conveyer belt 5 is provided with video identification device
6, the video identification device 6 in the present embodiment is the product buied on market, and image conveyer belt 5 side is provided with some first liftings
Chassis 7, is provided with the first slide rail 8 bottom the first lifting trolley 7, the first lifting trolley 7 side arranges some blank conveyer belts 9,
Blank conveyer belt 9 port of export arranges some second lifting trolleys 46, and the second lifting platform 46 underbody portion is provided with the second slide rail 47, and second
Lifting trolley 46 side arranges some kiln entrance conveyer belts 10, and the port of export of kiln entrance conveyer belt 10 is provided with kiln entrance
Automatically push plate device 11, is provided with kiln conveyer belt 12 below the automatic push plate device of kiln entrance 11, and kiln conveyer belt 12 is passed through kiln
In stove 13, controller and conveyer belt 4, the row's of taking embryo machine, image conveyer belt 5, video identification device the 6, first lifting trolley 7, blank
Conveyer belt the 9, second lifting trolley 46, kiln entrance conveyer belt 10 and kiln conveyer belt 12 connect.In the present embodiment first liter
Fall platform and the structure of the second lifting trolley are identical, and controller is PLC, and empty push pedal 48 has through out-of-work
Side is designed with position sensor, and position sensor is connected with controller, in order to know the situation of sky push pedal.
The row's of taking embryo machine in the present embodiment includes that sky push pedal separating mechanism, the front of empty push pedal separating mechanism are treated for empty push pedal
District 14, position, orthogonal coordinate robots 15 is located at press 3 port of export, and orthogonal coordinate robots 15 is correspondingly arranged balance detent mechanism,
The balance detent mechanism port of export is conveyer belt 4.
As shown in figures 2-3, empty push pedal separating mechanism includes equipment supporter 16, is provided with castor 17, foot bottom equipment supporter 16
Wheel 17 is to move for convenience, and equipment supporter 16 is provided with separation motor 18, separates motor 18 and is connected with reductor 19,
Reductor 19 connects the first chain wheel set, and the second chain wheel set is located at bottom equipment supporter 16, the first chain wheel set and the second chain wheel set it
Between connect with chain 22, chain 22 is provided with attachment means 20, left plate 49 and right plate and is connected with attachment means 20, left plate
20 are provided with base plate 50 bottom right plate, and empty push pedal 48 lifts with base plate 50, and equipment supporter 16 centre position is provided with without bar gas
Cylinder 23, Rodless cylinder 23 is connected with push rod 24, controller with separate motor 18, Rodless cylinder 23 connects；First chain wheel set bag
Including the first drive sprocket and first by movable sprocket, the first drive sprocket connects reductor 19, the first drive sprocket and first passive
Connect with the first shaft coupling between sprocket wheel；Second chain wheel set include the second drive sprocket 21 and second by movable sprocket, second actively
Sprocket wheel 21 is connected with the second shaft coupling between movable sprocket with second.Time actually used, the conveyer belt in empty push pedal warehouse 1 is empty
Push pedal 48 is transported on base plate 50, and Rodless cylinder 23 drives push rod 24 to move, and first piece of empty push pedal is shifted onto sky push pedal Dai Wei district
14, when sky push pedal Dai Wei district 14 is left in first piece of empty push pedal, separate motor 18 rotate with reductor 19, drive base plate 50 and
Empty push pedal 48 rises, and when second piece of empty push pedal arrives before push rod 24, push rod 24 moves, and second piece of empty push pedal is shifted onto sky push pedal
Dai Wei district 14, so circulates.In order to accuracy is high, the present embodiment is provided with sensor at empty push pedal Dai Wei district 14, push rod 24 etc.,
Sensor is connected with controller.
As shown in Figure 4, balance detent mechanism includes that balance positioning slide 25, balance positioning slide 25 are provided with slide unit 26,
Arranging driving motor 27 on slide unit 26, driving motor 27 drives double belt 28 to move, and double belts 28 are arranged over for putting product
The mechanical hand of product, this mechanical hand is orthogonal coordinate robots 15, and slide unit 26 is provided with the left clamping gas for clamping sky push pedal 48
Cylinder 29 and right clamping cylinder 30, balance positioning slide 25 side arranges dusting device 31 by screw mandrel 53, and dusting device 31 is vertical
Downwards, screw mandrel 53 is connected with dusting lifting motor 52, controller and driving motor 27, left clamping cylinder 29, right clamping cylinder 30,
Dusting lifting motor 52 connects；Dusting device 31 top is provided with vibration motor 54, and vibration motor 54 is also connected with controller.Actual
During use, the conveyer belt in empty push pedal Dai Wei district 14 is sent to empty push pedal 48 on double belt 28, now, and left clamping cylinder 29 He
The empty push pedal 48 of right clamping cylinder 30 clamps, and orthogonal coordinate robots 15 grips the product 51 below press 3 on conveyer belt, then
Mobile product 51, in empty push pedal 48, is in line, then resets and continue gripping product 51, then place another row, until piling
Till one layer, now, slide unit 26 moves, and dusting device 31 carries out dusting, then resets, and orthogonal coordinate robots 15 places second
Layer, screw mandrel 53 drives dusting device 31 to ramp up, and then carries out dusting, till the stacking number of plies reaches setting value, this enforcement
Example setting value is 10 layers, and after dishful, slide unit 26 moves to left, and left clamping cylinder 29 and the empty push pedal 48 of right clamping cylinder 30 are put
Opening, double belts 28 move, and dishful product is transported on next conveyer belt 4.
As it is shown in figure 5, the first lifting trolley includes support 32, bottom support 32, it is provided with chassis castor 33, chassis castor 33
Connecting 34 with chassis guide rail to connect, the castor motor 55 in support 32 drives chassis castor 33 to move, and support 32 is provided with lifting electricity
Motivation 35, elevating motor 35 is connected with chassis reductor, and chassis reductor connects chassis the first chain wheel set, chassis the second sprocket wheel
It is mounted on support 32 top, connects with bogie chain 38 between chassis the first chain wheel set and chassis the second chain wheel set, bogie chain
38 are provided with fixed plate 56, and fixed plate 56 is provided with cylinder group 39, and cylinder group 39 is connected with drum drive motor, cylinder group 39
Lifting with fixed plate 56, controller is connected with castor motor 55, elevating motor 35, drum drive motor；Chassis the first sprocket wheel
Group includes that chassis the first drive sprocket 36 and chassis first are connected chassis reductor, platform by movable sprocket, chassis the first drive sprocket
Car the first drive sprocket 36 is connected with chassis the first shaft coupling between movable sprocket with chassis first；Chassis the second chain wheel set includes
Chassis the second drive sprocket 37 and chassis second by movable sprocket, chassis the second drive sprocket 37 and chassis second by between movable sprocket
Connect with chassis the second shaft coupling；Chassis guide rail 34 is provided with positioning inductor, and positioning inductor is connected with controller.Actual make
Used time, arriving in cylinder group 39 through detecting the dishful product of length, controller believes to according to demand castor motor 55
Number, castor motor 55 drives chassis castor 33 to move to corresponding position, and positioning inductor can be accurately positioned, then lifting electric
Machine 35 drives cylinder group 39 to lift, and when cylinder group 39 arrives the conveyer belt front of correspondence, elevating motor 35 is motionless, and cylinder drives
Galvanic electricity machine groups of drive rolls 39 is moved, and makes dishful product enter in corresponding blank conveyer belt 9, and in Fig. 5, the dishful of lower section produces
State when product are to have just enter into, the state when dishful product of top is to rise.
Blank conveyer belt 9 in the present embodiment has five groups, often group about 9 points two-layers of blank conveyer belt；Kiln entrance is defeated
Band 10 is sent to have four groups, often group about 10 points two-layers of kiln entrance conveyer belt；Kiln conveyer belt 12 has four, also divides upper and lower two
Layer.
As shown in Figure 6, the automatic push plate device of kiln entrance 11 includes fuel tank 40, fuel tank 40 and horizontal oil cylinder 41 and longitudinal oil
Cylinder 42 connects, and the side of kiln entrance conveyer belt 10 is located at by horizontal oil cylinder 41, and horizontal oil cylinder 41 drives and laterally advances 43 motion,
Kiln conveyer belt 12 front is located at by longitudinal oil cylinder 42, and longitudinal oil cylinder band 42 is dynamic is longitudinally propelling 44 motion；Laterally propelling 43 is led to
Cross two connecting rods to be connected with horizontal oil cylinder 41, be longitudinally propelling 44 and be connected with longitudinal direction oil cylinder 42 by two connecting rods.Actual
During use, the transmission from kiln entrance conveyer belt 10 of dishful product, when arriving at horizontal oil cylinder 41, horizontal oil cylinder 41 drives horizontal stroke
To advancing 43 motion, dishful product is pushed on kiln conveyer belt 12, now, in addition it is also necessary to longitudinal oil cylinder 42 drives and longitudinally pushes away
Enter 44 motion, further dishful product is pushed in kiln conveyer belt 12.
A kind of ferrite magnetic steel is molded into the implementation method of the automatic production line of sintering, comprises the following steps:
(1), the empty push pedal 48 that completed by hand haulage's stacking of empty push pedal chassis 2 to sky push pedal warehouse 1, store；
(2), the row's of taking embryo machine the single separation of stacking sky push pedal 48, product 51 is monolayer alignment in empty push pedal 48, then enters
Row dusting；
(3), after the dusting of one layer of product 51, rearrange second layer product, then carry out dusting, so circulate, until
Till dishful；
(4), in dishful transferred product to conveyer belt 4, image conveyer belt 5 is then arrived；
(5) video identification device 6, on image conveyer belt 5 detects the length of dishful product, and dishful product enters into
First lifting trolley 7, dishful product, according to the length data of dishful product, is sent into corresponding hair by the first lifting trolley 7
On base conveyer belt 9；
(6), controller controls the second lifting trolley 46 and moves, by the dishful product feeding on corresponding blank conveyer belt 9
On corresponding kiln entrance conveyer belt 10；
(7), dishful product is when arriving at the automatic push plate device of kiln entrance 11, and dishful product is pushed into kiln conveyer belt
On 12, sinter subsequently into kiln 13；
(8), sintered after, manually take out the dishful product sintered in kiln 13 exit, packaging products in boxes, empty push pedal
48 are put on sky push pedal chassis 2；
(9), sky push pedal warehouse 1 is sent in the empty push pedal 48 of empty 2, push pedal chassis back to.
In the present embodiment, the stacking number in step (1) is ten layers；The row's of taking embryo machine in step (2) includes sky push pedal seperator
Structure, the front of empty push pedal separating mechanism is empty push pedal Dai Wei district 14, and orthogonal coordinate robots 15 is located at press 3 port of export, orthogonal
Coordinate robots 15 is correspondingly arranged balance detent mechanism, and the balance detent mechanism port of export is conveyer belt 4；Empty push pedal separating mechanism bag
Including equipment supporter 16, be provided with castor 17 bottom equipment supporter 16, castor 17 is to move for convenience, and equipment supporter 16 is provided with
Separating motor 18, separate motor 18 and be connected with reductor 19, reductor 19 connects the first chain wheel set, and the second chain wheel set is located at
Bottom equipment supporter 16, connecting with chain 22 between the first chain wheel set and the second chain wheel set, chain 22 is provided with attachment means 20,
Left plate 49 and right plate are connected with attachment means 20, are provided with base plate 50 bottom left plate 20 and right plate, empty push pedal 48 with
Base plate 50 lifts, and equipment supporter 16 centre position is provided with Rodless cylinder 23, and Rodless cylinder 23 is connected with push rod 24, controller with point
Connect from motor 18, Rodless cylinder 23；During use, empty push pedal 48 can lift, when arriving at push rod 24, and push rod 24
Motion, releases Dai Wei district 14 by sky push-plate 48；Balance detent mechanism includes balance positioning slide 25, on balance positioning slide 25
Being provided with slide unit 26, slide unit 26 arranges driving motor 27, driving motor 27 drives double belt 28 to move, and double belts 28 are arranged over
For putting the mechanical hand of product, this mechanical hand is orthogonal coordinate robots 15, and slide unit 26 is provided with for clamping sky push pedal 48
Left clamping cylinder 29 and right clamping cylinder 30, balance positioning slide 25 side arranges dusting device 31, dusting by screw mandrel 53
Vertically downward, screw mandrel 53 is connected device 31 with dusting lifting motor 52, controller and driving motor 27, left clamping cylinder 29, the right side
Clamping cylinder 30, dusting lifting motor 52 connect；Dusting device 31 top is provided with vibration motor 54, vibration motor 54 also with control
Device connects；The first lifting trolley in step (5) includes support 32, is provided with chassis castor 33, chassis castor 33 bottom support 32
Connecting 34 with chassis guide rail to connect, the castor motor 55 in support 32 drives chassis castor 33 to move, and support 32 is provided with lifting electricity
Motivation 35, elevating motor 35 is connected with chassis reductor, and chassis reductor connects chassis the first chain wheel set, chassis the second sprocket wheel
It is mounted on support 32 top, connects with bogie chain 38 between chassis the first chain wheel set and chassis the second chain wheel set, bogie chain
38 are provided with fixed plate 56, and fixed plate 56 is provided with cylinder group 39, and cylinder group 39 is connected with drum drive motor, cylinder group 39
Lifting with fixed plate 56, controller is connected with castor motor 55, elevating motor 35, drum drive motor；Kiln in step (7)
The automatic push plate device of stove entrance 11 includes that fuel tank 40, fuel tank 40 are connected with horizontal oil cylinder 41 and longitudinal oil cylinder 42, horizontal oil cylinder 41
Being located at the side of kiln entrance conveyer belt 10, horizontal oil cylinder 41 drives and laterally advances 43 motion, and kiln is located at by longitudinal oil cylinder 42
Conveyer belt 12 front, longitudinal oil cylinder band 42 is dynamic is longitudinally propelling 44 motion；Laterally propelling 43 passes through two connecting rods with horizontal
Oil cylinder 41 connects, and is longitudinally propelling 44 and is connected with longitudinal direction oil cylinder 42 by two connecting rods..
Embodiment 2:
The present embodiment difference from Example 1 is: the length of the push rod 24 in the present embodiment is more than empty push pedal 48
Width, the thickness of push rod 24 is less than the thickness of empty push pedal 48, and purpose of design is to use less power, a correct empty push pedal 48
Release；Push rod 24 front is empty push pedal Dai Wei district 14, prepares for subsequent handling；Castor 17 is provided with four, and castor 17 is universal
Wheel, convenient transfer；Separating motor 18 is positive and negative rotary electric machine, it is achieved the lifting of empty push pedal 48.
Balance detent mechanism also includes that " L " clevis block, left clamping cylinder 29 are connected to " L " shape with right clamping cylinder 30
Fixture block, can preferably clamp sky push pedal 48；Dusting device 31 includes that housing, housing bottom offer some through holes.
Fixed plate 56 adjustable height in first lifting trolley 7 is 600～700mm；Chassis castor 33 is provided with four, chassis
Castor 33 is provided with groove, and groove is connected with chassis guide rail 34；Castor motor 55, elevating motor 35 are rotating galvanic electricity
Machine.
Laterally advancing 43 and being longitudinally propelling the length of 44 more than the width of empty push pedal 48 in the present embodiment, laterally pushes away
Enter 43 and be longitudinally propelling the thickness of 44 thickness more than empty push pedal 48.
Horizontal oil cylinder 41 in the present embodiment is located on cross slide way, and longitudinal oil cylinder 42 is located on longitudinal rail；Connecting rod
Side is provided with guide post；Cross slide way is provided with the first fixing device, and longitudinal rail is provided with the second fixing device.The present embodiment
Owing to being provided with cross slide way and longitudinal rail, can there is guide post with adjustable range, push more stable.
Above-mentioned detailed description of the invention is the preferred embodiments of the present invention, can not limit the invention, appointing of other
What was made without departing from technical scheme changes or the substitute mode of other equivalence, is included in the protection of the present invention
Within the scope of.
Claims (10)
1. a ferrite magnetic steel is molded into the automatic production line of sintering, it is characterised in that: include some empty push pedal warehouses, empty
Push pedal warehouse side is placed free push pedal chassis, and empty push pedal store exit end is provided with the row's of taking embryo machine and press, is defeated below press
Sending band, image conveyer belt to be connected with the conveyer belt port of export, image conveyer belt is provided with video identification device, image belt edge
Being provided with some first lifting trolleys, be provided with the first slide rail bottom the first lifting trolley, the first lifting trolley side arranges some
Blank conveyer belt, the blank conveyer belt port of export arranges some second lifting trolleys, is provided with the second slide rail bottom the second lifting trolley,
Second lifting trolley side arranges some kiln entrance conveyer belts, and the port of export of kiln entrance conveyer belt is provided with kiln entrance certainly
Dynamic push plate device, is provided with kiln conveyer belt below the automatic push plate device of kiln entrance, kiln conveyer belt is passed through in kiln, controller
With conveyer belt, the row's of taking embryo machine, image conveyer belt, video identification device, the first lifting trolley, blank conveyer belt, the second lifting platform
Car, kiln entrance conveyer belt and kiln conveyer belt connect.
Ferrite magnetic steel the most according to claim 1 is molded into the automatic production line of sintering, it is characterised in that take described in:
Row's embryo machine includes that sky push pedal separating mechanism, the front of empty push pedal separating mechanism are empty push pedal Dai Wei district, and orthogonal coordinate robots sets
In the press port of export, orthogonal coordinate robots is correspondingly arranged balance detent mechanism, and the balance detent mechanism port of export is conveyer belt.
Ferrite magnetic steel the most according to claim 2 is molded into the automatic production line of sintering, it is characterised in that: described sky
Push pedal separating mechanism includes equipment supporter, is provided with castor bottom equipment supporter, and equipment supporter is provided with separation motor, separates
Motor is connected with reductor, and reductor connects the first chain wheel set, and the second chain wheel set is located at bottom equipment supporter, the first chain wheel set
With second connect with chain between chain wheel set, chain is provided with attachment means, left plate and right plate and is connected with attachment means, a left side
Being provided with base plate bottom side plate and right plate, empty push pedal lifts with base plate, and equipment supporter centre position is provided with Rodless cylinder, without bar
Cylinder is connected with push rod, controller with separate motor, Rodless cylinder connect；First chain wheel set includes the first drive sprocket and
One by movable sprocket, and the first drive sprocket connects reductor, and the first drive sprocket and first is used the first shaft coupling between movable sprocket
Connect；Second chain wheel set include the second drive sprocket and second by movable sprocket, the second drive sprocket and second is by between movable sprocket
Connect with the second shaft coupling.
Ferrite magnetic steel the most according to claim 2 is molded into the automatic production line of sintering, it is characterised in that: described pendulum
Disk-positioning mechanism includes that balance positioning slide, balance positioning slide are provided with slide unit, and slide unit arranges driving motor, driving motor
Driving double belt movement, double belts are arranged over the mechanical hand for putting product, and slide unit is provided with for clamping sky push pedal
Left clamping cylinder and right clamping cylinder, balance positioning slide side arranges dusting device by screw mandrel, dusting device vertically downward,
Screw mandrel is connected with dusting lifting motor, and controller is with driving motor, left clamping cylinder, right clamping cylinder, dusting lifting motor even
Connect；Dusting device top is provided with vibration motor.
Ferrite magnetic steel the most according to claim 1 is molded into the automatic production line of sintering, it is characterised in that: described
One lifting trolley includes that support, frame bottom are provided with chassis castor, and chassis castor is connected with chassis guide rail, the castor electricity in support
Machine drives the motion of chassis castor, and support is provided with elevating motor, and elevating motor is connected with chassis reductor, and chassis slows down
Machine connects chassis the first chain wheel set, and chassis the second chain wheel set is located at cradle top, chassis the first chain wheel set and chassis the second sprocket wheel
Connecting with bogie chain between group, bogie chain is provided with fixed plate, and fixed plate is provided with cylinder group, and cylinder group is driven with cylinder
Galvanic electricity machine connects, and cylinder group lifts with fixed plate, and controller is connected with castor motor, elevating motor, drum drive motor；Platform
Car the first chain wheel set includes that chassis the first drive sprocket and chassis first are subtracted by movable sprocket, chassis the first drive sprocket connection chassis
Speed machine, chassis the first drive sprocket is connected with chassis the first shaft coupling between movable sprocket with chassis first；Chassis the second sprocket wheel
Group include chassis the second drive sprocket and chassis second by movable sprocket, chassis the second drive sprocket and chassis second by movable sprocket it
Between with chassis the second shaft coupling connect；Chassis guide rail is provided with positioning inductor, and positioning inductor is connected with controller.
Ferrite magnetic steel the most according to claim 1 is molded into the automatic production line of sintering, it is characterised in that: described hair
Base conveyer belt has five groups, and often group blank conveyer belt divides upper and lower two-layer.
Ferrite magnetic steel the most according to claim 1 is molded into the automatic production line of sintering, it is characterised in that: described kiln
Stove entrance conveyer belt has four groups, and often group kiln entrance conveyer belt divides upper and lower two-layer；Kiln carries with four.
Ferrite magnetic steel the most according to claim 1 is molded into the automatic production line of sintering, it is characterised in that: described kiln
The automatic push plate device of stove entrance includes that fuel tank, fuel tank are connected with horizontal oil cylinder and longitudinal oil cylinder, and kiln entrance is located at by horizontal oil cylinder
The side of conveyer belt, horizontal oil cylinder drives and laterally advances head motion, and longitudinal oil cylinder is located at kiln entrance conveyer belt front, longitudinal oil
Cylinder drives and is longitudinally propelling head motion；Laterally advance head to be connected with horizontal oil cylinder by two connecting rods, be longitudinally propelling head by two
Root connecting rod is connected with longitudinal oil cylinder.
9. a ferrite magnetic steel is molded into the implementation method of automatic production line of sintering, it is characterised in that include following step
Rapid:
(1), the empty push pedal that completed by hand haulage's stacking of empty push pedal chassis to sky push pedal warehouse, store；
(2), the row's of taking embryo machine the stacking single separation of sky push pedal, product is monolayer alignment in empty push pedal, then carries out dusting；
(3), after one layer of product dusting, rearrange second layer product, then carry out dusting, so circulate, until dishful is
Only；
(4), in dishful transferred product to conveyer belt, image conveyer belt is then arrived；
(5) length of the video identification device detection dishful product, on image conveyer belt, dishful product enters into first liter
Fall chassis, dishful product, according to the length data of dishful product, is sent into corresponding blank conveyer belt by the first lifting trolley
On；
(6), controller control second lifting trolley motion, the dishful product on corresponding blank conveyer belt is sent to correspondence
On kiln entrance conveyer belt；
(7), dishful product is when arriving at the automatic push plate device of kiln entrance, is pushed on kiln conveyer belt by dishful product, so
Rear entrance kiln sinters；
(8), sintered after, manually take out the dishful product sintered in kiln exit, packaging products in boxes, empty push pedal is put into sky
On push pedal chassis；
(9), empty push pedal chassis sends sky push pedal warehouse back to empty push pedal.
Ferrite magnetic steel the most according to claim 9 is molded into the implementation method of the automatic production line of sintering, its feature
It is: the stacking number in described step (1) is ten layers；The row's of taking embryo machine in step (2) includes sky push pedal separating mechanism, empty push pedal
The front of separating mechanism is empty push pedal Dai Wei district, and orthogonal coordinate robots is located at the press port of export, and orthogonal coordinate robots is corresponding
Arranging balance detent mechanism, the balance detent mechanism port of export is conveyer belt；Empty push pedal separating mechanism includes that equipment supporter, equipment prop up
It is provided with castor bottom frame, equipment supporter is provided with separation motor, separate motor and be connected with reductor, reductor connection the
One chain wheel set, the second chain wheel set is located at bottom equipment supporter, connects with chain, chain between the first chain wheel set and the second chain wheel set
Being provided with attachment means, left plate and right plate to be connected with attachment means, be provided with base plate bottom left plate and right plate, sky pushes away
Plate with base plate lift, equipment supporter centre position is provided with Rodless cylinder, and Rodless cylinder is connected with push rod, controller with separate electronic
Machine, Rodless cylinder connect；During use, empty push pedal can lift, when arriving at push rod, and pushrod movement, sky push-plate is pushed away
Chu Daodaiwei district；Balance detent mechanism includes that balance positioning slide, balance positioning slide are provided with slide unit, and slide unit arranges transmission
Motor, driving motor drives double belt movement, and double belts are arranged over the mechanical hand for putting product, slide unit be provided with for
The left clamping cylinder of the empty push pedal of clamping and right clamping cylinder, balance positioning slide side arranges dusting device, dusting by screw mandrel
Vertically downward, screw mandrel is connected device with dusting lifting motor, controller and driving motor, left clamping cylinder, right clamping cylinder, spreads
Powder lifting motor connects；Dusting device top is provided with vibration motor；During use, the empty push pedal in empty push pedal Dai Wei district is transferred to double
On belt, now, press product out is placed in sky push pedal by orthogonal coordinate robots, and this space-time push pedal is with left clamping gas
Cylinder and the clamping of right clamping cylinder, orthogonal coordinate robots back and forth movement, until being piled by one layer of product, when piling, slide unit moves,
Dusting device carries out dusting, and after having spread, slide unit resets, and orthogonal coordinate robots carries out second layer product and stacks, until dishful is
Only；The first lifting trolley in step (5) includes that support, frame bottom are provided with chassis castor, and chassis castor is with chassis guide rail even
Connecing, the castor driven by motor chassis castor motion in support, support is provided with elevating motor, elevating motor subtracts with chassis
Speed machine connects, and chassis reductor connects chassis the first chain wheel set, and chassis the second chain wheel set is located at cradle top, chassis the first sprocket wheel
Connecting with bogie chain between group and chassis the second chain wheel set, bogie chain is provided with fixed plate, and fixed plate is provided with cylinder
Group, cylinder group is connected with drum drive motor, and cylinder group lifts with fixed plate, controller and castor motor, elevating motor, rolling
Cylinder driving motor connects；The automatic push plate device of kiln entrance in step (7) includes fuel tank, fuel tank and horizontal oil cylinder and longitudinal oil
Cylinder connects, and the side of kiln entrance conveyer belt is located at by horizontal oil cylinder, and horizontal oil cylinder drives and laterally advances head motion, and longitudinal oil cylinder sets
In kiln entrance conveyer belt front, longitudinal oil cylinder drives and is longitudinally propelling head motion.
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| CN107336986A (en) * | 2017-08-16 | 2017-11-10 | 吕明芳 | The automatic continuous feeder of building heat preservation template and its charging method |
| CN108313693B (en) * | 2018-02-12 | 2023-09-05 | 横店集团东磁股份有限公司 | Automatic production line suitable for magnetic shoe production and implementation method thereof |
| CN110182565B (en) * | 2019-07-09 | 2024-02-06 | 横店集团东磁股份有限公司 | Flexible production line for stacking bowl into kiln under magnetic shoe forming and implementation method thereof |
| CN110608608B (en) * | 2019-10-08 | 2024-02-20 | 海宁凌通磁业科技有限公司 | Sintering production line for ferrite |
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|---|---|---|---|---|
| CN202951877U (en) * | 2012-11-08 | 2013-05-29 | 湖北大清捷能环保窑炉有限公司 | Welding furnace of magnetic materials |
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| CN204416391U (en) * | 2015-01-22 | 2015-06-24 | 横店集团东磁股份有限公司 | A kind of ferrite magnetic steel is molded into the automatic production line of sintering |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07238301A (en) * | 1994-02-28 | 1995-09-12 | Mitsubishi Materials Corp | Sintering furnace |
| KR100290152B1 (en) * | 1997-11-14 | 2001-10-24 | 윤종용 | Manufacturing system |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202951877U (en) * | 2012-11-08 | 2013-05-29 | 湖北大清捷能环保窑炉有限公司 | Welding furnace of magnetic materials |
| CN203552931U (en) * | 2013-09-24 | 2014-04-16 | 宁波韵升粘结磁体有限公司 | Pressing and solidifying linkage production line for bonded NdFeB magnets |
| CN204416391U (en) * | 2015-01-22 | 2015-06-24 | 横店集团东磁股份有限公司 | A kind of ferrite magnetic steel is molded into the automatic production line of sintering |
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