CN104588303A - Process for manufacturing hydrophilic membrane of aluminum radiating fin - Google Patents
Process for manufacturing hydrophilic membrane of aluminum radiating fin Download PDFInfo
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- CN104588303A CN104588303A CN201410855335.1A CN201410855335A CN104588303A CN 104588303 A CN104588303 A CN 104588303A CN 201410855335 A CN201410855335 A CN 201410855335A CN 104588303 A CN104588303 A CN 104588303A
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Abstract
The invention relates to a process for manufacturing a hydrophilic membrane of an aluminum radiating fin, comprising the following steps: step 1: uncoiling; step 2: degreasing; step 3: rinsing with water; step 4: rinsing with deionized water; step 5: drying through hot air; step 6: coating through a roller, wherein a coating composition is the coating composition which contains an acrylic polymer body and ionic surfactant; step 7: stoving and solidifying; step 8: cooling. The aluminum radiating fin comprises an aluminum plate and a hydrophilic membrane which is formed on the surface of the aluminum plate, wherein the hydrophilic membrane is manufactured according to the process. The process for manufacturing the hydrophilic membrane of the aluminum radiating fin has the following beneficial effects: elongation and an erishen value are stable and good in case that strength is ensured, product yield is improved, economic benefit is improved, and user requirements are met.
Description
Technical field
The present invention relates to a kind of manufacture craft of hydrophily epithelium of aluminium radiator fin.
Background technology
In air conditioner, due to remarkableization of the problem such as global warming and energy shortage, the raising of the performance of the high efficiency of air conditioner and miniaturization etc. requires constantly surging.For this requirement, in the heat exchanger of air conditioner, due to excellences such as thermal conductivity, processability, corrosion resistances, aluminium is widely used.And, in order to carry out heat exchange efficiently, and, in order to make spaces compact, form the structure that aluminum heat radiation sheet is set with narrow spacing parallel arranging in a heat exchanger.When air-conditioner operation, when the temperature on fin material surface is below the dew point of air, be attached to the condensed water aggegation on fin material surface, adjacent fin material can be made to block each other.Now, if the hydrophily on aluminum heat radiation sheet surface is low, then the contact angle of water becomes large, and therefore, the condensed water of attachment is formed hemispherical, makes the blocked state of fin worsen further.Consequently, hot-swap feature is obstructed, or condensed water is outer etc. to air conditioner because blast disperses, and these problems are always known.For this reason, by the mineral-type surface conditioning agent at the surface of aluminum heat radiation sheet coating waterglass etc., hydrophily is given to fin material surface thus.But they easily adsorb the smell component in environment, when operating beginning, smell component departs from generation peculiar smell.
In order to address this is that, in the technology that patent document 1 is recorded, form chromate epithelium on the surface of aluminium, form alumina sol epithelium thereon and giving hydrophily.In addition, as the technology that patent document 2 is recorded, also has the method using with hydrophilic resin the organic surface conditioning agent being principal component.The surface conditioning agent of acrylic resin can be used as the organic surface conditioning agent taking hydrophilic resin as principal component.
But even if the coating using these to form, due to used environment, various pollution attachment causes original characteristic to be lost.During the attachments such as the oil droplet particularly occurred when nursing one's health, its impact significantly.In the pollution of attachment, comparatively speaking aldehydes etc. are owing to having solubility to glassware for drinking water, therefore be naturally dissolved in condensed water, but grease classes (oil droplet produced when floor wax or conditioning) etc. are owing to substantially can not be dissolved in water, as long as so be attached to film coated surface and would not easily come off.In order to make grease class be not easy attachment, also consider to have the surface tension of film is reduced to extremely low method, but surface becomes repellency simultaneously, the pressure loss becomes large.In addition, also consider to have to make the attachment material of wet goods hold caducous method by being mixed into the material with interfacial activity effect in film in advance.But, in the method, its action deprivation after the whole stripping of interface active agent.
In order to address this is that, even if Patent Document 3 discloses pollutants such as being attached with grease, polluter is scrubbed, the coating composition that in consequently long-time, hydrophily also can not reduce and the technology of radiator fin for heat exchanger by condensed water during cooling operation.Specifically, be containing the polymer body comprising sulfonic acid alkali metal salts in the film of fin surface.The polymer body comprising sulfonic acid alkali metal salts due to the compatibility with grease class extremely low, so grease class is difficult to stick, also excellent with the compatibility of water in addition.In patent document 3, by the effect of this sulfonic acid alkali metal salts, scrub polluter (grease class) by condensed water.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of manufacture craft of hydrophily epithelium of aluminium radiator fin, solves the deficiencies in the prior art.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of hydrophily epithelium manufacture craft of aluminium radiator fin, is characterized in that: comprise the steps:
Step 1: uncoiling; Uncoiling volume is through being 150 to 1000mm, and uncoiling tension is 0 to 350N, and aluminium foil linear velocity is 1 to 50m/min;
Step 2: degreasing; Ingredients concentration is aluminium degreaser: water=1:1, and temperature is 50 to 70 degree, and the time is the aluminium foil drift hydro-peening time of staying is 120 to 240s;
Step 3: water rinse; Temperature is 45 to 55 degree, and the time is aluminium foil rinsing time is 90 to 180s;
Step 4: rinsed with deionized water; Time is aluminium foil rinsing time is 60 to 120s;
Step 5: hot blast drying;
Step 6: roller coat; Coating composition is the coating composition containing acrylic polymer body and ionic surfactant, described acrylic polymer body contains containing sulfonic monomer and carboxylic monomer, the described ratio containing sulfonic monomer contained in described acrylic polymer body is 10 ~ 50mol%, the content of described ionic surfactant is 0.01 ~ 10 weight portion relative to described acrylic polymer body 100 weight portion, and the pH of described coating composition is lower than 7;
Step 7: baking and curing;
Step 8: cooling.
A kind of aluminum heat radiation sheet, possess aluminium sheet and be formed at the hydrophily epithelium on surface of described aluminium sheet, described hydrophily epithelium is made up of above-mentioned technique.
The invention has the beneficial effects as follows: advantage of the present invention has stable and good percentage elongation and Erichsen number, improves the lumber recovery of product, improve economic benefit, meet user's requirement.
In addition, according to aluminum heat radiation sheet of the present invention, outside hydrophily epithelium, also possess at least one that change in epithelium, corrosion resistance epithelium, lubricity epithelium, therefore also possess excellent corrosion resistance, press formability.In addition, according to aluminum heat radiation sheet of the present invention, by coating, the sintering processes formation hydrophily epithelium of regulation, so hydrophily, polluter removability and their continuation are excellent.
Detailed description of the invention
Be described principle of the present invention and feature below, example, only for explaining the present invention, is not intended to limit scope of the present invention.
A hydrophily epithelium manufacture craft for aluminium radiator fin, it comprises the steps:
Step 1: uncoiling; Uncoiling volume is through being 150 to 1000mm, and uncoiling tension is 0 to 350N, and aluminium foil linear velocity is 1 to 50m/min;
Step 2: degreasing; Ingredients concentration is aluminium degreaser: water=1:1, and temperature is 50 to 70 degree, and the time is the aluminium foil drift hydro-peening time of staying is 120 to 240s;
Step 3: water rinse; Temperature is 45 to 55 degree, and the time is aluminium foil rinsing time is 90 to 180s;
Step 4: rinsed with deionized water; Time is aluminium foil rinsing time is 60 to 120s;
Step 5: hot blast drying;
Step 6: roller coat; Coating composition is the coating composition containing acrylic polymer body and ionic surfactant, described acrylic polymer body contains containing sulfonic monomer and carboxylic monomer, the described ratio containing sulfonic monomer contained in described acrylic polymer body is 10 ~ 50mol%, the content of described ionic surfactant is 0.01 ~ 10 weight portion relative to described acrylic polymer body 100 weight portion, and the pH of described coating composition is lower than 7;
Step 7: baking and curing;
Step 8: cooling.
Further: the described aluminium foil composition of step 1 is Fe:0.2-0.50% by weight, Fe/Si controls at 2.5-3.5, Mn:0.5-0.30%, Cu:0.25-0.55%, Ti:0.02-0.025%, the single content < 0.03% of other impurity, impurity summation < 0.1%, surplus is Al.
Further: the solidification temperature in described step 7 is 100 to 110 degree, and described aluminium foil is 400 to 550s in the time of staying of baker.
Further: the time that in described step 8, aluminium foil stops in air channel is 180 to 360s.
A kind of aluminum heat radiation sheet, it hydrophily epithelium on surface possessing aluminium sheet and be formed at described aluminium sheet, described hydrophily epithelium is made up of above-mentioned technique.
Further: between described aluminium sheet and described hydrophily epithelium, to be provided with protective layer.
Further: described protective layer contains corrosion-resistant resin.
Further: to be provided with lubricating layer on the surface of described hydrophily epithelium, described lubricating layer is lubricating grease.
Further: described lubricating layer is fully viscous oil 29-43%, 124 Triazole fatty acid ammonium salt 1.6-2.9%, 124 Triazole derivative 0.1-0.5%, tricresyl phosphate 0.8-1.8%, urethanes 0.7-1% in viscous oil 37-60%, refined paraffin wax base in aluminium isopropoxide 2-3%, amination bentonite 3-5%, stearic acid 3-5%, hydrorefined naphthenic base.
Further: described lubricating layer is fully viscous oil 40%, 124 Triazole fatty acid ammonium salt 2%, 124 Triazole derivative 0.5% in viscous oil 43%, refined paraffin wax base in aluminium isopropoxide 3%, amination bentonite 5%, stearic acid 5%, hydrorefined naphthenic base, tricresyl phosphate 0.8%, urethanes 0.7%.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a hydrophily epithelium manufacture craft for aluminium radiator fin, is characterized in that: comprise the steps:
Step 1: uncoiling; Uncoiling volume is through being 150 to 1000mm, and uncoiling tension is 0 to 350N, and aluminium foil linear velocity is 1 to 50m/min;
Step 2: degreasing; Ingredients concentration is aluminium degreaser: water=1:1, and temperature is 50 to 70 degree, and the time is the aluminium foil drift hydro-peening time of staying is 120 to 240s;
Step 3: water rinse; Temperature is 45 to 55 degree, and the time is aluminium foil rinsing time is 90 to 180s;
Step 4: rinsed with deionized water; Time is aluminium foil rinsing time is 60 to 120s;
Step 5: hot blast drying;
Step 6: roller coat; Coating composition is the coating composition containing acrylic polymer body and ionic surfactant, described acrylic polymer body contains containing sulfonic monomer and carboxylic monomer, the described ratio containing sulfonic monomer contained in described acrylic polymer body is 10 ~ 50mol%, the content of described ionic surfactant is 0.01 ~ 10 weight portion relative to described acrylic polymer body 100 weight portion, and the pH of described coating composition is lower than 7;
Step 7: baking and curing;
Step 8: cooling.
2. the hydrophily epithelium manufacture craft of a kind of aluminium radiator fin according to claim 1, it is characterized in that: the described aluminium foil composition of step 1 is by weight being Fe:0.2-0.50%, Fe/Si controls at 2.5-3.5, Mn:0.5-0.30%, Cu:0.25-0.55%, Ti:0.02-0.025%, the single content < 0.03% of other impurity, impurity summation < 0.1%, surplus is Al.
3. the hydrophily epithelium manufacture craft of a kind of aluminium radiator fin according to claim 1, is characterized in that: the solidification temperature in described step 7 is 100 to 110 degree, and described aluminium foil is 400 to 550s in the time of staying of baker.
4. the hydrophily epithelium manufacture craft of a kind of aluminium radiator fin according to claim 1, is characterized in that: the time that in described step 8, aluminium foil stops in air channel is 180 to 360s.
5. an aluminum heat radiation sheet, is characterized in that, possess aluminium sheet and be formed at the hydrophily epithelium on surface of described aluminium sheet, described hydrophily epithelium is made up of the technique of Claims 1-4.
6. aluminum heat radiation sheet according to claim 5, is characterized in that, between described aluminium sheet and described hydrophily epithelium, be provided with protective layer.
7. aluminum heat radiation sheet according to claim 6, is characterized in that: described protective layer contains corrosion-resistant resin.
8. aluminum heat radiation sheet according to claim 7, is characterized in that: be provided with lubricating layer on the surface of described hydrophily epithelium, and described lubricating layer is lubricating grease.
9. aluminum heat radiation sheet according to claim 8, it is characterized in that: described lubricating layer is fully viscous oil 29-43%, 124 Triazole fatty acid ammonium salt 1.6-2.9%, 124 Triazole derivative 0.1-0.5% in viscous oil 37-60%, refined paraffin wax base in aluminium isopropoxide 2-3%, amination bentonite 3-5%, stearic acid 3-5%, hydrorefined naphthenic base, tricresyl phosphate 0.8-1.8%, urethanes 0.7-1%.
10. aluminum heat radiation sheet according to claim 9, it is characterized in that: described lubricating layer is fully viscous oil 40%, 124 Triazole fatty acid ammonium salt 2%, 124 Triazole derivative 0.5% in viscous oil 43%, refined paraffin wax base in aluminium isopropoxide 3%, amination bentonite 5%, stearic acid 5%, hydrorefined naphthenic base, tricresyl phosphate 0.8%, urethanes 0.7%.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111957542A (en) * | 2020-08-11 | 2020-11-20 | 江苏万源新材料股份有限公司 | Coating aluminum foil with moisturizing function and preparation process thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0682185A (en) * | 1992-09-03 | 1994-03-22 | Toray Ind Inc | Aluminum fin coated with hydrophilic coating and heat exchanger |
CN101115868A (en) * | 2005-03-03 | 2008-01-30 | 清洁株式会社 | Method for manufacturing water-using home facility or equipment, and water-using home facility or equipment |
CN102443329A (en) * | 2010-09-30 | 2012-05-09 | 株式会社神户制钢所 | Coating composition and aluminum heat radiation sheet utilizing the same |
CN102892927A (en) * | 2009-11-30 | 2013-01-23 | 日本油漆株式会社 | Anti-corrosion treatment method for aluminium heat exchanger |
CN103897781A (en) * | 2014-03-12 | 2014-07-02 | 贵州旭阳石化科技有限公司 | 1206 lubricating grease |
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- 2014-12-31 CN CN201410855335.1A patent/CN104588303A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0682185A (en) * | 1992-09-03 | 1994-03-22 | Toray Ind Inc | Aluminum fin coated with hydrophilic coating and heat exchanger |
CN101115868A (en) * | 2005-03-03 | 2008-01-30 | 清洁株式会社 | Method for manufacturing water-using home facility or equipment, and water-using home facility or equipment |
CN102892927A (en) * | 2009-11-30 | 2013-01-23 | 日本油漆株式会社 | Anti-corrosion treatment method for aluminium heat exchanger |
CN102443329A (en) * | 2010-09-30 | 2012-05-09 | 株式会社神户制钢所 | Coating composition and aluminum heat radiation sheet utilizing the same |
CN103897781A (en) * | 2014-03-12 | 2014-07-02 | 贵州旭阳石化科技有限公司 | 1206 lubricating grease |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111957542A (en) * | 2020-08-11 | 2020-11-20 | 江苏万源新材料股份有限公司 | Coating aluminum foil with moisturizing function and preparation process thereof |
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