CN104583847A - Device for producing optical member pasted body - Google Patents

Device for producing optical member pasted body Download PDF

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Publication number
CN104583847A
CN104583847A CN201380045894.XA CN201380045894A CN104583847A CN 104583847 A CN104583847 A CN 104583847A CN 201380045894 A CN201380045894 A CN 201380045894A CN 104583847 A CN104583847 A CN 104583847A
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CN
China
Prior art keywords
described
shaped piece
optical component
sheet
optical
Prior art date
Application number
CN201380045894.XA
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Chinese (zh)
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CN104583847B (en
Inventor
藤井干士
田中大充
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住友化学株式会社
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Filing date
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Priority to JP2012-197453 priority Critical
Priority to JP2012197453 priority
Priority to JP2013104148 priority
Priority to JP2013-104148 priority
Application filed by 住友化学株式会社 filed Critical 住友化学株式会社
Priority to PCT/JP2013/072838 priority patent/WO2014038433A1/en
Publication of CN104583847A publication Critical patent/CN104583847A/en
Application granted granted Critical
Publication of CN104583847B publication Critical patent/CN104583847B/en

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    • GPHYSICS
    • G02OPTICS
    • G02FDEVICES OR ARRANGEMENTS, THE OPTICAL OPERATION OF WHICH IS MODIFIED BY CHANGING THE OPTICAL PROPERTIES OF THE MEDIUM OF THE DEVICES OR ARRANGEMENTS FOR THE CONTROL OF THE INTENSITY, COLOUR, PHASE, POLARISATION OR DIRECTION OF LIGHT, e.g. SWITCHING, GATING, MODULATING OR DEMODULATING; TECHNIQUES OR PROCEDURES FOR THE OPERATION THEREOF; FREQUENCY-CHANGING; NON-LINEAR OPTICS; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating, or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating, or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating, or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHTING NOT OTHERWISE PROVIDED FOR
    • H05B33/00Electroluminescent light sources
    • H05B33/10Apparatus or processes specially adapted to the manufacture of electroluminescent light sources

Abstract

This device for producing an optical member pasted body includes: a conveyance unit for conveying a band-shaped optical sheet that includes an optical member and a separator separably laminated to one surface of the optical member, and that has a width larger than the length of one of either the long sides or short sides of the display region of an optical display component; a separation unit that cuts the optical member from the separator configuring the optical sheet conveyed from the conveyance unit to a length that is larger than the length of the other of either the long sides or short sides of the display region and separates the result as sheet pieces, and supplies the separated sheet pieces to a pasting position at which the sheet pieces are pasted to optical display components; a pasting unit that pastes the sheet pieces supplied from the separation unit to optical display components; and a cutting device that, from the sheet piece pasted to an optical display component, severs by means of laser cutting the excess portion positioned to the outside of the opposing section opposing the display region, forming an optical member having a size corresponding to the display region.

Description

The manufacturing installation of optical component fitting body

Technical field

The present invention relates to a kind of manufacturing installation of optical component fitting body.

The application requires right of priority in No. 2012-197453, the Patent of Japanese publication and on May 16th, 2013 in No. 2013-104148, the Patent of Japanese publication based on September 7th, 2012, and its content is incorporated herein.

Background technology

In the past, in the production system of the optical display device such as liquid crystal display, for optical components such as the Polarizers be fitted on liquid crystal panel (optical display components), after the sheet shaped piece cutting out the size matched with the viewing area of liquid crystal panel from rectangular film, be fitted in (for example, referring to patent documentation 1) on liquid crystal panel.

[at first technical literature]

[patent documentation]

Patent documentation 1: Japanese Unexamined Patent Publication 2003-255132 publication

Summary of the invention

[inventing the problem that will solve]

In structure in the past, consider each dimensional discrepancy of liquid crystal panel and sheet shaped piece and the sheet shaped piece laminating deviation (position skew) relative to liquid crystal panel, and cut out the sheet shaped piece more bigger than viewing area.Therefore, form unnecessary region (frame portion) at the periphery place of viewing area, thus there is the problem of the miniaturization of obstruction equipment.

The object of mode of the present invention is, provide a kind of can reduce viewing area periphery frame portion thus realize the manufacturing installation of the optical component fitting body of the expansion of viewing area and the miniaturization of equipment.

[for solving the scheme of problem]

In order to realize above-mentioned object, a mode of the present invention relates to a kind of manufacturing installation of optical component fitting body, described optical component fitting body by fitting optical component and being formed on optical display components, the feature of the manufacturing installation of described optical component fitting body is, comprise: trucking department, the optical sheet that its carrying is banded, described optical sheet comprises described optical component, the separation layer on a face of described optical component is layered in the mode that can be separated, and described optical sheet has the width larger than the length of either party in the long limit of the viewing area of described optical display components and minor face, separation unit, described optical component is cut into the length larger than the length of any the opposing party in the long limit of described viewing area and minor face by it, the described separation layer carrying next described optical sheet by described trucking department as sheet shaped piece and formation is separated, and isolated described sheet shaped piece is fitted in the bonding position supply on described optical display components to described sheet shaped piece, sticking part, the described sheet shaped piece supplied from described separation unit is fitted on described optical display components by it, shearing device, the remainder in the outside being configured in the opposed part opposed with described viewing area is separated from the described sheet shaped piece be fitted in described optical display components by cut by it, thus forms the described optical component with the size corresponding with described viewing area.

It should be noted that, " part opposed with viewing area " in said structure refers to region more than the size of viewing area and below the size of the outer shape of optical display components and is the region avoiding the funtion parts such as electric component installation portion.That is, the said structure outer peripheral edges comprised along optical display components carry out the situation of cut to remainder.

Other modes of the present invention relate to a kind of manufacturing installation of optical component fitting body, described optical component fitting body by fitting optical component and being formed on optical display components, the feature of the manufacturing installation of described optical component fitting body is, comprise: trucking department, the optical sheet that its carrying is banded, described optical sheet comprises described optical component, the separation layer be layered in the mode that can be separated on a face of described optical component, and described optical sheet has the width larger than the length of either party in the long limit of the viewing area of described optical display components and minor face; Separation unit, described optical component is cut into the length larger than the length of either party in the long limit of described viewing area and minor face by it, the described separation layer carrying next described optical sheet by described trucking department as sheet shaped piece and formation is separated, and isolated described sheet shaped piece is fitted in the bonding position supply on described optical display components to described sheet shaped piece; Sticking part, the described sheet shaped piece supplied from described separation unit is fitted on described optical display components by it; Pick-up unit, it detects the outer peripheral edges of the binding face of the described optical display components and described sheet shaped piece that are fitted with described sheet shaped piece; Shearing device, the remainder in the outside being configured in the part corresponding with described binding face is separated from the described sheet shaped piece be fitted in described optical display components by cut by it, thus formed there is the described optical component of the size corresponding with described binding face, the outer peripheral edges of the described binding face of the described optical display components that described shearing device detects along described pick-up unit and described sheet shaped piece are cut off described sheet shaped piece.

It should be noted that, " binding face of optical member sheet and optical display components " in said structure refers to, the face opposed with optical member sheet of optical display components.In addition, " outer peripheral edges of binding face " specifically refer to the outer peripheral edges being fitted with the substrate of optical member sheet side in optical display components.

In addition, " part corresponding with binding face " of optical member sheet refers to, in optical member sheet, the region more than the size of the viewing area of the optical display components opposed with optical member sheet and below the size of the outer shape of optical display components (contour shape during top view) and be the region of the funtion parts such as the electric component installation portion avoided in optical display components.In the same manner, " size corresponding with binding face " refers to, the size more than the size of the viewing area of optical display components and below the size of the outer shape of optical display components (contour shape during top view).

[invention effect]

According to mode of the present invention, the frame portion of viewing area periphery can be reduced thus realize the expansion of viewing area and the miniaturization of equipment.

Accompanying drawing explanation

Fig. 1 is for representing the schematic diagram of the manufacturing installation of the optical component fitting body involved by one embodiment of the present invention.

Fig. 2 is the vertical view of liquid crystal panel.

Fig. 3 is the A-A cut-open view of Fig. 2.

Fig. 4 is the cut-open view of optical sheet.

Fig. 5 is the figure of the action representing shearing device.

Fig. 6 A represents the figure of sheet shaped piece relative to an example of the defining method of the bonding position of liquid crystal panel.

Fig. 6 B represents the figure of sheet shaped piece relative to an example of the defining method of the bonding position of liquid crystal panel.

Fig. 7 is the cut-open view of the cut-out end based on laser representing the sheet shaped piece be fitted on liquid crystal panel.

Fig. 8 is the cut-open view of the cut-out end based on laser representing sheet shaped piece monomer.

Fig. 9 is the vertical view of the detection operation of the ora terminalis representing binding face.

Figure 10 is the schematic diagram of pick-up unit.

Figure 11 is the schematic diagram of the variation representing pick-up unit.

Embodiment

Below, with reference to accompanying drawing, embodiments of the present invention are described, but the present invention is not limited to following embodiment.

It should be noted that, in following whole accompanying drawing, for the ease of observing accompanying drawing, suitably changing the size of each inscape, ratio etc.In addition, in the following description and accompanying drawing, the Reference numeral identical to identical or suitable element annotation the repetitive description thereof will be omitted.

In the following description, set XYZ rectangular coordinate system as required, and be described with reference to the position relationship of this XYZ rectangular coordinate system to each component.In the present embodiment, the carrying direction of the liquid crystal panel as optical display components is set to X-direction, the direction (Width of liquid crystal panel) orthogonal with X-direction in the face of liquid crystal panel is set to Y-direction, the direction orthogonal with X-direction and Y-direction is set to Z-direction.

Below, be described with reference to the film applying system 1 of accompanying drawing to the manufacturing installation as optical component fitting body of one embodiment of the present invention.

Fig. 1 is the figure of the schematic arrangement of the film applying system 1 representing present embodiment.

Film applying system 1 is such as being fitted in liquid crystal panel, the optical display components of this panel shape of organic EL panel and the system formed by polarizing coating, antireflecting film, this membranaceous optical component of light-diffusing films.

As shown in Figure 1, the film applying system 1 of present embodiment is set to an operation of the production line of liquid crystal panel P.Each portion of film applying system 1 is by the unified control of control part 40 as electronic-controlled installation.

Fig. 2 is vertical view when observing liquid crystal panel P from the thickness direction of the liquid crystal layer P3 of liquid crystal panel P.The more small-sized OBL second substrate P2 that liquid crystal panel P possesses that the first substrate P1 that is rectangle shape when top view configures opposedly with first substrate P1, be enclosed liquid crystal layer P3 between first substrate P1 and second substrate P2.Liquid crystal panel P has the oblong-shaped of the outer shape along first substrate P1 when top view.In liquid crystal panel P, the region being contained in the inner side of the periphery of liquid crystal layer P3 when top view is set to viewing area P4.

Fig. 3 is the A-A cut-open view of Fig. 2.The first optical sheet F1 from bar-shape and the second optical sheet F2 (reference Fig. 1 is suitably fitted with on the surface of liquid crystal panel P and the back side, below, sometimes be generically and collectively referred to as optical sheet FX) in the first optical component F11 of cutting out respectively and the second optical component F12 (following, to be sometimes generically and collectively referred to as optical component F1X).In the present embodiment, the first optical component F11 as polarizing coating and the second optical component F12 is fitted with respectively at the backlight source of liquid crystal panel P and the two sides of display surface side.

It should be noted that, first optical component F11 and the second optical component F12 is formed by being separated by the remainder in the outside of the opposed part opposed with the viewing area P4 of liquid crystal panel P respectively in each side from the first sheet shaped piece F1m described later and the second sheet shaped piece F2m (following, to be sometimes generically and collectively referred to as sheet shaped piece FXm).

Fig. 4 is the partial sectional view of the optical sheet FX fitted on liquid crystal panel P.Optical sheet FX has: membranaceous optical component main body F1a, the bonding coat F2a be arranged on a face (in Fig. 4 for upper surface) of optical component main body F1a, be layered in the separation layer F3a on a face of optical component main body F1a, the surface protection film F4a be layered on another face (being lower surface in Fig. 4) of optical component main body F1a via bonding coat F2a in the mode that can be separated.Optical component main body F1a plays function as Polarizer, and fits throughout the whole region of the viewing area P4 of liquid crystal panel P and the neighboring area of liquid crystal panel P.It should be noted that, for the ease of diagram, and eliminate the profile line of each layer of Fig. 4.

Optical component main body F1a, to remain bonding coat F2a and the state be separated by separation layer F3a on a face of optical component main body F1a, is fitted on liquid crystal panel P via bonding coat F2a.Below, the part eliminating separation layer F3a from optical sheet FX is called adhesive piece F5.

Separation layer F3a until from bonding coat F2a be separated during in bonding coat F2a and optical component main body F1a is protected.Surface protection film F4a is fitted on liquid crystal panel P together with optical component main body F1a.Surface protection film F4a is configured in the side contrary with liquid crystal panel P relative to optical component main body F1a and protects optical component main body F1a.Surface protection film F4a was separated from optical component main body F1a in the moment of regulation.It should be noted that, optical sheet FX does not comprise the structure that the structure of surface protection film F4a or surface protection film F4a be not separated with optical component main body F1a.

Optical component main body F1a has the polariscope F6 of sheet, the first film F7 be bonded on by bonding agent etc. on a face of polariscope F6, the second film F8 be bonded on by bonding agent etc. on another face of polariscope F6.First film F7 and the second film F8 is the diaphragm protected such as polariscope F6.

It should be noted that, optical component main body F1a can be the single layer structure be made up of one deck optical layers, also can be the stepped construction that multiple optical layers is laminated mutually.Optical layers, except polariscope F6, also can be phase retardation film, brightness enhancement film etc.At least one party of the first film F7 and the second film F8 can implement to comprise the outermost of liquid crystal display cells is protected hard coat process, the process of anti-glazing light the surface treatment that can obtain the effect such as anti-dazzle.Optical component main body F1a also can not comprise at least one party of the first film F7 and the second film F8.Such as when omission first film F7, separation layer F3a can be made to be fitted on a face of optical component main body F1a via bonding coat F2a.

Next, the film applying system 1 of present embodiment is described in detail.

As shown in Figure 1, the film applying system 1 of present embodiment possesses in the scope in carrying direction upstream side (+X-direction side) downstream, carrying direction (-X-direction side) of the liquid crystal panel P in left side to figure of the liquid crystal panel P on right side from figure with the roller path 5 of the drive-type of horizontality carrying liquid crystal panel P.

Roller path 5 for boundary, is divided into upstream side conveyor 6 and downstream conveyor 7 with turning device 15 described later.In upstream side conveyor 6, liquid crystal panel P carries along the mode in carrying direction to make the minor face of viewing area P4.On the other hand, in downstream conveyor 7, liquid crystal panel P carries to make the long edge of viewing area P4 the mode of carrying direction.The sheet shaped piece FXm (being equivalent to optical component F1X) of the adhesive piece F5 cut out with specified length from the optical sheet FX of band shape is fitted in surface and the back side of this liquid crystal panel P.

It should be noted that, upstream side conveyor 6 possesses independently free style roller path 24 in downstream in the first adsorbent equipment 11 described later.On the other hand, downstream conveyor 7 possesses independently free style roller path 24 in downstream in the second following adsorbent equipment 20.

The film applying system 1 of present embodiment possesses: the first adsorbent equipment 11, first dust collect plant 12, first laminating apparatus 13, first shearing device 31, turning device 15, second dust collect plant 16, second laminating apparatus 17, second shearing device 32 and control part 40.

First adsorbent equipment 11 adsorption liquid crystal panel P and upstream side conveyor 6 carry and carry out the aligning (location) of liquid crystal panel P.First adsorbent equipment 11 has panel maintaining part 11a, align cameras 11b, guide rail R.

Panel maintaining part 11a can the mode of movement on above-below direction and horizontal direction keep the liquid crystal panel P that the stop part S with downstream place compared with upstream side conveyor 6 abuts, and carries out the aligning of liquid crystal panel P.Panel maintaining part 11a carries out absorption by vacuum suction to the upper surface of the liquid crystal panel P abutted with stop part S and keeps.Panel maintaining part 11a keeps moving on guide rail R under the state of liquid crystal panel P thus carrying liquid crystal panel P in absorption.Panel maintaining part 11a removes absorption and keeps and liquid crystal panel P is transferred to free style roller path 24 at the end of carrying.

Align cameras 11b keeps at panel maintaining part 11a the liquid crystal panel P that abuts with stop part S and takes the alignment mark, front end geometry etc. of liquid crystal panel P under the state risen.The photographed data of align cameras 11b is sent to control part 40, and according to this photographed data, panel maintaining part 11a works and carries out the aligning of liquid crystal panel P relative to the free style roller path 24 of carrying destination.In other words, liquid crystal panel P consider relative to free style roller path 24 carrying direction, with under the state of orthogonal direction, carrying direction and the side-play amount in the sense of rotation of the Z-axis of liquid crystal panel P, carry to free style roller path 24.

Herein, the liquid crystal panel P be handled upside down on guide rail R by panel maintaining part 11a is clamped leading section by nip roll 23 under the state being adsorbed in adsorbent pad 26 together with sheet shaped piece FXm.

First dust collect plant 12 is arranged on the carrying upstream side place of the liquid crystal panel P of the nip roll 23 of the bonding position as the first laminating apparatus 13.First dust collect plant 12 in order to remove the dust of dust, the particularly lower face side of liquid crystal panel P of the periphery of the liquid crystal panel P before being imported into bonding position, and carries out electrostatic removal and control of dust.

First laminating apparatus 13 is arranged on carries downstream place by panel compared with the first adsorbent equipment 11.The adhesive piece F5 (being equivalent to the first sheet shaped piece F1m) being cut into given size is fitted in the lower surface of the liquid crystal panel P being directed into bonding position by the first laminating apparatus 13.

First laminating apparatus 13 possesses Handling device 22, nip roll 23.

Handling device 22 unreels out optical sheet FX and along the length direction carrying optical sheet FX of optical sheet FX from the coiled strip roller R1 being wound with optical sheet FX.Separation layer F3a is carried adhesive piece F5 as carrier by Handling device 22.Handling device 22 has: roller maintaining part 22a, multiple guide reel 22b, shearing device 22c, knife edge 22d, winding portion 22e.Herein, roller maintaining part 22a and multiple guide reel 22b is equivalent to the trucking department recorded in claims.Shearing device 22c and knife edge 22d is equivalent to the separation unit recorded in claims.

Roller maintaining part 22a keeps the coiled strip roller R1 being wound with banded optical sheet FX and is sent along the length direction of optical sheet FX by optical sheet FX.

Multiple guide reel 22b is in order to guide the optical sheet FX and the optical sheet FX that reels that unreel out from coiled strip roller R1 along the transport path of regulation.

Shearing device 22c implements hemisect to the optical sheet FX in transport path.

The optical sheet FX turnup implementing hemisect acutangulates and makes adhesive piece F5 be separated with separation layer F3a and be supplied to bonding position by this adhesive piece F5 by knife edge 22d.

Winding portion 22e keeps rolling to become the separation layer F3a of monomer separation layer roller R2 through knife edge 22d.

The roller maintaining part 22a being positioned at the starting point of Handling device 22 drives with the winding portion 22e such as phase mutually synchronization of the terminal being positioned at Handling device 22.Thus, while roller maintaining part 22a sends optical sheet FX to the carrying direction of optical sheet FX, winding portion 22e rolling is through the separation layer F3a of knife edge 22d.Below, the carrying direction upstream side of the optical sheet FX (separation layer F3a) in Handling device 22 is called sheet carrying upstream side, downstream, carrying direction is called sheet carrying downstream.

Each guide reel 22b makes the direct of travel of the optical sheet FX in carrying change along transport path, and in order to regulate the tension force of the optical sheet FX in carrying, multiple guide reel 22b's is movable at least partially.

It should be noted that, also can configure not shown dancer rools between roller maintaining part 22a and shearing device 22c.Dancer rools, during optical sheet FX is cut off device 22c cut-out, absorbs the sendout of carrying the optical sheet FX come from roller maintaining part 22a.

Fig. 5 is the figure of the action of the shearing device 22c representing present embodiment.

As shown in Figure 5, shearing device 22c, when having sent the optical sheet FX of specified length, in the whole width range of the Width orthogonal to the longitudinal direction of optical sheet FX, carries out a hemisect part for the thickness direction of optical sheet FX cut off.The shearing device 22c of present embodiment is set to retreat towards optical sheet FX from the side contrary with separation layer F3a relative to optical sheet FX.

Shearing device 22c regulates the advance and retreat position of cutoff tool, implement hemisect until bonding coat F2 and separation layer F3a border near, rupture (making separation layer F3a retain the thickness specified) to make can not to cause because of the tension force carrying out acting in the carrying of optical sheet FX optical sheet FX (separation layer F3a).It should be noted that, also can use the laser aid replacing cutoff tool.

By being cut off by optical component main body F1a and surface protection film F4a on the thickness direction of optical sheet FX, thus on optical sheet FX after hemisect, form the incision line L1 of the whole width of the Width throughout optical sheet FX, incision line L2.Incision line L1, incision line L2 are formed to be arranged with multiple modes on the length direction of the optical sheet FX of band shape.Such as when carrying the bonding process of liquid crystal panel P of same size, multiple incision line L1, incision line L2 are equally spaced formed on the length direction of optical sheet FX.Optical sheet FX is divided into multiple interval in the longitudinal direction by multiple incision line L1, incision line L2.The interval clipped by a pair adjacent on length direction incision line L1, incision line L2 in optical sheet FX is set as a sheet shaped piece FXm of adhesive piece F5 respectively.Sheet shaped piece FXm is the sheet shaped piece of the optical sheet FX of the size with the viewing area P4 being greater than liquid crystal panel P.

Return Fig. 1, knife edge 22d be configured in upstream side conveyor 6 below and on the Width of optical sheet FX at least throughout optical sheet FX whole width and extend.Knife edge 22d is with the mode turnup optical sheet FX contacted with the separation layer F3a Slideslip of the optical sheet FX after hemisect.

Knife edge 22d has: be configured to the first surface of the attitude lodged when observing from the Width (Width of upstream side conveyor 6) of optical sheet FX, above first surface and when observing from the Width of optical sheet FX relative to acutangulate second of first surface configuration, first surface and second leading section of intersecting.

In the first laminating apparatus 13, the first optical sheet F1 turnup acutangulates in the leading section of knife edge 22d by knife edge 22d.When the first optical sheet F1 to turn back in the leading section of knife edge 22d acutangulate time, the sheet shaped piece of adhesive piece F5 (the first sheet shaped piece F1m) is separated from separation layer F3a.The leading section of knife edge 22d configures in the mode in the panel carrying downstream close to nip roll 23.Overlapped the lower surface of the liquid crystal panel P the state being adsorbed in the first adsorbent equipment 11 from the isolated first sheet shaped piece F1m of separation layer F3a by knife edge 22d, and between a pair doubling roller 23a being fed to nip roll 23.First sheet shaped piece F1m is the sheet shaped piece of the first optical sheet F1 of the size with the viewing area P4 being greater than liquid crystal panel P.

On the other hand, by knife edge 22d, make the separation layer F3a be separated with adhesive piece F5 towards winding portion 22e.Winding portion 22e is by the separation layer F3a rolling after being separated with adhesive piece F5, recovery.

Nip roll 23 by by Handling device 22 from the first optical sheet F1 isolated first F1m fit in and carry by upstream side conveyor 6 lower surface of liquid crystal panel P come.Herein, nip roll 23 is equivalent to the sticking part recorded in claims.

Nip roll 23 has mutually with a pair doubling roller 23a, the doubling roller 23a (the doubling roller 23a of top moves up and down) that make axially parallel mode configure.Between a pair doubling roller 23a, doubling roller 23a, be formed with the gap of regulation, in this gap, become the bonding position of the first laminating apparatus 13.

Liquid crystal panel P and the first sheet shaped piece F1m is directed in the gap between a pair doubling roller 23a, doubling roller 23a in an overlapping manner.Above-mentioned liquid crystal panel P and the first sheet shaped piece F1m is clamped by each doubling roller 23a and upstream the panel carrying downstream of side conveyor 6 is sent.In the present embodiment, by utilizing nip roll 23 to be fitted on the face of backlight source of liquid crystal panel P by first sheet shaped piece F1m, thus form the first optical component fitting body PA1.

First shearing device 31 is arranged on carries downstream place by panel compared with the first laminating apparatus 13.The remainder of the outside being configured in the part opposed with the viewing area P4 of liquid crystal panel P is separated by the first shearing device 31 from the first sheet shaped piece F1m be fitted in liquid crystal panel P, and forms the optical component (the first optical component F11) of the size corresponding with the viewing area P4 of liquid crystal panel P.

Herein, " part opposed with viewing area P4 " refers to region more than the size of viewing area P4 and below the size of the outer shape of liquid crystal panel P and is the region avoiding the funtion parts such as electric component installation portion.That is, the outer peripheral edges comprised along liquid crystal panel P carry out the situation of cut to remainder.

From the first optical component fitting body PA1, the remainder of the first sheet shaped piece F1m is separated by the first shearing device 31, thus the face being formed in the backlight source of liquid crystal panel P is fitted with the second optical component fitting body PA2 of the first optical component F11.From the first sheet shaped piece F1m, isolated remainder is peeled off from liquid crystal panel P by omitting illustrated stripping off device and reclaims.

The the second optical component fitting body PA2 making the display surface side of liquid crystal panel P become upper surface is shown back of the body upset and makes the backlight source of liquid crystal panel P become upper surface by turning device 15, and carries out the aligning of liquid crystal panel P relative to the second laminating apparatus 17.

Turning device 15 has the alignment function identical with the panel maintaining part 11a of the first adsorbent equipment 11.Turning device 15 is provided with the align cameras 15c identical with the align cameras 11b of the first adsorbent equipment 11.

The inspection data of turning device 15 according to the optical axis direction be stored in control part 40 and the photographed data of align cameras 15c, carry out the second optical component fitting body PA2 relative to the location on the component width direction of the second laminating apparatus 17 and the location in sense of rotation.In this condition, the second optical component fitting body PA2 is fed to the bonding position of the second laminating apparatus 17.

Second adsorbent equipment 20 possesses the structure identical with the first adsorbent equipment 11, therefore marks identical Reference numeral to identical part and is described.Second adsorbent equipment 20 adsorbs the second optical component fitting body PA2 and carries to downstream conveyor 7 and carry out the aligning (location) of the second optical component fitting body PA2.Second adsorbent equipment 20 has panel maintaining part 11a, align cameras 11b, guide rail R.

Panel maintaining part 11a can the mode of movement on above-below direction and horizontal direction keep the second optical component fitting body PA2 that the stop part S with downstream place compared with downstream conveyor 7 abuts, and carries out the aligning of the second optical component fitting body PA2.Panel maintaining part 11a carries out absorption by vacuum suction to the upper surface of the second optical component fitting body PA2 abutted with stop part S and keeps.Panel maintaining part 11a moves thus carries the second optical component fitting body PA2 under the state of absorption maintenance second optical component fitting body PA2 on guide rail R.The absorption that panel maintaining part 11a removes the second optical component fitting body PA2 at the end of this carrying keeps and the second optical component fitting body PA2 is transferred to free style roller path 24.

Under the state that align cameras 11b keeps the second optical component fitting body PA2 abutted with stop part S to keep at panel maintaining part 11a and rises, the alignment mark, front end geometry etc. of the second optical component fitting body PA2 are taken.The photographed data of align cameras 11b is sent to control part 40, and according to this photographed data, panel maintaining part 11a works and carries out the aligning of the second optical component fitting body PA2 relative to the free style roller path 24 of carrying destination.In other words, second optical component fitting body PA2 consider relative to free style roller path 24 carrying direction, with under the state of orthogonal direction, carrying direction and the side-play amount in the sense of rotation of the Z-axis of the second optical component fitting body PA2, carry to free style roller path 24.

Second dust collect plant 16 is configured in the upstream side place, carrying direction of the liquid crystal panel P of the nip roll 23 of the bonding position as the second laminating apparatus 17.Second dust collect plant 16 in order to remove the dust of dust, the particularly lower face side of the second optical component fitting body PA2 of the periphery of the second optical component fitting body PA2 before being directed into bonding position, and carries out electrostatic removal and control of dust.

Second laminating apparatus 17 is arranged on carries downstream place by panel compared with the second dust collect plant 16.The adhesive piece F5 (being equivalent to the second sheet shaped piece F2m) being cut into given size is fitted in the lower surface of the second optical component fitting body PA2 being directed into bonding position by the second laminating apparatus 17.Second laminating apparatus 17 possesses the Handling device 22 identical with the first laminating apparatus 13 and nip roll 23.

In gap between a pair doubling roller 23a that second optical component fitting body PA2 and the second sheet shaped piece F2m is directed into nip roll 23 in an overlapping manner (bonding position of the second laminating apparatus 17).Second sheet shaped piece F2m is the sheet shaped piece of the second optical sheet F2 of the size with the viewing area P4 being greater than liquid crystal panel P.

Above-mentioned second optical component fitting body PA2 and the second sheet shaped piece F2m sends to the panel of downstream conveyor 7 carrying downstream while being clamped by each doubling roller 23a.In the present embodiment, by the face (face of the side contrary with the face being fitted with the first optical component F11 of the second optical component fitting body PA2) utilizing nip roll 23 second sheet shaped piece F2m to be fitted in the display surface side of liquid crystal panel P, thus form the 3rd optical component fitting body PA3.

Second shearing device 32 is arranged on carries downstream place by panel compared with the second laminating apparatus 17.The remainder of the outside being configured in the part opposed with the viewing area P4 of liquid crystal panel P is separated by the second shearing device 32 from the second sheet shaped piece F2m be fitted in liquid crystal panel P, thus forms the optical component (the second optical component F12) of the size corresponding with the viewing area P4 of liquid crystal panel P.

By utilizing the second shearing device 32 to be separated by the remainder of the second sheet shaped piece F2m from the 3rd optical component fitting body PA3, thus the face being formed in the display surface side of liquid crystal panel P is fitted with the second optical component F12 and on the face of the backlight source of liquid crystal panel P, is fitted with the 4th optical component fitting body PA4 (optical component fitting body) of the first optical component F11.From the second sheet shaped piece F2m, isolated remainder is peeled off from liquid crystal panel P by omitting illustrated stripping off device and reclaims.

Herein, the first shearing device 31 and the second shearing device 32 are such as CO 2laser cutter.The sheet shaped piece FXm be fitted on liquid crystal panel P is cut into endless along the outer peripheral edges of viewing area P4 by the first shearing device 31 and the second shearing device 32.

Be provided with and omit illustrated laminating testing fixture carrying downstream place by panel compared with the second laminating apparatus 17.Laminating testing fixture carries out the inspection based on the illustrated testing fixture of omission of the workpiece (liquid crystal panel P) implementing film laminating.Such as, this inspection based on testing fixture be the inspection of the position whether suitable (whether position skew is in margin tolerance) of optical component F1X etc.Be judged as optical component F1X to be discharged outside system by not shown removal mechanism relative to the unsuitable workpiece in the position of liquid crystal panel P.

It should be noted that, in the present embodiment, the control part 40 as the electronic-controlled installation in each portion of unified controlling diaphragm applying system 1 is configured to comprise computer system.This computer system possesses the arithmetic processing section such as CPU and the storage part such as storer, hard disk.

The control part 40 of present embodiment comprises the interface that can perform with the communication of the device of the outside of computer system.Control part 40 also can be connected with the input media that can input input signal.Above-mentioned input media comprises the input equipment such as keyboard, mouse or can input the communicator etc. of data of device of the outside from computer system.Control part 40 can comprise the display device such as the liquid crystal display of the running-active status in each portion representing film applying system 1, also can be connected with display device.

In the storage part of control part 40, the operating system (OS) controlled computer system is installed.In the storage part of control part 40, record performs the program of following process, and this process is used for each portion by making arithmetic processing section controlling diaphragm applying system 1, thus carries optical sheet F accurately to each portion of film applying system 1.The arithmetic processing section of control part 40 can read the various information comprising program be recorded in storage part.Control part 40 can comprise the logical circuits such as the ASIC (Application Specific Integrated Circuit: application-specific IC) of the various process needed for control in each portion performing film applying system 1.

Storage part refers to the external memories etc. such as semiconductor memory, hard disk, CD-ROM reading device, magnetic disc type storage medium such as comprising RAM (Random Access Memory), ROM (Read OnlyMemory).Storage part is functionally set with storage area, other various storage areas of storing following program, and this program describes the control sequence of action of the first adsorbent equipment 11, first dust collect plant 12, first laminating apparatus 13, first shearing device 31, turning device 15, second adsorbent equipment 20, second dust collect plant 16, second laminating apparatus 17, second shearing device 32.

Below, with reference to Fig. 6 A, Fig. 6 B, sheet shaped piece FXm is described relative to an example of the defining method of the bonding position (relative bonding position) of liquid crystal panel P.

First, as shown in Figure 6A, the Width of optical sheet FX sets multiple checkpoint CP, detect in the direction of CP place to the optical axis of optical sheet FX, each checkpoint.When to detect moment of optical axis can be the manufacture of coiled strip roller R1, also can be to unreeling out optical sheet FX from coiled strip roller R1 carrying out hemisect during.The data of the optical axis direction of optical sheet FX and the position (position of the length direction of optical sheet FX and the position of Width) of optical sheet FX are stored in explicitly and omit in illustrated storage part.

Control part 40 obtains the data (the inspection data of distribution in the face of optical axis) of the optical axis of each checkpoint CP from storage part, and detects the direction of the average optical axis of the optical sheet FX (region by incision line CL divides) cutting out the part of sheet shaped piece FXm.

Such as, as shown in Figure 6B, the direction of optical axis and the edge line EL angulation (drift angle) of optical sheet FX is detected for each checkpoint CP, maximum angle (sail angle) in drift angle is being denoted as θ max, when minimum angle (angle of minimum deviation) is denoted as θ min, detect that the mean value θ mid (=(θ max+ θ min)/2) of sail angle θ max and angle of minimum deviation θ min is using as average drift angle.Then, detect relative to the edge line EL of optical sheet FX to be that the direction of average bias angle theta mid is using the direction of the average optical axis as optical sheet FX.It should be noted that, such as, the edge line EL relative to optical sheet FX is just being set to the direction of anticlockwise, dextrorotary direction is set to bear calculates drift angle.

Then, be the mode of desired angle relative to the long limit of the viewing area P4 of liquid crystal panel P or minor face with the direction of the average optical axis of the optical sheet FX detected by above-mentioned method, determine the bonding position (relative bonding position) of sheet shaped piece FXm relative to liquid crystal panel P.Such as, when to become relative to the long limit of viewing area P4 or minor face according to design specification by the direction setting of the optical axis of optical component F1X be the direction of 90 °, be the mode of 90 ° relative to the long limit of viewing area P4 or minor face with the direction of the average optical axis of optical sheet FX, sheet shaped piece FXm is fitted on liquid crystal panel P.

The first above-mentioned shearing device 31 and the second shearing device 32 detect the outer peripheral edges of the viewing area P4 of liquid crystal panel P by testing agencies such as cameras, and along the outer peripheral edges of viewing area P4, the sheet shaped piece FXm be fitted on liquid crystal panel P are cut into endless.Taken by the end to liquid crystal panel P, the outer most edge etc. of black matrix (Black Matrix) that is arranged on the alignment mark on liquid crystal panel P or is arranged in the P4 of viewing area, detect the outer peripheral edges of viewing area P4 thus.Have the frame portion G (with reference to Fig. 3) of Rack in the arranged outside of viewing area P4, this frame portion G is for configuring the sealant etc. the first substrate P1 and second substrate P2 that form liquid crystal panel P engaged.The cut-out (line of cut: WCL) of the sheet shaped piece FXm based on the first shearing device 31 and the second shearing device 32 is carried out in the width of this frame portion G.In the present embodiment, in the width of this frame portion G, carry out the cut based on each shearing device 31, shearing device 32.

As shown in Figure 8, when carrying out cut to resinous optical sheet FZ separately, it cuts off and holds t to expand because of thermal deformation or to rise and fall sometimes.Therefore, when the optical sheet FZ after cut is fitted in optical display components, easily make the problem that the laminatings such as optical sheet FZ generation air is mixed into, deformation are bad.

On the other hand, as shown in Figure 7, carry out in the present embodiment of cut to sheet shaped piece FXm being fitted in after on liquid crystal panel P by the sheet shaped piece cut out from optical sheet FX FXm, the cut-out end t of sheet shaped piece FXm is supported by the glass surface of liquid crystal panel P.Therefore, the expansion of the cut-out end t of sheet shaped piece FXm or fluctuating etc. can not be produced, and that therefore laminating also can not occur is bad owing to carrying out cut after sheet shaped piece FXm is fitted in liquid crystal panel P.

The amplitude of fluctuation (tolerance) of the cutting line of laser machine is less than the amplitude of fluctuation (tolerance) of cutoff tool.Therefore in the present embodiment, cut off compared with the situation of optical sheet FX with use cutoff tool, the width of frame portion G can be reduced, thus can realize liquid crystal panel P miniaturization and (or) maximization of viewing area P4.Therefore, this is effective for the application to the high function mancarried device such as required expansion display frame in recent years as smart mobile phone, tablet terminal under the size-constrained prerequisite of housing.

In addition, when being fitted in liquid crystal panel P after optical sheet FX being cut into the sheet shaped piece mated with the viewing area P4 of liquid crystal panel P, sheet shaped piece and liquid crystal panel P dimensional tolerence separately and the dimensional tolerence superposition of their relative bonding position.Therefore, the width (being difficult to expand viewing area) of the frame portion G reducing liquid crystal panel P is difficult to.

On the other hand, the sheet shaped piece FXm of optical sheet FX of size of the viewing area P4 being greater than liquid crystal panel P is being cut out from optical sheet FX, and the sheet shaped piece FXm this cut out is when carrying out in the lump cutting with viewing area P4 after being fitted in liquid crystal panel P, as long as consider the swing tolerance of cutting line, thus the tolerance (± below 0.1mm) of the width of frame portion G can be reduced.Also the width (viewing area can be expanded) of the frame portion G of liquid crystal panel P can be reduced thus.

Further, do not use cutter and carry out cutting sheet part FXm by laser, on liquid crystal panel P, not inputting power during cut-out thus, not easily producing crack, breach at the ora terminalis of the substrate of liquid crystal panel P, thus the permanance of thermal cycle etc. is improved.Equally, owing to not contacting with liquid crystal panel P, therefore also less to the damage of electric component installation portion.

Such as mentioned above, film applying system 1 according to the present embodiment, the first sheet shaped piece F1m larger than viewing area P4 and the second sheet shaped piece F2m is being fitted in after on liquid crystal panel P respectively, first sheet shaped piece F1m and the second sheet shaped piece F2m remainder is separately separated, on the face of liquid crystal panel P, the first optical component F11 and the second optical component F12 of the size corresponding with viewing area P4 can be formed thus respectively.Thereby, it is possible to the first optical component F11 and the second optical component F12 is arranged the edge to viewing area P4 respectively accurately, therefore, it is possible to the frame portion G reduced outside the P4 of viewing area thus the expansion of viewing area and the miniaturization of equipment can be realized.

In addition, even if when because of the first sheet shaped piece F1m larger than viewing area P4 and the second sheet shaped piece F2m is fitted in respectively liquid crystal panel P causes cause its optical axis direction to change according to the respective position of the first sheet shaped piece F1m and the second sheet shaped piece F2m, also can matchingly liquid crystal panel P be aimed at this optical axis direction thus fit.Thereby, it is possible to improve the first optical component F11 and the second optical component F12 optical axis direction separately precision relative to liquid crystal panel P, thus color and the contrast of optical display device can be improved.

In addition, first shearing device 31 and the second shearing device 32 carry out cut to each side of the first sheet shaped piece F1m and the second sheet shaped piece F2m respectively, compared with the situation of respectively the first sheet shaped piece F1m and the second sheet shaped piece F2m being cut by cutter, liquid crystal panel P does not act on strong, thus not easily produce crack, breach, the stable permanance of liquid crystal panel P can be obtained.In addition, with separately carry out compared with the situation of cut, bad problem of fitting can being prevented to the first sheet shaped piece F1m before fitting and the second sheet shaped piece F2m.

Above, be illustrated with reference to the preferred implementation example of accompanying drawing to present embodiment, but be not limited to involved example without the need to mentioning the present invention.Each shape, combination etc. of each member of formation shown in above-mentioned example are only an example, can carry out various change without departing from the spirit and scope of the invention according to designing requirement etc.

It should be noted that, the size (size of the part that the outside to liquid crystal panel P is stretched out) of the remainder of sheet shaped piece FXm suitably sets according to the size of liquid crystal panel P.Such as, when sheet shaped piece FXm being applied in the liquid crystal panel P of medium and small-sized of 5 inches ~ 10 inches, in each limit of sheet shaped piece FXm, the interval between sheet shaped piece FXm's and liquid crystal panel P's one side is set as the length of the scope of 2mm ~ 5mm.

Below, be described with reference to the film applying system of Fig. 9 ~ Figure 11 to the second embodiment of the present invention.In the present embodiment, identical Reference numeral is marked to the structure identical with film applying system 1 illustrated in above-mentioned embodiment, and detailed.It should be noted that, the optical component F1X in present embodiment is formed by being separated by the remainder in the outside of the binding face of sheet shaped piece FX from the sheet shaped piece FXm be fitted in liquid crystal panel P.

The film applying system of present embodiment possesses the first pick-up unit 41 (with reference to Figure 10).First pick-up unit 41 is arranged on carries downstream place by panel compared with the first laminating apparatus 13.The ora terminalis of the binding face (following, to be sometimes referred to as the first binding face) of the first pick-up unit 41 pairs liquid crystal panel P and the first sheet shaped piece F1m detects.

In the inspection area CA of four positions of the first pick-up unit 41 such as shown in Figure 9 in the transport path being arranged on upstream side conveyor 6, the ora terminalis ED (outer peripheral edges of binding face) of the first binding face SA1 is detected.Each inspection area CA is configured in the position corresponding with four bights of the first binding face SA1 with rectangular shape.Ora terminalis ED is detected for each liquid crystal panel P carried on a production line.The data of the ora terminalis ED detected by the first pick-up unit 41 are stored in not shown storage part.

It should be noted that, the allocation position of inspection area CA is not limited to this.Such as, each inspection area CA also can be configured in the position corresponding with the part on each limit of the first binding face SA1 (such as the central portion on each limit).

Figure 10 is the schematic diagram of the first pick-up unit 41.

In Fig. 10, for convenience of explanation, the side being fitted with the first sheet shaped piece F1m of the first optical component fitting body PA1 is set to upside, the structure of the first pick-up unit 41 is shown with spinning upside down.

As shown in Figure 10, the first pick-up unit 41 possesses: lighting source 44, and it throws light on to ora terminalis ED; Filming apparatus 43, it configures with the attitude tilted to the inner side of the first binding face SA1 compared with ora terminalis ED relative to the normal direction of the first binding face SA1, and takes the image of ora terminalis ED from the side being fitted with the first sheet shaped piece F1m of the first optical component fitting body PA1.

Lighting source 44 and filming apparatus 43 configure inspection area CA (position corresponding with four bights of the first binding face SA1) place of four positions shown in Figure 9 respectively.

The mode do not entered in the shooting visual field of filming apparatus 43 such as skew, burr when can split to make panel sets the normal angulation θ (tilt angle theta hereinafter referred to as filming apparatus 43) of the normal of the first binding face SA1 and the shooting face 43a of filming apparatus 43.Such as, when the end face of second substrate P2 offsets laterally compared with the end face of first substrate P1, with the tilt angle theta making the ora terminalis of the second substrate P2 mode do not entered in the shooting visual field of filming apparatus 43 set filming apparatus 43.

Also the tilt angle theta of filming apparatus 43 can be set in the mode suitable mutually with the distance H (height H hereinafter referred to as filming apparatus 43) between the first binding face SA1 and the center of the shooting face 43a of filming apparatus 43.Such as, when the height H of filming apparatus 43 is more than 50mm below 100mm, the tilt angle theta of filming apparatus 43 also can be set as the angle of the scope of more than 5 ° less than 20 °.But, when by virtue of experience learning side-play amount, the height H of filming apparatus 43 and the tilt angle theta of filming apparatus 43 can be obtained according to this side-play amount.In the present embodiment, the height H of filming apparatus 43 is set as 78mm, and the tilt angle theta of filming apparatus 43 is set as 10 °.

Lighting source 44 and filming apparatus 43 configure in the mode be fixed in each inspection area CA.

It should be noted that, lighting source 44 and filming apparatus 43 can be configured to can move along the ora terminalis ED of the first binding face SA1.In this case, lighting source 44 arranges one with filming apparatus 43 is each respectively.In addition, thereby, it is possible to make lighting source 44 and filming apparatus 43 move to the position easily taking the ora terminalis ED of the first binding face SA1.

Lighting source 44 is configured in the side contrary with being fitted with the first sheet shaped piece F1m side of the first optical component fitting body PA1.Lighting source 44 configures with the attitude tilted to the outside of the first binding face SA1 compared with ora terminalis ED relative to the normal direction of the first binding face SA1.In the present embodiment, the normal parallel of the optical axis of lighting source 44 and the shooting face 43a of filming apparatus 43.

It should be noted that, lighting source 44 also can be configured in the side being fitted with the first sheet shaped piece F1m of the first optical component fitting body PA1.

In addition, the optical axis of lighting source 44 also can intersect slightly obliquely with the normal of the shooting face 43a of filming apparatus 43.

In addition, as shown in figure 11, filming apparatus 43 and lighting source 44 can be configured in the position overlapping with ora terminalis ED along the normal direction of the first binding face SA1 respectively.Distance H1 (height H 1 hereinafter referred to as filming apparatus 43) between the center of the shooting face 43a of the first binding face SA1 and filming apparatus 43 also can be set in the position easily detecting the ora terminalis ED of the first binding face SA1.Such as, the height H 1 of filming apparatus 43 also can be set in the scope of more than 50mm below 150mm.

The cutting position of the first sheet shaped piece F1m is regulated according to the testing result of the ora terminalis ED of the first binding face SA1.Control part 40 (with reference to Fig. 1) obtains the data of the ora terminalis ED of the first binding face SA1 be stored in storage part, and the mode becoming the size of not stretching out to the outside (outside of the first binding face SA1) of liquid crystal panel P with the first optical component F11 determines the cutting position of the first sheet shaped piece F1m.First shearing device 31 cuts off the first sheet shaped piece F1m in the location of cut determined by control part 40.

Return Fig. 1, the first shearing device 31 is arranged on carries downstream place by panel compared with the first pick-up unit 41.First shearing device 31 is by carrying out cut along ora terminalis ED, from the first optical component fitting body PA1, the first sheet shaped piece F1m (remainder of the first sheet shaped piece F1m) of the part of stretching out to the outside of the first binding face SA1 is separated, thus forms the optical component (the first optical component F11) of the size corresponding with the first binding face SA1.Herein, the first shearing device 31 is equivalent to the shearing device recorded in claims.

Herein, " size corresponding with the first binding face SA1 " refers to, the size more than the size of the viewing area P4 of liquid crystal panel P and below the size of the outer shape of liquid crystal panel P (contour shape during top view).

By utilizing the first shearing device 31 to be separated by the remainder of the first sheet shaped piece F1m from the first optical component fitting body PA1, thus the face being formed in the backlight source of liquid crystal panel P is fitted with the second optical component fitting body PA2 of the first optical component F11.Now, by the second optical component fitting body PA2, with cutting the part (first optical component F11) corresponding with the first binding face SA1, the remainder remained as the first sheet shaped piece F1m of frame-shaped is separated.The remainder be separated with the first sheet shaped piece F1m is peeled off from liquid crystal panel P by omitting illustrated stripping off device and reclaims.

Herein, above-mentioned " part corresponding with the first binding face SA1 " refers to region more than the size of viewing area P4 and below the size of the outer shape of liquid crystal panel P and is the region avoiding the funtion parts such as electric component installation portion.In the present embodiment, three limits except funtion part of the liquid crystal panel P of rectangular shape when top view, outer peripheral edges along liquid crystal panel P carry out cut to remainder, on the one side being equivalent to funtion part, in the position suitably entered to P4 side, viewing area from the outer peripheral edges of liquid crystal panel P, cut is carried out to remainder.Such as, when the part corresponding with the first binding face SA1 is the binding face of TFT substrate, cutting in the position offseting ormal weight in the mode removing funtion part from the outer peripheral edges of liquid crystal panel P to P4 side, viewing area of funtion part can be equivalent to.

In addition, film applying system possesses second detection device 42 (with reference to Figure 10).Second detection device 42 is arranged on carries downstream place by panel compared with the second laminating apparatus 17.The ora terminalis of the binding face (following, to be sometimes referred to as the second binding face) of second detection device 42 couples of liquid crystal panel P and the second sheet shaped piece F2m detects.The data of the ora terminalis detected by second detection device 42 are stored in not shown storage part.

The cutting position of the second sheet shaped piece F2m is regulated according to the testing result of the ora terminalis of the second binding face.Control part 40 (with reference to Fig. 1) obtains the data of the ora terminalis of the second binding face be stored in storage part, and the mode becoming the size of not stretching out to the outside (outside of the second binding face) of liquid crystal panel P with the second optical component F12 determines the cutting position of the second sheet shaped piece F2m.Second shearing device 32 cuts off the second sheet shaped piece F2m in the location of cut determined by control part 40.

Second shearing device 32 is arranged on carries downstream place by panel compared with second detection device 42.Second shearing device 32 carries out cut by the ora terminalis along the second binding face, from the 3rd optical component fitting body PA3, the second sheet shaped piece F2m (remainder of the second sheet shaped piece F2m) of the part of stretching out to the outside of the second binding face is separated, thus forms the optical component (the second optical component F12) of the size corresponding with the second binding face.

Herein, " size corresponding with the second binding face " refers to, the size more than the size of the viewing area P4 of liquid crystal panel P and below the size of the outer shape of liquid crystal panel P (contour shape during top view).

By utilizing the second shearing device 32 to be separated by the remainder of the second sheet shaped piece F2m from the 3rd optical component fitting body PA3, thus the face being formed in the display surface side of liquid crystal panel P is fitted with the second optical component F12 and on the face of the backlight source of liquid crystal panel P, is fitted with the 4th optical component fitting body PA4 (optical component fitting body) of the first optical component F11.Now, by the 4th optical component fitting body PA4, with cutting the part (second optical component F12) corresponding with the second binding face, the remainder remained as the second sheet shaped piece F2m of frame-shaped is separated.The remainder be separated with the second sheet shaped piece F2m is peeled off from liquid crystal panel P by omitting illustrated stripping off device and reclaims.

Herein, above-mentioned " part corresponding with the second binding face " refers to region more than the size of viewing area P4 and below the size of the outer shape of liquid crystal panel P and is the region avoiding the funtion parts such as electric component installation portion.In the present embodiment, four limits of the liquid crystal panel P of rectangular shape when top view, the outer peripheral edges along liquid crystal panel P carry out cut to remainder.Such as, when the part corresponding with the second binding face is the binding face of CF substrate, owing to there is not the part being equivalent to funtion part, the outer peripheral edges therefore liquid crystal panel P at four edges of liquid crystal panel P are cut.

In the present embodiment, the outer peripheral edges of the binding face (the first binding face SA1) of the liquid crystal panel P that detects along the first pick-up unit 41 of the first shearing device 31 and the first sheet shaped piece F1m cut off the first sheet shaped piece F1m.The outer peripheral edges of the binding face (the second binding face) of the liquid crystal panel P that the second shearing device 32 detects along second detection device 42 and the second sheet shaped piece F2m cut off the second sheet shaped piece F2m.

Such as mentioned above, film applying system according to the present embodiment, the first sheet shaped piece F1m larger than viewing area P4 and the second sheet shaped piece F2m is being fitted in after on liquid crystal panel P respectively, the liquid crystal panel P being fitted with the first sheet shaped piece F1m and the second sheet shaped piece F2m is detected with the outer peripheral edges of the binding face of the first sheet shaped piece F1m and the second sheet shaped piece F2m respectively, from each side of the first sheet shaped piece F1m be fitted in liquid crystal panel P and the second sheet shaped piece F2m, the remainder in the outside being configured in the part corresponding with binding face is separated, thus on the face of liquid crystal panel P, the first optical component F11 and the second optical component F12 of the size corresponding with binding face can be formed respectively.Thereby, it is possible to the first optical component F11 and the second optical component F12 is arranged the edge to viewing area P4 respectively accurately, therefore, it is possible to the frame portion G reduced outside the P4 of viewing area thus the expansion of viewing area and the miniaturization of equipment can be realized.

It should be noted that, in the film applying system of above-mentioned embodiment, pick-up unit also can be utilized to detect the outer peripheral edges of binding face for multiple liquid crystal panel P, according to the outer peripheral edges detected, setting fits in the off-position of the sheet shaped piece of each liquid crystal panel P.Thereby, it is possible to do not cut out the optical component of desired size by the impact of the individual difference of the size of liquid crystal panel P, sheet shaped piece.Therefore, it is possible to eliminate the mass deviation because the individual difference of the size of liquid crystal panel P, sheet shaped piece causes, and the frame portion of viewing area periphery can be reduced and realize the expansion of viewing area and the miniaturization of equipment.

Preferred embodiment be described of the present invention, be illustrated hereinbefore, but foregoing is only exemplary content of the present invention, should be understood to not consider as the content limited.Can carry out without departing from the scope of the invention adding, omit, replace and other change.Therefore, the present invention should not be considered as being limited by above-mentioned explanation, but is defined by the claims.

[description of reference numerals]

1 film applying system (manufacturing installation of optical component fitting body), 23 nip roll (sticking part), 31 first shearing devices, 32 second shearing devices, 41 first pick-up units (pick-up unit), 42 second detection devices (pick-up unit), P liquid crystal panel (optical display components), P4 viewing area, FX optical sheet, FXm sheet shaped piece, F1X optical component, F3a separation layer, PA4 the 4th optical component fitting body (optical component fitting body), SA1 first binding face (binding face), the ora terminalis (outer peripheral edges of binding face) of ED first binding face

Claims (2)

1. a manufacturing installation for optical component fitting body, described optical component fitting body by fitting optical component and being formed on optical display components, and the feature of the manufacturing installation of described optical component fitting body is, comprising:
Trucking department, the optical sheet that its carrying is banded, described optical sheet comprises described optical component, the separation layer be layered in the mode that can be separated on a face of described optical component, and described optical sheet has the width larger than the length of either party in the long limit of the viewing area of described optical display components and minor face;
Separation unit, described optical component is cut into the length larger than the length of any the opposing party in the long limit of described viewing area and minor face by it, the described separation layer carrying next described optical sheet by described trucking department as sheet shaped piece and formation is separated, and isolated described sheet shaped piece is fitted in the bonding position supply of described optical display components to described sheet shaped piece;
Sticking part, the described sheet shaped piece supplied from described separation unit is fitted on described optical display components by it;
Shearing device, the remainder in the outside being configured in the opposed part opposed with described viewing area is separated from the described sheet shaped piece be fitted in described optical display components by cut by it, thus forms the described optical component with the size corresponding with described viewing area.
2. a manufacturing installation for optical component fitting body, described optical component fitting body by fitting optical component and being formed on optical display components, and the feature of the manufacturing installation of described optical component fitting body is, comprising:
Trucking department, the optical sheet that its carrying is banded, described optical sheet comprises described optical component, the separation layer be layered in the mode that can be separated on a face of described optical component, and described optical sheet has the width larger than the length of either party in the long limit of the viewing area of described optical display components and minor face;
Separation unit, described optical component is cut into the length larger than the length of any the opposing party in the long limit of described viewing area and minor face by it, the described separation layer carrying next described optical sheet by described trucking department as sheet shaped piece and formation is separated, and isolated described sheet shaped piece is fitted in the bonding position supply of described optical display components to described sheet shaped piece;
Sticking part, the described sheet shaped piece supplied from described separation unit is fitted on described optical display components by it;
Pick-up unit, it detects the outer peripheral edges of the binding face of the described optical display components and described sheet shaped piece that are fitted with described sheet shaped piece;
Shearing device, the remainder in the outside being configured in the part corresponding with described binding face is separated from the described sheet shaped piece be fitted in described optical display components by cut by it, thus form the described optical component with the size corresponding with described binding face
The outer peripheral edges of the described binding face of the described optical display components that described shearing device detects along described pick-up unit and described sheet shaped piece are cut off described sheet shaped piece.
CN201380045894.XA 2012-09-07 2013-08-27 The manufacture device of optical component fitting body CN104583847B (en)

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