CN104576743B - Power MOS (Metal Oxide Semiconductor) device with groove and its manufacture method - Google Patents

Power MOS (Metal Oxide Semiconductor) device with groove and its manufacture method Download PDF

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CN104576743B
CN104576743B CN201510045005.0A CN201510045005A CN104576743B CN 104576743 B CN104576743 B CN 104576743B CN 201510045005 A CN201510045005 A CN 201510045005A CN 104576743 B CN104576743 B CN 104576743B
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layer
cellular
conduction type
groove
interarea
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CN104576743A (en
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朱袁正
冷德武
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Wuxi NCE Power Co Ltd
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Wuxi NCE Power Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7827Vertical transistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/08Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
    • H01L29/0843Source or drain regions of field-effect devices
    • H01L29/0847Source or drain regions of field-effect devices of field-effect transistors with insulated gate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/66537Unipolar field-effect transistors with an insulated gate, i.e. MISFET using a self aligned punch through stopper or threshold implant under the gate region
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/66666Vertical transistors

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Electrodes Of Semiconductors (AREA)
  • Insulated Gate Type Field-Effect Transistor (AREA)

Abstract

The present invention relates to a kind of deep-groove power MOS component with superelevation cellular density and its manufacture method, cellular in its cellular region uses groove structure, on the section of power MOS (Metal Oxide Semiconductor) device, the inwall and bottom grown of cellular groove, which have in gate oxide, cellular groove, is deposited with conductive polycrystalline silicon;Thermal oxide layer is set in the notch of cellular groove, deposition has an insulating medium layer on thermal oxide layer, the insulating medium layer and thermal oxide layer only and are distributed in the notch of cellular groove;On the section of the power MOS (Metal Oxide Semiconductor) device, source contact openings are extended down into the second conduction type well layer from the first conduction type source area, source metal, source metal and the first conduction type source area, the second equal Ohmic contact of conduction type well layer are filled with source contact openings.Compact conformation of the present invention, can be greatly lowered MOS device channel resistance, so as to reduce the specific on-resistance of whole device.

Description

Power MOS (Metal Oxide Semiconductor) device with groove and its manufacture method
Technical field
The present invention relates to a kind of power MOS (Metal Oxide Semiconductor) device and its manufacture method, especially a kind of power MOS (Metal Oxide Semiconductor) device with groove and its system Method is made, belongs to the technical field of power semiconductor.
Background technology
Power MOS (Metal Oxide Semiconductor) device with groove has the characteristics of integrated level is high, conducting resistance is low, switching speed is fast, switching loss is small, extensively It is general to be applied to all kinds of power managements and switch conversion.With industrial expansion, global warming causes climatic environment more and more severe, Various countries start increasingly to pay attention to carbon reduction and sustainable development, therefore for the power consumption and its conversion efficiency of power MOS (Metal Oxide Semiconductor) device It is required that more and more higher, in the case where applying frequency is not high, power consumption is mainly determined that conduction loss is largely determined by by conduction loss The influence of specific on-resistance size;Wherein, specific on-resistance is smaller, and conduction loss is smaller.
It is that, by improving cellular density, increase unit area is total effectively wide to reduce one of effective ways of specific on-resistance Degree, so as to reach the purpose of reduction specific on-resistance.It is that need to reduce adjacent cellular spacing to improve cellular density(pitch), mesh The minimum pitch of preceding existing domestic and international volume production at 1.0 μm or so, prior art reduce still further below be limited by photolithographic process capability and Litho machine aligning accuracy, photolithographic process capability refers mainly to expose the groove line width and contact hole line width of minimum, aligning accuracy Hole and the aligning accuracy of cellular groove during main finger-hole exposure.Country's batch production technique can expose and can keep pattern after etching at present Good minimum cellular trench line is wide about 0.25 μm, finally etch and make sacrificial oxide layer and insulation gate oxide after, groove About 0.4 μm of line width, domestic volume production can expose and can keep about 0.25 μm good of minimum cellular contact hole line width of pattern after etching, 248nmDUV litho machines aligning accuracy is in 60nm or so, to ensure enough process windows, and cellular contact hole is to finally finishing insulation The spacing of gate oxide cellular groove is at least 0.09 μm, such prior art processes, and the pitch that minimum can reach is about 0.83 μm, it is difficult to further reduction.
Therefore, how to be designed by improving device, overcome technological ability to limit to, to improve cellular density, reduce electric conduction Important research direction of the resistance as those skilled in the art of the present technique.
The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art there is provided a kind of power MOS (Metal Oxide Semiconductor) device with groove and its system Method is made, its compact conformation, cellular density is only limited by the minimum feature and spacing of cellular groove, technique, source contact openings Etching uses self-registered technology, without being bound by the aligning accuracy in contact hole line width and hole to cellular groove, and cellular density can be from normal 0.645G single cell structure/inch2 liftings of technique are advised to 2.133G single cell structure/inch2, MOS devices can be greatly lowered Part channel resistance, so as to reduce the specific on-resistance of whole device.
The technical scheme provided according to the present invention, the power MOS (Metal Oxide Semiconductor) device with groove, in the vertical view of the power MOS (Metal Oxide Semiconductor) device In plane, including cellular region and terminal protection area on semiconductor substrate, the cellular region is located at semiconductor substrate Center, terminal protection area is around the encirclement cellular region;On the section of the power MOS (Metal Oxide Semiconductor) device, semiconductor substrate includes Superposed first conductive type epitaxial layer and the first conductivity type drain area positioned at bottom, first conduction type Drain region is abutted with the first conductive type epitaxial layer;
In cellular region, the top in the first conductive type epitaxial layer is provided with the second conduction type well layer, cellular region Nei Bao Include the cellular in some cellulars being arranged in parallel, cellular region and use groove structure, cellular groove is located at the second conduction type well layer, Depth is stretched into the first conductive type epitaxial layer below the second conduction type well layer, is provided with above the side wall of adjacent cellular groove First conduction type source area, the first conduction type source area is located at the top in the second conduction type well layer and and cellular The side wall of groove is in contact;It is characterized in that:
On the section of the power MOS (Metal Oxide Semiconductor) device, the inwall and bottom grown of cellular groove have gate oxide, described Growth, which has in the cellular groove of gate oxide, is deposited with conductive polycrystalline silicon;In the notch of cellular groove, thermal oxide layer is set, it is described Conductive polycrystalline silicon below the gate oxide and cellular groove notch of thermal oxide layer covering cellular trenched side-wall, in thermal oxide layer Upper deposition has an insulating medium layer, and the insulating medium layer and thermal oxide layer only and are distributed in the notch of cellular groove;
On the section of the power MOS (Metal Oxide Semiconductor) device, source contact openings, the source are provided with above the second conduction type well layer Pole contact hole is extended down into the second conduction type well layer from the first conduction type source area, is filled in source contact openings There are source metal, the source metal and the first conduction type source area, the second equal Ohmic contact of conduction type well layer, and source electrode Metal is mutually dielectrically separated from the conductive polycrystalline silicon in cellular groove by insulating medium layer and thermal oxide layer.
First conductive type epitaxial layer is included outside first the first epitaxial layer of conduction type and the first conduction type second Prolong layer, first the first epitaxial layer of conduction type is located at first the second epitaxial layer of conduction type and the first conductivity type drain is interval, And first the first epitaxial layer adjacent of conduction type the first conductivity type drain area and first the second epitaxial layer of conduction type;Second leads Electric type well layer is located at the top in first the second epitaxial layer of conduction type;The depth of cellular groove stretches into the first conduction type In two epitaxial layers or first the first epitaxial layer of conduction type.
Using the thermal oxide layer and insulating medium layer that are distributed in cellular groove notch as blocking masking layer, using from right Quasi- etching technics, obtains source contact openings.
A kind of manufacture method of power MOS (Metal Oxide Semiconductor) device with groove, the manufacture method of the power MOS (Metal Oxide Semiconductor) device comprises the following steps:
The semiconductor substrate of a, offer with two opposing main faces, described two opposing main faces include the first interarea and second Interarea, includes the first conductive type epitaxial layer and the first conductivity type drain area, first between the first interarea and the second interarea The upper surface of conductive type epitaxial layer forms the first interarea of semiconductor substrate, and the lower surface in the first conductivity type drain area is formed Second interarea of semiconductor substrate;
B, on the first interarea of above-mentioned semiconductor substrate hard mask layer is deposited, optionally shelter and etch hard mask Layer, to form the hard mask window of etching groove above the first interarea of semiconductor substrate;
C, utilize above-mentioned hard mask window, the first interarea of etching semiconductor substrate, to obtain institute in semiconductor substrate The deep trench needed, the deep trench includes cellular groove;
D, grow sacrificial oxide layer on above-mentioned the first interarea for moving substrate to, the sacrificial oxide layer covering is semiconductor-based First interarea of plate, and it is covered in the side wall and bottom wall of cellular groove;
E, by etching the above-mentioned sacrificial oxide layer being covered in the first interarea and cellular groove is removed, and it is sacrificial removing Gate oxide is grown on first interarea of domestic animal oxide layer, the gate oxide covers the first interarea of semiconductor substrate, and covers In the side wall and bottom wall of cellular groove;
F, the deposit Gate Electrode Conductive polysilicon material layer on the first interarea of above-mentioned semiconductor substrate, the Gate Electrode Conductive are more Crystal silicon material layer is filled on the gate oxide in cellular groove and being covered in above the first interarea;
Gate Electrode Conductive polysilicon material layer above g, the above-mentioned interarea of semiconductor substrate first of removal, to obtain being located at cellular Conductive polycrystalline silicon in groove;
H, inject the second conductive type impurity ion on the first interarea of above-mentioned semiconductor substrate, and by push away after trap The second conduction type well layer being located in cellular region is formed in first conductive type epitaxial layer, the bottom land of cellular groove is located at cellular The lower section of second conduction type well layer in area;
I, on the first interarea of above-mentioned semiconductor substrate, carry out source area photoetching, and inject the first conductive type impurity Ion, by forming the first conduction type source area in the second conduction type well layer of cellular region after knot;
J, on the first interarea of above-mentioned semiconductor substrate pass through thermal oxide growth thermal oxide layer;
K, insulating medium layer is deposited on the first interarea of above-mentioned semiconductor substrate, the insulating medium layer is covered in hot oxygen Change on layer;
L, to above-mentioned insulating medium layer carry out contact hole photoetching, with obtain be located at cellular groove on the outside of source contact openings, The source contact openings are extended down into the second conduction type well layer from the first conduction type source area;
M, inject the second conductive type impurity ion on the first interarea of above-mentioned semiconductor substrate and annealed;
In n, the deposited metal above the first interarea of above-mentioned semiconductor substrate, the metal level filling source contact openings And cover on the insulating medium layer above cellular groove notch, to form metal connecting line;The metal connecting line includes source metal, The source metal and the first conduction type source area and the second equal Ohmic contact of conduction type well layer.
The thickness of the thermal oxide layer is the à of 1000 à ~ 5000.
In step l, following steps are specifically included:
L1, the insulating medium layer and thermal oxide layer above the interarea of semiconductor substrate first are performed etching, to remove member Insulating medium layer and thermal oxide layer outside born of the same parents' groove notch;
L2, the insulating medium layer using cellular groove notch and thermal oxide layer carry out Self-aligned etching, to obtain source electrode Contact hole.
The hard mask layer is LPTEOS, thermal oxide silica adds chemical vapor deposition silica or thermal silicon dioxide Plus silicon nitride.
The insulating medium layer is silica glass(USG), boron-phosphorosilicate glass(BPSG)Or phosphorosilicate glass(PSG).
The material of the semiconductor substrate includes silicon, and first conductive type epitaxial layer includes the first conduction type first Epitaxial layer and first the second epitaxial layer of conduction type, first the first epitaxial layer of conduction type are located at first the second extension of conduction type Layer is interval with the first conductivity type drain, and first the first epitaxial layer adjacent of conduction type the first conductivity type drain area and first The epitaxial layer of conduction type second;Second conduction type well layer is located at the top in first the second epitaxial layer of conduction type;Cellular ditch The depth of groove is stretched into first the second epitaxial layer of conduction type or first the first epitaxial layer of conduction type.
It is conductive for N-type metal-oxide-semiconductor field effect transistor, first in both described " first conduction type " and " the second conduction type " Type refers to N-type, and the second conduction type is p-type;For p-type metal-oxide-semiconductor field effect transistor, the first conduction type and the second conduction type are signified Type and N-type metal-oxide-semiconductor field effect transistor contrast.
Advantages of the present invention:The top of conductive polycrystalline silicon and the growth of cellular trench sidewall area have thermal oxide in cellular groove Insulating medium layer is deposited with layer, thermal oxide layer, the thermal oxide layer and insulating medium layer are only covered in the groove of cellular groove Mouthful, can realize the Self-aligned etching of source contact openings using thermal oxide layer and insulating medium layer, i.e., by cellular groove above Thermal oxide layer and insulating medium layer realize that cellular groove lateral wall source contact openings autoregistration is generally carved as screen layer is blocked Erosion.Due to being to use Self-aligned etching technique, therefore the cellular density of cellular region is no longer limited by contact hole line width and contact hole is arrived The aligning accuracy of cellular groove, is only limited by the minimum feature and spacing of cellular groove, can be from 1.0 μm of pitch of common process 2.133G single cell structure of 0.645G single cell structure of cellular density/inch2 liftings to 0.55 μm of pitch cellular density/ Inch2, cellular density improves about 220%, MOS device channel resistance can be greatly lowered, so that the feature for reducing whole device is led Be powered resistance.
Brief description of the drawings
Fig. 1 is structure sectional view of the invention.
Fig. 2 ~ Figure 15 is specific implementation process step sectional view of the invention, wherein
Fig. 2 is the sectional view of semiconductor substrate of the present invention.
Fig. 3 obtains the sectional view of hard mask window for the present invention.
Fig. 4 obtains the sectional view after cellular groove for the present invention.
Fig. 5 obtains the sectional view after sacrificial oxide layer for the present invention.
Fig. 6 obtains the sectional view after gate oxide for the present invention.
Fig. 7 obtains the sectional view after Gate Electrode Conductive polysilicon material layer for the present invention.
Fig. 8 obtains the sectional view after conductive polycrystalline silicon for the present invention.
Fig. 9 is the sectional view after p-type well layer of the present invention.
Figure 10 obtains the sectional view after N-type source region for the present invention.
Figure 11 obtains the sectional view after thermal oxide layer for the present invention.
Figure 12 obtains the sectional view after insulating medium layer for the present invention.
Figure 13 is the sectional view after the present invention is performed etching to insulating medium layer and thermal oxide layer.
Figure 14 obtains the sectional view after source contact openings for the present invention.
Figure 15 obtains the sectional view after source metal for the present invention.
Description of reference numerals:1-N types drain region, the epitaxial layer of 2-N types first, the epitaxial layer of 3-N types second, 4-P types well layer, 5- Source metal, 6- cellulars groove, 7-N types source area, 8- source contact openings, 9- insulating medium layers, 10- thermal oxide layers, 11- grid oxygens Change layer, 12- conductive polycrystalline silicons, the interareas of 13- first, the interareas of 14- second, 15- hard mask layers, the hard mask windows of 16-, 17- to sacrifice Oxide layer and 18- notches.
Embodiment
With reference to specific drawings and examples, the invention will be further described.
As shown in Fig. 1 and Figure 15:In order to which MOS device channel resistance can be greatly lowered, so as to reduce the spy of whole device Conducting resistance is levied, it is of the invention in the top plan view of the power MOS (Metal Oxide Semiconductor) device by taking N-type power MOS (Metal Oxide Semiconductor) device as an example, including positioned at Cellular region and terminal protection area on semiconductor substrate, the cellular region are located at the center of semiconductor substrate, terminal protection Area is around the encirclement cellular region;On the section of the power MOS (Metal Oxide Semiconductor) device, semiconductor substrate is included outside superposed N-type Prolong layer and the N-type drain electrode 1 positioned at bottom, the N-type drain electrode 1 is abutted with N-type epitaxy layer;
In cellular region, the top in N-type epitaxy layer, which is provided with p-type well layer 4, cellular region, includes some members being arranged in parallel Cellular in born of the same parents, cellular region uses groove structure, and cellular groove 6 is located at p-type well layer 4, and depth stretches into the N-type of the lower section of p-type well layer 4 In epitaxial layer, N-type source region 7 is provided with above the side wall of adjacent cellular groove 6, the N-type source region 7 is located in p-type well layer 4 Top and it is in contact with the side wall of cellular groove 6;
On the section of the power MOS (Metal Oxide Semiconductor) device, the inwall and bottom grown of cellular groove 6 have gate oxide 11, The growth, which has, is deposited with conductive polycrystalline silicon 12 in the cellular groove 6 of gate oxide 11;In the notch 18 of cellular groove 6, heat is set Below oxide layer 10, the gate oxide 11 and cellular groove notch 18 of the side wall of the covering cellular of thermal oxide layer 10 groove 6 Conductive polycrystalline silicon 12, deposition has insulating medium layer 9 on thermal oxide layer 10, and the insulating medium layer 9 and thermal oxide layer 10 are only And it is distributed in the notch 18 of cellular groove 6;
On the section of the power MOS (Metal Oxide Semiconductor) device, source contact openings 8, the source contact are provided with the top of p-type well layer 4 Hole 8 is extended down into p-type well layer 4 from N-type source region 7, and source metal 5, the source electrode are filled with source contact openings 8 Conductive polycrystalline silicon 12 in metal 5 and N-type source region 7, the equal Ohmic contact of p-type well layer 4, and source metal 5 and cellular groove 6 leads to Cross insulating medium layer 9 and thermal oxide layer 10 is mutually dielectrically separated from.
Specifically, the terminal protection area of correspondence power MOS (Metal Oxide Semiconductor) device can be not limited to any form, the shape in N-type epitaxy layer Into after p-type well layer 4, on the section of cellular region, p-well layer 4 is located at the top of N-type epitaxy layer, and the bottom land of cellular groove 6 is located at P The lower section of well layer 4, N-type source region 7 is located in the top of the adjacent side wall of cellular groove 6, and N-type source region 7 and cellular groove 6 Conductive polycrystalline silicon 12 overlaps mutually.
In the embodiment of the present invention, thermal oxide layer 10 and insulating medium layer 9 only and are distributed in the notch position of cellular groove 6 Put, the gate oxide 11 corresponding with 6 inner tank mouths of cellular groove, 18 positions of thermal oxide layer 10 and leading positioned at the position of notch 18 Electric polysilicon 12 is in contact, and insulating medium layer 9 is covered on thermal oxide layer 10, passes through insulating medium layer 9 and thermal oxide layer 10 It as screen layer is blocked, can realize that the autoregistration of the lateral wall source contact openings 8 of cellular groove 6 is generally etched, to cause cellular The cellular density in area is no longer limited by contact hole line width and source contact openings to the aligning accuracy of cellular groove 6, i.e., with distribution In the thermal oxide layer 10 in cellular groove notch 18 and insulating medium layer 9 as masking layer is blocked, using Self-aligned etching work Skill, obtains source contact openings 8, so as to which MOS device channel resistance is greatly reduced, and reduces the feature conducting of whole MOS device Resistance.
Source contact openings 8 are through N-type source region 7 and enter in p-type well layer 4, and source contact openings 8 are in p-type well layer 4 Depth is not more than the depth of p-type well layer 4, after source contact openings 8 run through N-type source region 7, obtains on the lateral wall of cellular groove 6 N-type source region 7, source metal 5 contacts with N-type source region 7 and p-type well layer 4, and source metal 5 and N-type source region 7 With the equal Ohmic contact of p-type well layer 4, the source electrode of power MOS (Metal Oxide Semiconductor) device can be obtained by source metal 5, due to insulating medium layer 9 with And thermal oxide layer 10 is distributed in the notch 18 of cellular groove 6, therefore, the conductive polycrystalline silicon 12 in cellular groove 6 is by exhausted Edge dielectric layer 9 and thermal oxide layer 10 are isolated with the mutually insulated of source metal 5, and the gate electrode for not interfering with whole MOS device draws Go out.
Further, the N-type epitaxy layer includes the first epitaxial layer of N-type 2 and the second epitaxial layer of N-type 3, the extension of N-type first Layer 2 is located between the second epitaxial layer of N-type 3 and N-type drain electrode 1, and outside the adjoining N-type drain electrode 1 of the first epitaxial layer of N-type 2 and N-type second Prolong layer 3;P-type well layer 4 is located at the top in the second epitaxial layer of N-type 3;The depth of cellular groove 6 stretches into the second epitaxial layer of N-type 3 or N In the first epitaxial layer of type 2.The depth of cellular groove 6 is not more than the thickness of N-type epitaxy layer, the i.e. bottom land of cellular groove 6 positioned at N The top of type drain region 1.
It is above-mentioned that there is superelevation cellular density deep-groove power MOS component as shown in Fig. 2 ~ Figure 15, following techniques can be passed through Step is prepared, and specific steps include:
A, provide the semiconductor substrate with two opposing main faces, described two opposing main faces include the first interarea 13 and the Two interareas 14, between the first interarea and 13 second interareas 14 include N-type epitaxy layer and N-type drain electrode 1, N-type epitaxy layer it is upper Surface forms the first interarea 13 of semiconductor substrate, the second interarea 14 of the lower surface formation semiconductor substrate of N-type drain electrode 1;
As shown in Fig. 2 the material of semiconductor substrate includes silicon, N-type epitaxy layer includes the first epitaxial layer of N-type 2 and N-type the Two epitaxial layers 3, the doping concentration of N-type drain electrode 1 is more than the doping concentration of the first epitaxial layer of N-type 2, and the first epitaxial layer of N-type 2 is mixed Miscellaneous concentration is more than the doping concentration of the second epitaxial layer of N-type 3, and in the specific implementation, N-type epitaxy layer can also only include N-type first Epitaxial layer 2 or the second epitaxial layer of N-type 3, can specifically be selected, here is omitted as needed.
B, the deposit hard mask layer 15 on the first interarea 13 of above-mentioned semiconductor substrate, optionally shelter and etch and cover firmly Film layer 15, forms the hard mask window 16 of etching groove with the top of the first interarea 13 in semiconductor substrate;
As shown in figure 3, the hard mask layer 15 is LPTEOS, thermal oxide silica adds chemical vapor deposition silica Or thermal silicon dioxide adds silicon nitride.The hard insertion hard mask layer 15 of mask window 16, sets on the first interarea 13 of semiconductor substrate It is no longer to go to live in the household of one's in-laws on getting married herein known to those skilled in the art to put hard mask layer 15 and obtain the technical process of hard mask window 16 State.
C, utilize above-mentioned hard mask window 16, the first interarea 13 of etching semiconductor substrate, with semiconductor substrate To required deep trench, the deep trench includes cellular groove 6;
As shown in figure 4, because the position of hard mask window 16 can carry out selection setting as needed, then have hard mask windows The position of mouth 16 is exposed by semiconductor substrate the first interarea 13 of bottom, by dry etching semiconductor substrate, so that hard having The position of mask window 16 obtains deep trench, because cellular region uses groove structure in the present invention, therefore, and deep trench includes cellular Groove 6, cellular groove 6 is extended downwardly from the first interarea 13, and the depth of cellular groove 6 is not more than the thickness of N-type epitaxy layer.
D, the growth sacrificial oxide layer 17 on above-mentioned the first interarea 14 for moving substrate to, the covering of sacrificial oxide layer 17 half First interarea 13 of conductor substrate, and it is covered in the side wall and bottom wall of cellular groove 6;
As shown in figure 5, the carbon dioxide layer of sacrificial oxide layer 17, sacrificial oxide layer 17 can be obtained by thermal oxide growth.
E, by etching the above-mentioned sacrificial oxide layer 17 being covered in the first interarea 13 and cellular groove 6 is removed, and Remove and gate oxide 11 is grown on the first interarea 13 of sacrificial oxide layer 17, the of the gate oxide 11 covering semiconductor substrate One interarea 13, and it is covered in the side wall and bottom wall of cellular groove 6;
As shown in fig. 6, can be removed in the first interarea of semiconductor substrate 13 and cellular groove 6 by sacrificial oxide layer 17 Impurity, improve the cleannes in semiconductor substrate the first interarea 13 and cellular groove 6, removing sacrificial oxide layer 17 can adopt With existing conventional etching technics, specifically repeat no more.After sacrificial oxide layer 17 is removed, thermal oxide growth obtains grid oxygen again Change layer 11.
F, deposit Gate Electrode Conductive polysilicon material layer, the Gate Electrode Conductive on the first interarea 13 of above-mentioned semiconductor substrate Polysilicon material layer is filled in cellular groove 6 and is covered on the gate oxide 11 of the top of the first interarea 13;
As shown in fig. 7, being used to form conductive polycrystalline silicon by Gate Electrode Conductive polysilicon material layer.
G, the Gate Electrode Conductive polysilicon material layer for removing the above-mentioned top of the first interarea of semiconductor substrate 13, to obtain being located at member Conductive polycrystalline silicon 12 in born of the same parents' groove 6;
As shown in figure 8, removing the Gate Electrode Conductive polysilicon material layer of the top of the first interarea of semiconductor substrate 13, it is located at Conductive polycrystalline silicon 12 in conductive polycrystalline silicon 12 in cellular groove 6, cellular groove 6 is less than the height of cellular groove 6, with member The notch of born of the same parents' groove 6 has one section of vacant height.Remove the specific work of Gate Electrode Conductive polysilicon material layer on the first interarea 13 Skill is that here is omitted known to those skilled in the art.
H, the implanting p-type foreign ion on the first interarea 13 of above-mentioned semiconductor substrate, and by pushing away after trap in N-type extension The p-type well layer 4 being located in cellular region is formed in layer, the bottom land of cellular groove 6 is located at the lower section of p-type well layer 4 in cellular region;
As shown in figure 9, in the top implanting p-type foreign ion of the first interarea 13 of semiconductor substrate, so that the shape after trap is pushed away Into p-type well layer 4, implanting p-type concentration impurity ion and the process for pushing away trap are known to those skilled in the art, no longer to go to live in the household of one's in-laws on getting married herein State, depth of the p-type well layer 4 in N-type epitaxy layer is less than the depth of cellular groove 6, the i.e. bottom land of cellular groove 6 and is located at p-type trap The lower section of layer 4.
I, on the first interarea 13 of above-mentioned semiconductor substrate, carry out source area photoetching, and inject N-type impurity ion, lead to Cross and form N-type source region 7 after knot in the p-type well layer 4 of cellular region;
As shown in Figure 10, after p-well layer 4 is formed, by injecting N-type impurity ion and source area photoetching, so that in p-type N-type source region 7 is formed in well layer 4, the mistake of source area photoetching and injection N-type impurity ion knot formation N-type source region 7 is carried out Journey is the technological means that the art is commonly used, and is that known to those skilled in the art, here is omitted.
J, on the first interarea 13 of above-mentioned semiconductor substrate pass through thermal oxide growth thermal oxide layer 10;
As shown in figure 11, thermal oxide layer 10 is silicon dioxide layer, and the thickness of the thermal oxide layer 10 is the à of 1000 à ~ 5000. Because gate oxide 11 and thermal oxide layer 10 are silicon dioxide layer, therefore, the silicon dioxide layer on the first interarea 13, equal shape Into the thermal oxide layer 10 of silicon dioxide layer.
K, the deposition insulating medium layer 9 on the first interarea 13 of above-mentioned semiconductor substrate, the insulating medium layer 9 are covered in On thermal oxide layer 10;
As shown in figure 12, the insulating medium layer 9 is silica glass(USG), boron-phosphorosilicate glass(BPSG)Or phosphorosilicate glass (PSG).
L, contact hole photoetching is carried out to above-mentioned insulating medium layer 9, to obtain the source contact openings for being located at the outside of cellular groove 6 8, the source contact openings 8 are extended down into p-type well layer 4 from N-type source region 7;
As shown in Figure 13 and Figure 14, in step l, following steps are specifically included:
L1, insulating medium layer 9 and thermal oxide layer 10 to the top of the first interarea of semiconductor substrate 13 are performed etching, to go Insulating medium layer 9 and thermal oxide layer 10 in addition to cellular groove notch 18;
In the embodiment of the present invention, insulating medium layer 9 and thermal oxide layer 10 are performed etching, until by the first interarea 13 Insulating medium layer 9 and thermal oxide layer 10 etch totally, that is, retain insulating medium layer 9 and thermal oxide layer in notch 18 10, the technique performed etching to insulating medium layer 9 and thermal oxide layer 10 is known to those skilled in the art, no longer to go to live in the household of one's in-laws on getting married herein State, the result after etching is as shown in figure 13.
L2, the insulating medium layer 9 using cellular groove notch and thermal oxide layer 10 carry out Self-aligned etching, to obtain source Pole contact hole 8.
By the use of insulating medium layer 9 and thermal oxide layer 10 as screen layer is blocked, silicon etching is carried out to semiconductor substrate, After generally being etched using the autoregistration of contact hole, source contact openings 8 can be obtained, source contact openings 8 run through N-type source region 7, so that Also the N-type source region 7 being in contact above the side wall of cellular groove 6 and with the lateral wall of cellular groove 6 can be obtained, as shown in figure 14.
M, implanting p-type foreign ion and annealed on the first interarea 13 of above-mentioned semiconductor substrate;
In the embodiment of the present invention, the concentration of implanting p-type foreign ion does not interfere with N-type source region 7, implanting p-type impurity from Son and the processing step annealed, can improve the reliable of source metal 5 and N-type source region 7 and the Ohmic contact of p-type well layer 4 Property.The p type impurity ion is usually BF2(Boron difluoride)Or B(Boron), Implantation Energy is generally in 20kev ~ 80kev, injection Dosage is generally between 1e13 ~ 1e15, and annealing temperature is generally at 700 DEG C ~ 900 DEG C or so.
N, the top deposited metal of the first interarea 13 in above-mentioned semiconductor substrate, the metal level fill source contact openings On 8 insulating medium layers 9 that are interior and covering the top of cellular groove notch 18, to form metal connecting line;The metal connecting line includes source Pole metal 5, the source metal 5 and N-type source region 7 and the equal Ohmic contact of p-type well layer 4.
As shown in figure 15, the metal level of deposit can be commonly used using the art material and technique, in the gold of formation Category line can form the electrode of power MOS (Metal Oxide Semiconductor) device, that is, include the source metal 5 of the present invention, source can be formed by source metal 5 Electrode.
The top of conductive polycrystalline silicon 12 and the growth of the sidewall areas of cellular groove 6 have thermal oxide layer in cellular groove 6 of the present invention 10, insulating medium layer 9 is deposited with thermal oxide layer 10, and the thermal oxide layer 10 and insulating medium layer 9 are only covered in cellular ditch The notch 18 of groove 6, can realize the Self-aligned etching of source contact openings 8, i.e., by member using thermal oxide layer 10 and insulating medium layer 9 The thermal oxide layer 10 and insulating medium layer 9 of the top of born of the same parents' groove 6 realize that the lateral wall source electrode of cellular groove 6 connects as screen layer is blocked Contact hole autoregistration is generally etched.Due to being to use Self-aligned etching technique, therefore the cellular density of cellular region is no longer limited by contact Hole line width and contact hole are only limited by the minimum feature and spacing of cellular groove 6 to the aligning accuracy of cellular groove 6, can be from normal Advise the 0.645G single cell structure/inch2 liftings to 0.55 μm of pitch cellular density of 1.0 μm of pitch cellular density of technique 2.133G single cell structure/inch2, cellular density improve about 220%, MOS device channel resistance can be greatly lowered so that Reduce the specific on-resistance of whole device.

Claims (6)

1. a kind of power MOS (Metal Oxide Semiconductor) device with groove, in the top plan view of the power MOS (Metal Oxide Semiconductor) device, including on semiconductor substrate Cellular region and terminal protection area, the cellular region be located at semiconductor substrate center, terminal protection area around surround institute State cellular region;On the section of the power MOS (Metal Oxide Semiconductor) device, semiconductor substrate includes superposed first conductive type epitaxial layer And the first conductivity type drain area positioned at bottom, the first conductivity type drain area and the first conductive type epitaxial layer neighbour Connect;
In cellular region, the top in the first conductive type epitaxial layer is provided with the second conduction type well layer, if including in cellular region Cellular in the dry cellular being arranged in parallel, cellular region uses groove structure, and cellular groove is located at the second conduction type well layer, depth Stretch into the first conductive type epitaxial layer below the second conduction type well layer, first is provided with above the side wall of adjacent cellular groove Conduction type source area, the first conduction type source area be located at the second conduction type well layer in top and with cellular groove Side wall be in contact;It is characterized in that:
On the section of the power MOS (Metal Oxide Semiconductor) device, the inwall and bottom grown of cellular groove have gate oxide, in the growth Have in the cellular groove of gate oxide and be deposited with conductive polycrystalline silicon;In the notch of cellular groove, thermal oxide layer, the hot oxygen are set Change the conductive polycrystalline silicon below the gate oxide and cellular groove notch of layer covering cellular trenched side-wall, sunk on thermal oxide layer Product has an insulating medium layer, and the insulating medium layer and thermal oxide layer only and are distributed in the notch of cellular groove;
On the section of the power MOS (Metal Oxide Semiconductor) device, source contact openings are provided with above the second conduction type well layer, the source electrode connects Contact hole is extended down into the second conduction type well layer from the first conduction type source area, fills active in source contact openings Pole metal, the source metal and the first conduction type source area, the second equal Ohmic contact of conduction type well layer, and source metal Mutually it is dielectrically separated from by insulating medium layer and thermal oxide layer with the conductive polycrystalline silicon in cellular groove;
First conductive type epitaxial layer includes first the first epitaxial layer of conduction type and first the second epitaxial layer of conduction type, First the first epitaxial layer of conduction type is located at first the second epitaxial layer of conduction type and the first conductivity type drain is interval, and first The first epitaxial layer adjacent of conduction type the first conductivity type drain area and first the second epitaxial layer of conduction type;Second conduction type Well layer is located at the top in first the second epitaxial layer of conduction type;The depth of cellular groove stretches into first the second extension of conduction type In layer or first the first epitaxial layer of conduction type;
Thermal oxide layer and insulating medium layer to be distributed in cellular groove notch are carved as masking layer is blocked using autoregistration Etching technique, obtains source contact openings.
2. a kind of manufacture method of power MOS (Metal Oxide Semiconductor) device with groove, it is characterized in that, the manufacture method of the power MOS (Metal Oxide Semiconductor) device is included such as Lower step:
(a), the semiconductor substrate with two opposing main faces is provided, described two opposing main faces include the first interarea to be led with second Face, includes the first conductive type epitaxial layer and the first conductivity type drain area, first leads between the first interarea and the second interarea The upper surface of electric type epitaxial layer forms the first interarea of semiconductor substrate, the lower surface formation half in the first conductivity type drain area Second interarea of conductor substrate;
(b), on the first interarea of above-mentioned semiconductor substrate deposit hard mask layer, optionally shelter and etch hard mask layer, To form the hard mask window of etching groove above the first interarea of semiconductor substrate;
(c), utilize above-mentioned hard mask window, the first interarea of etching semiconductor substrate, with needed for being obtained in semiconductor substrate Deep trench, the deep trench include cellular groove;
(d), grow sacrificial oxide layer on the first interarea of above-mentioned semiconductor substrate, the sacrificial oxide layer covering is semiconductor-based First interarea of plate, and it is covered in the side wall and bottom wall of cellular groove;
(e), by etching remove the above-mentioned sacrificial oxide layer being covered in the first interarea and cellular groove, and sacrificed removing Gate oxide is grown on first interarea of oxide layer, the gate oxide covers the first interarea of semiconductor substrate, and is covered in The side wall and bottom wall of cellular groove;
(f), on the first interarea of above-mentioned semiconductor substrate deposit Gate Electrode Conductive polysilicon material layer, the Gate Electrode Conductive polycrystalline Silicon material layer is filled on the gate oxide in cellular groove and being covered in above the first interarea;
(g), Gate Electrode Conductive polysilicon material layer above the above-mentioned interarea of semiconductor substrate first is removed, to obtain being located at cellular ditch Conductive polycrystalline silicon in groove;
(h), the second conductive type impurity ion is injected on the first interarea of above-mentioned semiconductor substrate, and by pushing away after trap The second conduction type well layer being located in cellular region is formed in one conductive type epitaxial layer, the bottom land of cellular groove is located at cellular region The lower section of interior second conduction type well layer;
(i), on the first interarea of above-mentioned semiconductor substrate, carry out source area photoetching, and inject the first conductive type impurity from Son, by forming the first conduction type source area in the second conduction type well layer of cellular region after knot;
(j), on the first interarea of above-mentioned semiconductor substrate pass through thermal oxide growth thermal oxide layer;
(k), insulating medium layer is deposited on the first interarea of above-mentioned semiconductor substrate, the insulating medium layer is covered in thermal oxide On layer;
(l), to above-mentioned insulating medium layer carry out contact hole photoetching, with obtain be located at cellular groove on the outside of source contact openings, institute Source contact openings are stated to extend down into the second conduction type well layer from the first conduction type source area;
In step(l)In, specifically include following steps:
(l1), the insulating medium layer and thermal oxide layer above the interarea of semiconductor substrate first are performed etching, to remove cellular Insulating medium layer and thermal oxide layer outside groove notch;
(l2), insulating medium layer using cellular groove notch and thermal oxide layer carry out Self-aligned etching, connect with obtaining source electrode Contact hole;
(m), inject the second conductive type impurity ion on the first interarea of above-mentioned semiconductor substrate and annealed;
(n), above the first interarea of above-mentioned semiconductor substrate in deposited metal, metal level filling source contact openings simultaneously Cover on the insulating medium layer above cellular groove notch, to form metal connecting line;The metal connecting line includes source metal, institute State source metal and the first conduction type source area and the second equal Ohmic contact of conduction type well layer.
3. the manufacture method of power MOS (Metal Oxide Semiconductor) device with groove according to claim 2, it is characterized in that:The thickness of the thermal oxide layer For the à of 1000 à ~ 5000.
4. the manufacture method of power MOS (Metal Oxide Semiconductor) device with groove according to claim 2, it is characterized in that:The hard mask layer is LPTEOS, thermal oxide silica add chemical vapor deposition silica or thermal silicon dioxide plus silicon nitride.
5. the manufacture method of power MOS (Metal Oxide Semiconductor) device with groove according to claim 2, it is characterized in that:The insulating medium layer is silicon Glass(USG), boron-phosphorosilicate glass(BPSG)Or phosphorosilicate glass(PSG).
6. the manufacture method of power MOS (Metal Oxide Semiconductor) device with groove according to claim 2, it is characterized in that:The material of the semiconductor substrate Material includes silicon, and first conductive type epitaxial layer is included outside first the first epitaxial layer of conduction type and the first conduction type second Prolong layer, first the first epitaxial layer of conduction type is located at first the second epitaxial layer of conduction type and the first conductivity type drain is interval, And first the first epitaxial layer adjacent of conduction type the first conductivity type drain area and first the second epitaxial layer of conduction type;Second leads Electric type well layer is located at the top in first the second epitaxial layer of conduction type;The depth of cellular groove stretches into the first conduction type In two epitaxial layers or first the first epitaxial layer of conduction type.
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