CN104568961A - Vertical disc-shaped magnetic shoe detection device - Google Patents
Vertical disc-shaped magnetic shoe detection device Download PDFInfo
- Publication number
- CN104568961A CN104568961A CN201410739186.2A CN201410739186A CN104568961A CN 104568961 A CN104568961 A CN 104568961A CN 201410739186 A CN201410739186 A CN 201410739186A CN 104568961 A CN104568961 A CN 104568961A
- Authority
- CN
- China
- Prior art keywords
- magnetic shoe
- finger
- cylinder
- trough
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 45
- 238000007599 discharging Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000009987 spinning Methods 0.000 claims description 29
- 230000001360 synchronised effect Effects 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000002360 preparation method Methods 0.000 claims description 12
- 230000010349 pulsation Effects 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 19
- 230000008569 process Effects 0.000 abstract description 17
- 238000009659 non-destructive testing Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 2
- 150000002910 rare earth metals Chemical class 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Landscapes
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to a vertical disc-shaped magnetic shoe detection device belonging to the technical field of nondestructive testing of industrial products. The vertical disc-shaped magnetic shoe detection device disclosed by the invention comprises a feeding device, a pulsed rotating and clamping device, a camera shooting device and a discharging device; the vertical disc-shaped magnetic shoe detection device adopts a vertical pulsed rotating magnetic shoe conveying mode; the feeding device comprises a feeding trough, a feeding trough bottom plate, a feeding cylinder and a push rod; the pulsed rotating and clamping device comprises a clamping device, a magnetic shoe rotation device and a magnetic shoe revolution device; the camera shooting device comprises a camera bracket, a light source arranged on the camera bracket, and a camera; and the discharging device comprises a material receiving plate, a conveyor belt device, a cylinder connecting rack and a discharging cylinder. According to the functions of the clamping device and the rotating device, the requirement that the magnetic shoe needs to be clamped and rotated in the magnetic shoe detection process is met, and pulsed continuous rotating detection of the magnetic shoe in the operations of feeding, detecting and discharging sequentially is realized.
Description
Technical field
The present invention relates to a kind of vertical disc type magnetic shoe detection device, belong to industrial products technical field of nondestructive testing.
Background technology
Realizing magnetic shoe clamping upset with shortest route and simple action to detect, is reduce the gordian technique that magnetic shoe detects machine non-cutting time.During to clamp magnetic shoe axial end and radial end face rotation detection magnetic shoe, from clip position to detection position, to the motion path design between unloading position and mode of motion design, the raising of detection efficiency and the minimizing of mechanical hook-up complexity are all had a significant impact again, less degree of freedom can reduce the complexity of pick-up unit, can reduce the synkinesia time with the motion of the shortest path.
The features of shape of ferrite magnetic shoe or rare earth magnetic shoe is profile is arc-shaped, comprise extrados, intrados, large end face, small end face, chamfering etc. outside surface, the color characteristic of ferrite magnetic shoe presents aterrimus or grey black (different process color slightly difference), and the color of rare earth magnetic shoe presents various different bright color and luster.As shown in figure 18, magnetic shoe has multiple surface, wherein the main surface detected is magnetic shoe axial end 72, magnetic shoe radial end face 70, magnetic shoe extrados 71, magnetic shoe intrados 73, according to different manufacturers requirement, the concrete size of magnetic shoe and tolerance different, but shape broadly similar, all has above-mentioned main detection faces.In the detection system, for each magnetic shoe, when adopting the light source of fixed-direction to realize detecting, need to carry out 360 degree of turning operations to magnetic shoe.
In checkout equipment, the position of camera head is very important, and suitable position can be reduced synkinesia and be provided a background that simply interference is few, is convenient to image procossing.
Number of patent application is: the Chinese invention patent of No. 2013105100425 discloses " a kind of magnetic shoe detection device ", this device is in magnetic shoe testing process, carry out rotating around axis and radial direction to magnetic shoe, magnetic shoe needs a servomotor or stepper motor when transporting to each station, magnetic shoe needs servomotor or stepper motor to perform driving when each station detects, thus there are 3 degree of freedom, magnetic shoe is picked up--to be detected and--puts down in this process and needed repeatedly to start--to accelerate--deceleration--stopped process, thus formed longer, have impact on detection efficiency.
Number of patent application is: disclose in the Chinese invention patent of No. 2013105095821 " a kind of magnetic shoe detection clamping device ", this mechanism adopts the mode of two-way clamping, because this device transmission intermediate link is long, resistance is very large, need adjusting cylinders pressure to higher value, thus make in clamping process, to produce larger impulsive force, and then cause in clamping process, producing certain shake, need a period of time to stop shake, thus have certain influence to whole process efficiency.
Number of patent application is: disclose in the Chinese invention patent of No. 2014100305141 " a kind of magnetic shoe online detection instrument based on machine vision ", this equipment is in the process detecting magnetic shoe, the position of camera and light source is regulated for dissimilar magnetic shoe, magnetic shoe occurs once to reverse in testing process, station is detected owing to having at least 10, therefore checkout equipment floor area is large, magnetic shoe is on transport tape in traveling process, because Belt Length is long, therefore sideslip can be sent by belt, the problem such as cause the inaccurate and imaging effect of the image space in magnetic shoe testing process undesirable.
Summary of the invention
The object of the invention is to, for foregoing invention patented claim Problems existing, provide a kind of can with relatively relatively short motion path and the less number of axle (2), magnetic shoe is carried out to the device of feeding, detection and blowing.The number of axle of the present invention can be understood as the mechanism needing to carry out straight line or arc position control, and its propulsion system are generally servomotor, stepper motor, or other has the propulsion system of servocontrol function.
Technical solution of the present invention is: a kind of vertical disc type magnetic shoe detection device, comprises feed arrangement, pulsation rotating and clamping device, camera head, drawing mechanism; Described vertical disc type magnetic shoe detection device adopts vertical pulsation to rotate magnetic shoe mode of movement;
Described feed arrangement comprises trough, trough base plate, pan feeding cylinder, push-off pin; Described trough comprises one section of sloping portion, one section of vertical component and one section of arc transition part, vertical component is connected with trough base plate is vertical, the cylinder body of pan feeding cylinder is arranged on trough base plate, the piston of pan feeding cylinder is connected with push-off pin, through the trough breach bottom trough when described push-off pin stretches out and retracts; The vertical component trough breach top of trough is arc, and the push-off pin upper surface of described push-off pin is arc; The existence of this arc can be avoided interfering with trough breach.In the process releasing magnetic shoe, due to the existence of trough breach, bottom a slice magnetic shoe is only had to be pushed out.
Described pulsation rotating and clamping device comprises clamping device, magnetic shoe rotating device, magnetic shoe revolution device;
Described magnetic shoe revolution device comprises revoluting motor, revoluting motor support, rotary body, shaft coupling, rotary connector, equipment supporter; Described revoluting motor is connected on equipment supporter by revoluting motor support, the output shaft of described revoluting motor is connected by shaft coupling with rotary body, one end of described rotary body and rotary connector links together, the described rotary connector other end and equipment supporter link together, and the air hole of described rotary connector and the air supply pipe of gripper cylinder link together; Prevent air supply pipe to be operationally wound around, the power lead of described spinning motor and signal wire are connected to the electrical terminal of rotary connector, prevent from being operationally wound around.Described rotary connector prevents the air supply pipe of spinning motor and gripper cylinder from the device be wound around occurring when rotated;
Described clamping device comprises dynamic finger, calmly refers to, moves finger hold-down arm, surely refers to hold-down arm, gripper cylinder, connection cover; Described dynamic finger is arranged on dynamic finger hold-down arm and is connected by connection cover with gripper cylinder, with one deck rubber on the dynamic finger clamping end face of described dynamic finger, describedly determine finger and be arranged on and determine on finger hold-down arm, described dynamic finger hold-down arm and describedly surely refer to that hold-down arm is a part for rotary body;
Described magnetic shoe rotating device comprises driven synchronous pulley, Timing Belt, active synchronization belt wheel, spinning motor, spinning motor support; Described driven synchronous pulley is connected with active synchronization belt wheel by Timing Belt, described driven synchronous pulley refers to be connected with dynamic by key, described active synchronization belt wheel is connected with the output shaft of spinning motor, when the output shaft of spinning motor rotates, output shaft drives active synchronization belt wheel to rotate, active synchronization belt wheel drives driven synchronous pulley to rotate, and driven synchronous pulley drives dynamic finger to rotate by key, and described spinning motor is connected with rotary body by spinning motor support;
Described camera head comprises camera support, be arranged on light source on described camera support and camera; Camera and light source arrangement are directly over detecting position;
Described drawing mechanism comprises splicing plate, conveyer belt device, cylinder link, discharging cylinder; The discharge end of described splicing plate connects with conveyer belt device, and described splicing strip has a splicing plate elongated slot, and magnetic shoe slides along splicing plate elongated slot, avoids it to rotate; The side of described conveyer belt device is provided with cylinder link, and described cylinder link is provided with discharging cylinder; Discharging cylinder is responsible for defect magnetic shoe to release belt.
Described vertical pulsation rotates magnetic shoe mode of movement: after the feeding position of magnetic shoe on feed arrangement is picked up, rotary body rotates, magnetic shoe is along detecting the detecting position of path rotation to camera head, detection is completed at described detecting position, rotary body rotates again, magnetic shoe moves to along discharging path and drawing mechanism goes out material level, clamping device puts down magnetic shoe, rotary body rotates again, rotate to preparing position along preparation path, rotary body, after preparation position waits for that the magnetic shoe detected detects, rotates to feeding position along feeding path, completes a working cycle;
Described camera arrangements is directly over detecting position, and light source arrangement is directly over detecting position.
The front portion of described trough base plate has base plate elongated slot, and the both sides of trough base plate have breach, and trough bottom rear has the cylinder mounting holes of pan feeding cylinder.The effect of breach is the vertical component being convenient to connect trough, magnetic shoe can be made to be released smoothly simultaneously, and the object of described base plate elongated slot is that magnetic shoe does not rotate when releasing and rocks, convenient clamping.
The described finger large end face surface of determining calmly referred to has one deck rubber, and object prevents magnetic shoe in clamping process, slides, and can reduce the installation accuracy requirement determining finger and dynamic finger.The described afterbody calmly referred to has determines finger threaded hole, described finger is calmly with shoulder, described shoulder leans against on inner ring one side end face of rolling bearing, the inner ring of described rolling bearing coordinates with the finger installed surface of determining calmly referred to, the inner ring opposite side end face of described rolling bearing with surely refer to that the end face of bolt is close together, what the described threaded portion surely referring to bolt screwed in finger calmly determines in finger threaded hole, described rolling bearing is arranged in the bearing groove determining finger hold-down arm, be embedded into simultaneously and determine in the bearing cap groove of finger bearing cap, describedly determine spindle and hold cover strip and have bearing cap mounting hole, be fastened on bolt of bearing cap determine on the clamping limb threaded hole of finger hold-down arm through bearing cap mounting hole again.
The dynamic finger glissile segment of described dynamic finger passes sliding bearing, and described sliding bearing is arranged in the hole moved and refer to bearing cap and the formation of dynamic finger hold-down arm, with dynamic, described dynamic finger bearing cap refers to that hold-down arm is bolted; The dynamic finger round nose of described dynamic finger is connected by two connection covers with the piston of gripper cylinder, and two connection covers are connected by connection cover bolt.
Described splicing strip has a splicing plate elongated slot.
Described feeding position, detecting position, go out material level, prepare position in a perpendicular, with the rotary middle spindle of rotary body and described feeding position, detecting position, the perpendicular intersection point that goes out material level, prepare position, as true origin, build a rectangular coordinate system, vertical direction is Z axis, horizontal direction is X-axis, and feeding position is positioned in X-axis negative direction, and detecting position is positioned in Z axis positive dirction, go out material level is positioned in X-axis positive dirction, prepares position and be positioned in Z axis negative direction; Described rotary body comprises four clamping devices, and each clamping device includes clamping device, magnetic shoe rotating device, and described clamping device independently carries out on holding action, at synchronization, clamping device in feeding position feeding, detects at detecting position respectively, going out material level discharging, waiting in preparation position.
Described connection cover is with connection cover threaded hole, connection cover groove, and the dynamic finger round nose of dynamic finger and the piston of gripper cylinder are buckled together by connection cover groove by two connection covers, when gripper cylinder piston stretches out and retracts, drives dynamic finger stretch out and retract.
The course of work of the present invention is:
Magnetic shoe is put in trough in groups by artificial or miscellaneous equipment, and the piston through pan feeding cylinder promotes, and lowermost magnetic shoe is released feed points, and other magnetic shoe falls successively.Rotary body is provided with the finger hold-down arm of determining determining finger and dynamic finger for a pair and refers to hold-down arm with dynamic, wait for that in feeding position magnetic shoe is pushed into feeding position, after magnetic shoe arrives feeding position, the piston of gripper cylinder stretches out, and drives dynamic finger to stretch out, being pushed against by magnetic shoe determines on finger, clamping magnetic shoe radial end face or magnetic shoe axial end, rotary body rotates 90 degree to detecting position, and magnetic shoe arrives detecting position, on rotary body, another determines finger and the dynamic clamping limb referred to being provided with simultaneously, rotates and waits for that magnetic shoe arrives feeding position to feeding position.
After magnetic shoe arrives detecting position, spinning motor output shaft drives active synchronization belt wheel, pass through Timing Belt, driven synchronous pulley is driven to rotate, driven synchronous pulley drives dynamic finger to rotate by key, because magnetic shoe is now clamped in dynamic to refer to and calmly between finger, and determine finger and be arranged on bearing groove, in the rolling bearing inner ring of rolling bearing, spin friction resistance is very little, therefore when dynamic finger rotates, magnetic shoe is followed and is rotated together, rotate simultaneously at magnetic shoe, carry out magnetic shoe defects detection, after magnetic shoe has detected, rotary body is to going out material level swing, arrive out material level, the piston of gripper cylinder is retracted, dynamic finger is driven to retract, splicing plate fallen into by magnetic shoe, slip on transmission conveyer belt device by splicing plate elongated slot, if magnetic shoe is defect magnetic shoe, when magnetic shoe is through discharging cylinder, can be pushed out, if normal magnetic shoe, transport tape by conveyer belt device moves by magnetic shoe backward.
After magnetic shoe is placed on out material level, rotary body continues to preparation position 90-degree rotation, and arrive and prepare position, after detecting position waits for that the magnetic shoe detected completes detection, rotary body continues to going out material level 90-degree rotation, enters feeding position, then starts next circulation.
In above-mentioned cyclic process, on rotary body, with dynamic, all finger hold-down arms of determining determining finger and dynamic finger that is provided with refer to that hold-down arm rotates to a direction with pulsating all the time, and each anglec of rotation is 90 degree.Magnetic shoe is after by gripping, namely rotary body 90-degree rotation enters detecting position, and after magnetic shoe has detected, namely rotary body 90-degree rotation enters out material level, above-mentioned circulation is carried out repeatedly, can complete magnetic shoe continuous detecting, in a working cycle, in feeding position, detecting position, the action that goes out material level carry out simultaneously, that is, while feeding position magnetic shoe is clamped, the magnetic shoe of detecting position detects, and the magnetic shoe going out material level is put down.
Complete whole magnetic shoe to detect, need two vertical disc type magnetic shoe detection device of the present invention, a clamping magnetic shoe radial end face, rotates and detects the surface of magnetic shoe except holding portion, another clamping magnetic shoe axial end, rotates and detects the surface of magnetic shoe except holding portion.
The invention has the beneficial effects as follows: the present invention be realize magnetic shoe respectively axially with radial rotary action, and realize from feeding point to check point again to the circular motion discharging point with a motion controlling the number of axle, rotate with continuous pulsation, complete magnetic shoe from entering to expect detection, from discharging being detected, from discharging to preparation, from the circulation preparing pan feeding, and there is no idle motion.Detection campaign and the carriage movement of magnetic shoe is achieved with simple motion scheme;
The present invention, by the effect of clamping device and whirligig, realizing the requirement needing in magnetic shoe testing process to clamp magnetic shoe and rotate, realizing magnetic shoe from entering to expect that detection detects to the pulsating continuous rotation of discharging again.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic diagram of the present invention;
Fig. 2 is feed arrangement structural representation of the present invention;
Fig. 3 is push-off pin structural representation of the present invention;
Fig. 4 is trough structural representation of the present invention;
Fig. 5 is trough base arrangement schematic diagram of the present invention;
Fig. 6 is that the present invention is pulsed rotating and clamping device structural representation;
Fig. 7 is that the present invention refers to structural representation surely;
Fig. 8 is that the present invention refers to remove the scheme of installation determining finger bearing cap surely;
Fig. 9 is the scheme of installation that the present invention refers to surely with determining finger bearing cap;
Figure 10 is the structural representation that the present invention refers to bearing cap surely;
Figure 11 is the scheme of installation that the present invention moves finger;
Figure 12 is the structural representation of connection cover of the present invention;
Figure 13 is the structural representation that the present invention moves finger;
Figure 14 is the assembling schematic diagram of camera head of the present invention;
Figure 15 is the structural representation of drawing mechanism of the present invention;
Figure 16 is the structural representation of reclaiming plate of the present invention;
Figure 17 is the structural representation of magnetic shoe mode of movement of the present invention;
Figure 18 is the structural representation of magnetic shoe.
Each label in Fig. 1-18: 1-feed arrangement, 2-is pulsed rotating and clamping device, 3-camera head, 4-drawing mechanism, 5-trough, 6-magnetic shoe, 7-trough base plate, 8-pan feeding cylinder, 9-push-off pin, 10-push-off pin upper surface, 11-trough breach, 12-base plate elongated slot, 13-breach, 14-cylinder mounting holes, 15-is dynamic to be referred to, 16-refers to surely, 17-is dynamic refers to hold-down arm, 18-refers to hold-down arm surely, 19-rotary body, 20-revoluting motor support, 21-revoluting motor, 22-shaft coupling, 23-spinning motor, 24-spinning motor support, 25-active synchronization belt wheel, 26-Timing Belt, 27-rotary connector, 28-equipment supporter, 29-air supply pipe, 30-gripper cylinder, 31-refers to large end face surely, 32-shoulder, 33-refers to installed surface surely, 34-refers to threaded hole surely, 35-refers to bolt surely, 36-rolling bearing, 37-bearing groove, 38-clamping limb threaded hole, 39-bolt of bearing cap, 40-refers to bearing cap surely, 41-bearing cap groove, 42-bearing cap mounting hole, 43-connection cover bolt, 44-connection cover, the driven synchronous pulley of 45-, 46-is dynamic refers to bearing cap, 47-sliding bearing, 48-connection cover groove, 49-connection cover threaded hole, 50-is dynamic refers to round nose, 51-is dynamic refers to glissile segment, 52-is dynamic refers to clamping end face, 53-camera support, 54-light source, 55-camera, 56-splicing plate, 57-conveyer belt device is put, 58-cylinder link, 59-discharging cylinder, 60-splicing plate elongated slot, 61-feeding position, 62-detects path, 63-detecting position, 64-discharging path, 65-goes out material level, 66-prepares path, 67-prepares position, 68-feeding path, 69-true origin, 70-magnetic shoe radial end face, 71-magnetic shoe extrados, 72-magnetic shoe axial end, 73-magnetic shoe intrados.
Embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Figure 1, a kind of vertical disc type magnetic shoe detection device, comprises feed arrangement 1, pulsation rotating and clamping device 2, camera head 3 and drawing mechanism 4.
As shown in Figure 2, a kind of vertical disc type magnetic shoe detection device, its feed arrangement 1 comprises trough 5, pan feeding cylinder 8, push-off pin 9 and trough base plate 7.
Described feed arrangement 1 is made up of trough 5, pan feeding cylinder 8, trough base plate 7 and push-off pin 9, described trough 5 comprises one section of sloping portion, one section of vertical component and one section of arc transition part, the vertical component of trough 5 and arc transition part are used for placing magnetic shoe in advance, vertical component is connected with trough base plate 7 is vertical, the cylinder body of pan feeding cylinder 8 is arranged on trough base plate 7, the cylinder body of pan feeding cylinder 8 is bolted on trough base plate 7, the piston of pan feeding cylinder 8 is connected with push-off pin 9, through the trough breach 11 bottom trough 5 when described push-off pin 9 stretches out and retracts, vertical component trough breach 11 top of trough 5 is arc, and the push-off pin upper surface 10 of described push-off pin 9 is arc, the existence of this arc can be avoided interfering with trough breach 11, in placement magnetic shoe process, in advance a part of magnetic shoe 6 is placed on arc section and the vertical section of trough 5, when then starting continuous detecting, magnetic shoe 6 is put in trough 5 by artificial or miscellaneous equipment in groups, gravity is relied on to be arranged in the sloping portion of trough 5, arranged together with circular arc transition magnetic shoe 6, all magnetic shoes 6 are when falling to trough base plate 7, be extrados to contact with trough base plate 7, piston through pan feeding cylinder 8 promotes, lowermost for trough 5 magnetic shoe 6 is released assigned address by the push-off pin be connected on pan feeding cylinder 8 piston, be pressed in that block magnetic shoe 6 above the magnetic shoe 6 that is pushed out owing to being blocked by the circular arc portion of trough breach 11, can not follow and be pushed out magnetic shoe and move together, when push-off pin 9 is retracted, it drops on trough base plate 7 downwards, other magnetic shoe 6 falls successively.
As shown in Figure 5, a kind of vertical disc type magnetic shoe detection device, the front portion of the trough base plate 7 of its feed arrangement 1 has base plate elongated slot 12, and the both sides of trough base plate 7 have breach 13, and there is pan feeding cylinder 8 cylinder mounting holes 14 at trough base plate 7 rear portion.The effect of breach 13 is the vertical components being convenient to connect trough 5, magnetic shoe 6 can be made to be released smoothly simultaneously, and the object of described base plate elongated slot 12 is that magnetic shoe 6 does not rotate when releasing and rocks, convenient clamping.
As shown in Fig. 6,7,8,9,10,11,12,13, a kind of vertical disc type magnetic shoe detection device, its rotating and clamping device 2 of pulsing, comprises clamping device, magnetic shoe rotating device, magnetic shoe revolution device;
Described clamping device comprises dynamic finger 15 and surely refers to 16, dynamicly refers to hold-down arm 17, surely refers to hold-down arm 18, gripper cylinder 30, connection cover 44; , dynamic finger 15 is arranged on and dynamicly refers on hold-down arm 17, surely refers to that 16 are arranged on and determine on finger hold-down arm 18, dynamicly refers to hold-down arm 17 and surely refers to that hold-down arm 18 is parts of rotary body 19; Surely refer to that large end face 31 and dynamic finger clamp end face 52 with one deck rubber, increase the friction force of clamping magnetic watt-hour, and reduce the installation accuracy requirement surely referring to 16 and dynamic finger 15.
Surely refer to that the afterbody of 16 has and determine finger threaded hole 34, this refers to threaded hole 34 is equipped with determine finger bolt 35 surely, surely refer to that the end face of bolt 35 near screw thread side is pressed in the inner ring of rolling bearing 36, surely refer to that 16 with shoulder 32, shoulder 32 leans against on inner ring one side end face of rolling bearing 36, the inner ring of described rolling bearing 36 with surely refer to that installed surface 33 coordinates, the outer shroud of rolling bearing 36 is arranged on to be determined in the bearing groove 37 of finger hold-down arm 18, be embedded into simultaneously and determine in the bearing cap groove 41 of finger bearing cap 40, surely refer to that bearing cap 40 is with bearing cap mounting hole 42, bolt of bearing cap 39 is fastened on through bearing cap mounting hole 42 to be determined on finger hold-down arm 18,
Dynamic finger glissile segment 51 passes sliding bearing 47, and sliding bearing 47 is arranged on and moves finger bearing cap 46 and move in the hole of finger hold-down arm 17 end face formation, moves and refers to bearing cap 46 and move refer to that hold-down arm 17 is bolted; Dynamic finger round nose 50 is connected by connection cover 44 with the piston of gripper cylinder 30, and connection cover 44 is with a connection cover groove 48, and connection cover 44 is with connection cover threaded hole 49, and dynamic finger round nose 50 is buckled together with the piston of gripper cylinder 30 by connection cover groove 48; When the piston of gripper cylinder 30 stretches out and retracts, drive dynamic finger 15 stretch out and retract, two connection covers 44 are bolted;
The concrete action of clamp device is that gripper cylinder 30 stretches out, and promotes dynamic finger 15 stretch out by connection cover 44, and dynamic finger 15 moves in sliding bearing 47, dynamicly refers to clamping end face 52 and surely refers to that large end face 31 coordinates and clamped by magnetic shoe 6.
Magnetic shoe rotating device comprises driven synchronous pulley 45, Timing Belt 26, active synchronization belt wheel 25, spinning motor 23, spinning motor support 24; Driven synchronous pulley 45 is connected with active synchronization belt wheel 25 by Timing Belt 26, described driven synchronous pulley 45 is connected with dynamic finger 15 by key, active synchronization belt wheel 25 is connected by key with the output shaft of spinning motor 23, and spinning motor 23 is connected with rotary body 19 by spinning motor support 24; When spinning motor 23 rotates, spinning motor 23 output shaft drives active synchronization belt wheel 25 to rotate, active synchronization belt wheel 25 drives driven synchronous pulley 45 to rotate, driven synchronous pulley 45 drives dynamic finger 15 to rotate by key, and then drive dynamic finger 15 and surely refer to that the magnetic shoe 6 of 16 clampings rotates, spinning motor 23 selects stepper motor; Described spinning motor 23 is connected with rotary body 19 by spinning motor support 24;
Magnetic shoe revolution device comprises revoluting motor 21, revoluting motor support 20, rotary body 19, shaft coupling 22, rotary connector 27, equipment supporter 28; Revoluting motor 21 is connected on equipment supporter 28 by revoluting motor support 20, the output shaft of revoluting motor 21 is connected by shaft coupling 22 with rotary body 19, rotary body 19 links together with one end of rotary connector 27, rotary connector 27 other end and equipment supporter 28 link together, and the air hole of rotary connector 27 and the air supply pipe 29 of gripper cylinder 30 link together; Rotary connector 27 is wound around when being and preventing the power lead of spinning motor 23 and signal wire work, and preventing the air supply pipe 29 of gripper cylinder 30 from the device be wound around occurring when rotated, rotary connector 27 provides the connection terminal of spinning motor 23 and the source of the gas of gripper cylinder 30; Revoluting motor 21 rotates, driven rotary body 19 rotates together, and drive the magnetic shoe 6 of all devices of being arranged on rotary body 19 and clamping to rotate, realize in feeding position 61, detecting position 63, the rotation that goes out material level 65, prepare between position 67, revoluting motor 21 selects servomotor; Described rotary connector 27 prevents the air supply pipe 29 of spinning motor 23 and gripper cylinder 30 from the device be wound around occurring when rotated;
As shown in figs. 1 and 14, a kind of vertical disc type magnetic shoe detection device, its camera head 3 comprises camera support 53, be arranged on light source 54 on described camera support 53 and camera 55; Camera 55 and light source 54 are arranged in directly over detecting position 63;
As shown in figs, a kind of vertical disc type magnetic shoe detection device, its drawing mechanism 4 comprises splicing plate 56, conveyer belt device 57, discharging cylinder 59, cylinder link 58; The discharge end of splicing plate 56 connects with conveyer belt device 57, and the side of conveyer belt device 57 is provided with cylinder link 58, cylinder link 58 is provided with discharging cylinder 59; Splicing plate 56 is with a splicing plate elongated slot 60, and magnetic shoe slides along splicing plate elongated slot 60, and it can be avoided to rotate; Discharging cylinder 59 is responsible for defect magnetic shoe to release.
As shown in figure 17, a kind of vertical disc type magnetic shoe detection device, it is pulsation rotation magnetic shoe mode of movement vertically, comprise four working positions, feeding position 61 respectively, detecting position 63, go out material level 65, prepare position 67, comprising four paths, is detect path 62, discharging path 64, preparation path 66, feeding path 68 respectively;
Its working method is: magnetic shoe 6 is after feeding position 61 is picked up, rotary body 19 rotates, magnetic shoe 6 rotates the detecting position 63 to camera head 3 along detection path 62, detection is completed at described detecting position 63, rotary body 19 rotates, magnetic shoe rotates along discharging path 64 to going out material level 65, magnetic shoe 6 enters drawing mechanism 4, rotary body 19 rotates to preparing position 67 along preparation path 66, rotary body 19 is after preparation position 67 waits for that the magnetic shoe 6 detected detects, rotate to feeding position 61 along feeding path 68, complete a working cycle;
Feeding position 61, detecting position 63, go out material level 65, prepare position 67 in a perpendicular, with the rotary middle spindle of rotary body 19 and described perpendicular intersection point, as true origin 69, build a rectangular coordinate system, vertical direction is Z axis, horizontal direction is X-axis, and feeding position 61 is positioned in X-axis negative direction, and detecting position 63 is positioned in Z axis positive dirction, go out material level 65 is positioned in X-axis positive dirction, prepares position 67 and be positioned in Z axis negative direction; Described rotary body 19 comprises four groups of clamping devices, each clamping device includes clamping device, magnetic shoe rotating device, described clamping device independently carries out on holding action, at synchronization, clamping device is respectively in feeding position 61 feeding, detect at detecting position 63, going out material level 65 discharging, wait in preparation position 67;
The above embodiment is only preferred embodiment of the present invention, and not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. a vertical disc type magnetic shoe detection device, is characterized in that: comprise feed arrangement (1), pulsation rotating and clamping device (2), camera head (3), drawing mechanism (4); Described vertical disc type magnetic shoe detection device adopts vertical pulsation to rotate magnetic shoe mode of movement;
Described feed arrangement (1) comprises trough (5), trough base plate (7), pan feeding cylinder (8), push-off pin (9); Described trough (5) comprises one section of sloping portion, one section of vertical component and one section of arc transition part, vertical component is connected with trough base plate (7) is vertical, the cylinder body of pan feeding cylinder (8) is arranged on trough base plate (7), the piston of pan feeding cylinder (8) is connected with push-off pin (9), through the trough breach (11) of trough (5) bottom when described push-off pin (9) stretches out and retracts; Vertical component trough breach (11) top of trough (5) is arc, and the push-off pin upper surface (10) of described push-off pin (9) is arc;
Described pulsation rotating and clamping device (2) comprises clamping device, magnetic shoe rotating device, magnetic shoe revolution device;
Described magnetic shoe revolution device comprises revoluting motor (21), revoluting motor support (20), rotary body (19), shaft coupling (22), rotary connector (27), equipment supporter (28); Described revoluting motor (21) is connected on equipment supporter (28) by revoluting motor support (20), the output shaft of described revoluting motor (21) is connected by shaft coupling (22) with rotary body (19), described rotary body (19) links together with one end of rotary connector (27), described rotary connector (27) other end and equipment supporter (28) link together, and the air hole of described rotary connector (27) and the air supply pipe (29) of gripper cylinder (30) link together;
Described clamping device comprises dynamic finger (15), calmly refers to (16), dynamic finger hold-down arm (17), surely refers to hold-down arm (18), gripper cylinder (30), connection cover (44); Described dynamic finger (15) is arranged on dynamic finger hold-down arm (17) and is above connected by connection cover (44) with gripper cylinder (30), dynamic finger clamping end face (52) of described dynamic finger (15) is upper with one deck rubber, describedly calmly refer to that (16) are arranged on and determine on finger hold-down arm (18), described dynamic finger hold-down arm (17) and describedly surely refer to that hold-down arm (18) is a part for rotary body (19);
Described magnetic shoe rotating device comprises driven synchronous pulley (45), Timing Belt (26), active synchronization belt wheel (25), spinning motor (23), spinning motor support (24); Described driven synchronous pulley (45) is connected with active synchronization belt wheel (25) by Timing Belt (26), with dynamic, described driven synchronous pulley (45) refers to that (15) are connected by key, described active synchronization belt wheel (25) is connected with the output shaft of spinning motor (23), and described spinning motor (23) is connected with rotary body (19) by spinning motor support (24);
Described camera head (3) comprises camera support (53), be arranged on light source (54) on described camera support (53) and camera (55);
Described drawing mechanism (4) comprises splicing plate (56), conveyer belt device (57), cylinder link (58), discharging cylinder (59); The discharge end of described splicing plate (56) connects with conveyer belt device (57), and the side of described conveyer belt device (57) is provided with cylinder link (58), and described cylinder link (58) is provided with discharging cylinder (59);
Described vertical pulsation rotates magnetic shoe mode of movement: after the feeding position (61) of magnetic shoe (6) on feed arrangement (1) is picked up, rotary body (19) rotates, magnetic shoe (6) is along detecting the detecting position (63) of path (62) rotation to camera head (3) below, detection is completed at described detecting position (63), rotary body (19) rotates again, magnetic shoe (6) moves to along discharging path (64) and drawing mechanism (4) goes out material level (65), clamping device puts down magnetic shoe (6), rotary body (19) rotates again, rotate to preparing position (67) along preparation path (66), rotary body (19) is after preparation position (67) waits for that the magnetic shoe detected detects, rotate to feeding position (61) along feeding path (68), complete a working cycle,
Described camera (55) is arranged in directly over detecting position (63), and light source (54) is arranged in directly over detecting position (63).
2. vertical disc type magnetic shoe detection device according to claim 1, it is characterized in that: the front portion of described trough base plate (7) has base plate elongated slot (12), the both sides of trough base plate (7) have breach (13), and there is the cylinder mounting holes (14) of pan feeding cylinder (8) at trough base plate (7) rear portion.
3. vertical disc type magnetic shoe detection device according to claim 1, it is characterized in that: finger large end face (31) surface of determining of described finger (16) calmly has one deck rubber, the described afterbody of finger (16) calmly has determines finger threaded hole (34), described finger (16) is calmly with shoulder (32), described shoulder (32) leans against on the inner ring end face of rolling bearing (36), the inner ring of described rolling bearing (36) coordinates with the finger installed surface (33) of determining determining finger (16), the inner ring end face of described rolling bearing (36) with surely refer to that the end face of bolt (35) is close together, what the described threaded portion surely referring to bolt (35) screwed in finger (16) calmly determines in finger threaded hole (34), described rolling bearing (36) is arranged in the bearing groove (37) determining finger hold-down arm (18), be embedded into simultaneously and determine in the bearing cap groove (41) of finger bearing cap (40), describedly surely refer to that bearing cap (40) is with bearing cap mounting hole (42), use bolt of bearing cap (39) to be fastened on through bearing cap mounting hole (42) again to determine on the clamping limb threaded hole (38) of finger hold-down arm (18).
4. vertical disc type magnetic shoe detection device according to claim 1, it is characterized in that: the dynamic finger glissile segment (51) of described dynamic finger (15) is through sliding bearing (47), described sliding bearing (47) is arranged on and dynamic refer to bearing cap (46) and dynamicly refer in the hole that hold-down arm (17) is formed, and described dynamic finger bearing cap (46) refers to that hold-down arm (17) is bolted with moving; The dynamic finger round nose (50) of described dynamic finger (15) is connected by two connection covers (44) with the piston of gripper cylinder (30), and two connection covers (44) are connected by connection cover bolt (43).
5. vertical disc type magnetic shoe detection device according to claim 1, is characterized in that: described splicing plate (56) is with a splicing plate elongated slot (60).
6. vertical disc type magnetic shoe detection device according to claim 1, it is characterized in that: described feeding position (61), detecting position (63), go out material level (65), prepare position (67) in a perpendicular, with the rotary middle spindle of rotary body (19) and described feeding position (61), detecting position (63), go out material level (65), prepare the perpendicular intersection point of position (67), as true origin (69), build a rectangular coordinate system, vertical direction is Z axis, horizontal direction is X-axis, feeding position (61) is positioned in X-axis negative direction, detecting position (63) is positioned in Z axis positive dirction, going out material level (65) is positioned in X-axis positive dirction, preparing position (67) is positioned in Z axis negative direction, described rotary body (19) comprises four clamping devices, each clamping device includes clamping device, magnetic shoe rotating device, described clamping device independently carries out on holding action, at synchronization, clamping device is respectively in feeding position (61) feeding, detect at detecting position (63), going out material level (65) discharging, wait in preparation position (67).
7. vertical disc type magnetic shoe detection device according to claim 1, it is characterized in that: described connection cover (44) is with connection cover threaded hole (49), connection cover groove (48), and two connection covers (44) are buckled together by the piston of connection cover groove (48) by the dynamic finger round nose (50) Yu gripper cylinder (30) of moving finger (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410739186.2A CN104568961B (en) | 2014-12-08 | 2014-12-08 | Vertical disc-shaped magnetic shoe detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410739186.2A CN104568961B (en) | 2014-12-08 | 2014-12-08 | Vertical disc-shaped magnetic shoe detection device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104568961A true CN104568961A (en) | 2015-04-29 |
| CN104568961B CN104568961B (en) | 2017-01-25 |
Family
ID=53085529
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410739186.2A Expired - Fee Related CN104568961B (en) | 2014-12-08 | 2014-12-08 | Vertical disc-shaped magnetic shoe detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104568961B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104925675A (en) * | 2015-05-07 | 2015-09-23 | 昆明理工大学 | Anti-shake rotating sucker device |
| CN105547186A (en) * | 2016-01-21 | 2016-05-04 | 昆明理工大学 | Magnetic tile shape measurement device of rotating disc type |
| CN105547163A (en) * | 2016-01-21 | 2016-05-04 | 昆明理工大学 | Linear reciprocating-type magnetic tile shape measurement device |
| CN105547187A (en) * | 2016-01-21 | 2016-05-04 | 昆明理工大学 | Drum-type magnetic-tile-shaped measurement device |
| CN106501268A (en) * | 2016-10-19 | 2017-03-15 | 吴爱兵 | A kind of packing box printing quality intelligent testing equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102313748A (en) * | 2011-08-30 | 2012-01-11 | 成都四星液压制造有限公司 | Magnetic tile on-line detection apparatus, control system and control method thereof |
| CN102393397A (en) * | 2011-08-30 | 2012-03-28 | 成都四星液压制造有限公司 | System and method for detecting surface defects of magnetic shoe |
| CN103529039A (en) * | 2013-10-25 | 2014-01-22 | 成都四星液压制造有限公司 | Magnetic shoe detection device |
| CN204346929U (en) * | 2014-12-08 | 2015-05-20 | 昆明理工大学 | A kind of vertical disc type magnetic shoe detection device |
-
2014
- 2014-12-08 CN CN201410739186.2A patent/CN104568961B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102313748A (en) * | 2011-08-30 | 2012-01-11 | 成都四星液压制造有限公司 | Magnetic tile on-line detection apparatus, control system and control method thereof |
| CN102393397A (en) * | 2011-08-30 | 2012-03-28 | 成都四星液压制造有限公司 | System and method for detecting surface defects of magnetic shoe |
| CN103529039A (en) * | 2013-10-25 | 2014-01-22 | 成都四星液压制造有限公司 | Magnetic shoe detection device |
| CN204346929U (en) * | 2014-12-08 | 2015-05-20 | 昆明理工大学 | A kind of vertical disc type magnetic shoe detection device |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104925675A (en) * | 2015-05-07 | 2015-09-23 | 昆明理工大学 | Anti-shake rotating sucker device |
| CN105547186A (en) * | 2016-01-21 | 2016-05-04 | 昆明理工大学 | Magnetic tile shape measurement device of rotating disc type |
| CN105547163A (en) * | 2016-01-21 | 2016-05-04 | 昆明理工大学 | Linear reciprocating-type magnetic tile shape measurement device |
| CN105547187A (en) * | 2016-01-21 | 2016-05-04 | 昆明理工大学 | Drum-type magnetic-tile-shaped measurement device |
| CN105547186B (en) * | 2016-01-21 | 2018-01-12 | 昆明理工大学 | A kind of rotating disc type magnetic shoe form measuring instrument |
| CN105547163B (en) * | 2016-01-21 | 2018-03-06 | 昆明理工大学 | A kind of linear reciprocating magnetic shoe form measuring instrument |
| CN105547187B (en) * | 2016-01-21 | 2018-06-15 | 昆明理工大学 | A kind of drum-type magnetic shoe form measuring instrument |
| CN106501268A (en) * | 2016-10-19 | 2017-03-15 | 吴爱兵 | A kind of packing box printing quality intelligent testing equipment |
| CN106501268B (en) * | 2016-10-19 | 2019-02-01 | 龙利得包装科技（上海）有限公司 | A kind of packing box printing quality intelligent detection device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104568961B (en) | 2017-01-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104568961A (en) | Vertical disc-shaped magnetic shoe detection device | |
| CN104535582B (en) | Horizontal swing magnetic tile detection device | |
| CN105728339B (en) | A kind of ceramic cartridge vision automatic checkout system | |
| CN103924365B (en) | Device and method for harness wire transferring | |
| CN104826807A (en) | Cylindrical product video detection apparatus | |
| CN104568976B (en) | Horizontal disc type magnetic tile detection device | |
| CN107370007A (en) | General automobile negative pole storage battery bolt assembles automatically and online detection instrument | |
| CN204346929U (en) | A kind of vertical disc type magnetic shoe detection device | |
| CN204228412U (en) | Ball bearing dirigibility automatic detection device | |
| CN205765093U (en) | Rotate positioning loading device | |
| CN104568975A (en) | Vertical pendulum magnetic shoe detection device | |
| CN115055384A (en) | Quality inspection system | |
| CN110217554A (en) | Automatic feeder and automation grinding machine | |
| JPH0748018A (en) | Article detector for article transfer device | |
| CN102517707B (en) | Drawing frame with automatic cylinder change device | |
| CN105499947B (en) | Spool inlays core machine and edge core method | |
| CN207780196U (en) | A kind of cylindrical battery detection machine | |
| CN104023960B (en) | The positioner used in tire sets assembling system and the method for locating tyre bead | |
| CN106124213B (en) | A kind of four-way bearing flexibility visual identity machine | |
| KR20230046099A (en) | Wheel cap automatic press-fit assembly system | |
| CN210089613U (en) | Iron notch detection mechanism that targets in place | |
| CN106378315A (en) | Flexible production line | |
| CN205237443U (en) | Spool insert core machine | |
| CN202126414U (en) | Foreign matter detecting device of lamp inspector | |
| CN205237466U (en) | Insert core machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170125 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |