CN106501268B - A kind of packing box printing quality intelligent detection device - Google Patents
A kind of packing box printing quality intelligent detection device Download PDFInfo
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- CN106501268B CN106501268B CN201610910262.0A CN201610910262A CN106501268B CN 106501268 B CN106501268 B CN 106501268B CN 201610910262 A CN201610910262 A CN 201610910262A CN 106501268 B CN106501268 B CN 106501268B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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Abstract
The present invention relates to packaging printing machines field, specifically a kind of packing box printing quality intelligent detection device, including detection support, left and right detection device, front and back detection device, upper detection device, lower detection device and PLC controller;The detection support includes left and right bracket, front and back support, the first supporting plate and the second supporting plate;The left and right bracket of the detection support is located at the left and right sides for transporting the transport mechanism of packing box to be checked;A kind of packing box surface printing quality testing mechanism provided by the invention, it, which can be realized, automatically delivers packing box to be checked, automatic collection packing box surface image, high degree of automation, and Image Acquisition can be carried out to six outer surfaces of packing box to be checked, so that the present invention can more accurately judge that whether packing box to be checked is qualified, reduces the error rate of judgement.
Description
Technical field
The present invention relates to packaging printing machines field, specifically a kind of packing box printing quality intelligent detection device.
Background technique
Product packing box surface printing process suffers from the interference of the factors such as ambient humidity, equipment precision, operating error,
The printing quality for having individual product does not reach requirement, therefore the detection of printing quality is one in product packing box production process
A important link.By the way of artificial detection, the amount of labour is big for most domestic manufactory at present, and speed is slow, is difficult to meet
Line testing requirements, and testing result error rate is high.
The notification number that Chinese patent is announced is that a kind of product packing box surface printing quality of CN104096686A is examined automatically
Device is surveyed, it can be realized the automatic detection of product packaging printing box, alleviate the labor intensity of worker, but the patent is set
Meter can only be acquired packing box upper surface image, thus can only judge the printing quality of packing box upper surface, but many institute's weeks
Know, six outer surfaces of product packing box generally can all there are printed patterns, so the design is unable to judge accurately packing box surface
Whether all zero defect has been unable to meet the detection to packing box surface printing quality.
Summary of the invention
In order to make up for the deficiencies of the prior art, the present invention provides a kind of packing box printing quality intelligent detection device,
Avoid the defect that can only be detected packing box upper surface every time and lead to not accurate judgement packing box surface printing quality.
The technical solution adopted by the present invention to solve the technical problems is: a kind of detection of packing box printing quality intelligent is set
It is standby, including detection support, left and right detection device, front and back detection device, upper detection device, lower detection device and PLC controller;
The PLC controller is mounted in detection support, and PLC controller is used to control acting certainly for of the invention device
Industry;
The detection support includes at left and right sides of detection support and being fixed on the left and right bracket on ground, being located at detection
The front and back support of mid-stent front and rear sides, the first supporting plate being connected between the bracket of left and right and be connected to front and back support it
Between the second supporting plate, between first supporting plate and the second supporting plate be in cross-shaped arrangement.
The left and right bracket of the detection support is located at the left and right sides for transporting the transport mechanism of packing box to be checked, thus
The packing box to be checked moved on the transfer mechanism bracket after testing among the bracket of left and right.
The left and right detection device includes a pair of of the No.1 vertical cylinder for being fixed on left and right bracket medial surface vertically, difference
It is fixedly connected with a pair of of the No.1 horizontal air cylinder being fixedly connected at the top of a pair of of No.1 vertical cylinder, with a pair of of No.1 horizontal air cylinder top
A pair of of No.1 sucker, and a pair of of No.1 colour industrial camera positioned at left and right bracket medial surface top;No.1 vertical cylinder is same
Step is flexible to drive No.1 horizontal air cylinder is synchronous to move up and down, No.1 horizontal air cylinder synchronization telescope drive No.1 sucker close to each other or
It is separate;Under original state, No.1 vertical cylinder and No.1 horizontal air cylinder are in fully collapsed condition, when needing to packaging to be checked
When box is detected, enter left and right detection device region to packing box to be checked, then transport mechanism stop motion, No.1 is vertical at this time
Cylinder stretch out drive a pair of of No.1 horizontal air cylinder synchronize rise to transport mechanism upper end after stop motion, then No.1 horizontal air cylinder
Synchronous to stretch out, a pair of of No.1 sucker is close to each other after packing box left and right sides to be checked are sucked, and No.1 horizontal air cylinder stops
Movement, then No.1 vertical cylinder continues to stretch out, and packing box to be checked is detached from transport mechanism and is erected under the effect of a pair of of No.1 sucker
It directly moves upwards, until the colored industrial phase of a pair of the front and rear sides face of packing box to be checked Jing Guo following front and back detection devices two
When machine, No.1 vertical cylinder stops stretching out.
The front and back detection device include No. two horizontal air cylinders of a pair for being horizontally fixed on front and back support lower end surface two sides,
It is mutually solid with No. two vertical cylinders of a pair being fixedly connected at the top of a pair of No. two horizontal air cylinders, with a pair of No. two vertical cylinders top respectively
No. two suckers of a pair even, and a pair two colored industrial cameras positioned at front and back support medial surface lower part;A pair of No. two water
Flat cylinder synchronization telescope drives a pair of No. two vertical cylinders close to each other or separate, and a pair of No. two vertical cylinder synchronization telescopes drive
A pair of No. two suckers it is synchronous close to or far from;Under original state, No. two horizontal air cylinders and No. two vertical cylinders are in complete receipts
Contracting state, when work, when packing box to be checked is under the effect of left and right detection device, front and rear sides face is by No. two colored industrial phases
When machine, No. two colored industrial cameras acquire the image of packing box front and rear sides to be checked, then, a pair of No. two horizontal air cylinders and a pair
No. two vertical cylinders are synchronous to stretch out, until No. two suckers of a pair suck packing box front and rear sides to be checked, at this point, No.1 is vertical
Cylinder and No.1 horizontal air cylinder synchronous are to most short, and No.1 sucker is detached from left and right sides of packing box to be checked, then, a pair two
Number vertical cylinder synchronous is to drive packing box to be checked to move straight up, until the left and right ends of packing box to be checked is passed through
When the No.1 colour industrial camera of above-mentioned left and right detection device, a pair of No. two vertical cylinders synchronize stop motion, No.1 colour work
Industry camera acquires the image of packing box left and right sides to be checked.
The effect of the left and right detection device is that packing box to be checked is fetched into No. two colored industrial phases from transport mechanism
At machine, so that No. two colored industrial cameras acquire the image in packing box front and rear sides to be checked face, and left and right detection device is also detected
Image at left and right sides of packing box to be checked.
The effect of the front and back detection device is that packing box to be checked is sent to left and right detection from No. two colored industrial cameras
At the No.1 colour industrial camera of device, so that No.1 colour industrial camera acquires the image of packing box left and right sides to be checked,
And front and back detection device also detects packing box front and rear sides to be checked image.
The upper detection device is No. three colored industrial cameras, and described No. three colored industrial cameras are fixed on detection branch
Frame upper center;In the overall process that packing box to be checked moves up and down, No. three colored industrial cameras acquire packing box upper end to be checked
The image in face.
The lower detection device includes No. three horizontal air cylinders, Yi Jian being horizontally fixed in front and back support on fore-stock
No. four at the top of No. three horizontal air cylinders colored industrial cameras, under original state, No. three horizontal air cylinders are in completely contraction-like
State, detection device does not influence the up and down motion of packing box to be checked at present for this, when packing box to be checked is located at No. two colored industrial cameras
When place, No. three horizontal air cylinders stretch out so that No. four colored industrial cameras are located at packing box lower section to be checked, No. four colored industrial cameras
Acquire the image of packing box lower end surface to be checked.
No. three horizontal air cylinders are located at below No. two colored industrial cameras;And when No.1 vertical cylinder reaches longest, one
Number colored industrial camera is still located above No.1 horizontal air cylinder.
As another technical solution of the present invention, it is fixed at the top of the No.1 horizontal air cylinder and at the top of No. two vertical cylinders
Manipulator, each cylinder are replaced by hydraulic cylinder, and manipulator can grab heavier object, and hydraulic cylinder is able to bear bigger power, because
And the program allows the invention to detect heavier packing box, such as irony packing box.
The utility model has the advantages that a kind of packing box printing quality intelligent detection device provided by the invention, can be realized automatic biography
Send packing box to be checked, automatic collection packing box surface image, high degree of automation, and can be to six appearances of packing box to be checked
Face carries out Image Acquisition, so that the present invention can more accurately judge whether packing box to be checked is qualified, reduces and sentences
Disconnected error rate.
Detailed description of the invention
The present invention is further described with embodiment with reference to the accompanying drawing.
Fig. 1 is the partial structural diagram of the present invention with transfer structure;
Fig. 2 is overall structure diagram of the invention;
Fig. 3 is the structural schematic diagram of detection support of the present invention;
Fig. 4 is in Fig. 2 when packing box to be checked is located at the direction the B-B position view at No. two colored industrial cameras;
Fig. 5 is in Fig. 2 when packing box to be checked is located at the direction the A-A position view at No. two colored industrial cameras;
Fig. 6 is in Fig. 2 when packing box to be checked is located at the direction the B-B position view at No.1 colour industrial camera;
Fig. 7 is in Fig. 2 when packing box to be checked is located at the direction the A-A position view at No.1 colour industrial camera;
In figure: detection support 1, front and back detection device 3, upper detection device 4, lower detection device 5, passes left and right detection device 2
Send mechanism 6, left and right bracket 11, front and back support 12, the first supporting plate 13, the second supporting plate 14, No.1 vertical cylinder 21, No.1 horizontal gas
Cylinder 22, No.1 sucker 23,32, No. two suckers 33 of the vertical cylinder of horizontal air cylinder 31, two of No.1 colour industrial camera 24, two,
The colored colored industrial camera 52 of the horizontal air cylinder 51, four of industrial camera 41, three of No. two colored industrial cameras 34, three.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Embodiment is closed, the present invention is further explained.
As shown in Figure 1, Figure 2 and Figure 3, a kind of packing box printing quality intelligent detection device of the present invention, including inspection
Survey bracket 1, left and right detection device 2, front and back detection device 3, upper detection device 4, lower detection device 5 and PLC controller;
The PLC controller is mounted in detection support 1, and PLC controller is used to control the automatic of of the invention device
Operation;
The detection support 1 includes being located at 1 left and right sides of detection support and being fixed on the left and right bracket 11 on ground, be located at
It the front and back support 12 of 1 middle part front and rear sides of detection support, the first supporting plate 13 being connected between left and right bracket 11 and is connected to
The second supporting plate 14 between front and back support 12 is in cross-shaped arrangement between first supporting plate 13 and the second supporting plate 14.
The left and right bracket 11 of the detection support 1 is located at the left and right sides for transporting the transport mechanism 6 of packing box to be checked,
To the packing box to be checked that is moved in transport mechanism 6 among left and right bracket 11 bracket 1 after testing.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, a kind of packing box printing quality intelligent of the present invention
Detection device, the left and right detection device 2 include being fixed on a pair of of No.1 vertical cylinder of 11 medial surface of left and right bracket vertically
21, respectively with a pair of of the No.1 horizontal air cylinder 22 being fixedly connected at the top of a pair of of No.1 vertical cylinder 21, with a pair of of No.1 horizontal air cylinder
A pair of of No.1 sucker 23 that 22 tops are fixedly connected with, and the colored industrial phase of a pair of of No.1 positioned at 11 medial surface top of left and right bracket
Machine 24;21 synchronization telescope of No.1 vertical cylinder drives No.1 horizontal air cylinder 22 is synchronous to move up and down, and No.1 horizontal air cylinder 22 is synchronous
It is flexible to drive No.1 sucker 23 close to each other or separate;Under original state, No.1 vertical cylinder 21 and No.1 horizontal air cylinder 22 are equal
In fully collapsed condition, when needing to detect packing box to be checked, enter 2nd area of left and right detection device to packing box to be checked
Domain, then 6 stop motion of transport mechanism, the at this time stretching of No.1 vertical cylinder 21 drive a pair of of No.1 horizontal air cylinder 22 to synchronize and rise to
Stop motion behind 6 upper end of transport mechanism, then No.1 horizontal air cylinder 22 is synchronous stretches out, a pair of of No.1 sucker 23 it is close to each other until
After packing box left and right sides to be checked are sucked, 22 stop motion of No.1 horizontal air cylinder, then No.1 vertical cylinder 21 continues to stretch out,
Packing box to be checked is detached from transport mechanism 6 under the effect of a pair of of No.1 sucker 23 and moves straight up, until packing box to be checked
When No. two colored industrial cameras 34 of a pair of front and rear sides face Jing Guo following front and back detection devices 3, No.1 vertical cylinder 21 stops
It stretches out.
The front and back detection device 3 includes No. two horizontal gas of a pair for being horizontally fixed on 12 lower end surface two sides of front and back support
Cylinder 31, respectively with No. two vertical cylinders 32 of a pair being fixedly connected at the top of a pair of No. two horizontal air cylinders 31, with No. two vertical gas of a pair
No. two suckers 33 of a pair being fixedly connected at the top of cylinder 32, and a pair two colored industry positioned at 12 medial surface lower part of front and back support
Camera 34;A pair of No. two 31 synchronization telescopes of horizontal air cylinder drive a pair of No. two vertical cylinders 32 close to each other or separate, a pair two
Number 32 synchronization telescope of vertical cylinder drive a pair of No. two suckers 33 synchronous close to or far from;Under original state, No. two horizontal air cylinders
31 and No. two vertical cylinders 32 be in fully collapsed condition, when work, when packing box to be checked is acted in left and right detection device 2
Under, when front and rear sides face is by No. two colored industrial cameras 34, No. two colored industrial cameras 34 are acquired before and after packing box to be checked
The image of two sides, then, a pair of No. two horizontal air cylinders 31 are synchronous with a pair of No. two vertical cylinders 32 to be stretched out, until a pair of No. two suctions
Until disk 33 sucks packing box front and rear sides to be checked, at this point, No.1 vertical cylinder 21 is arrived with 22 synchronous of No.1 horizontal air cylinder
It is most short, and No.1 sucker 23 is detached from left and right sides of packing box to be checked, then, a pair of No. two 32 synchronous of vertical cylinder are to drive
Packing box to be checked moves straight up, until No.1 of the left and right ends of packing box to be checked Jing Guo above-mentioned left and right detection device 2
When colored industrial camera 24, a pair of No. two vertical cylinders 32 synchronize stop motion, and No.1 colour industrial camera 24 acquires packet to be checked
The image of mounted box left and right sides.
The effect of the left and right detection device 2 is that packing box to be checked is fetched into No. two colored industry from transport mechanism 6
At camera 34, so that No. two colored industrial cameras 34 acquire the image in packing box front and rear sides to be checked face, and left and right detection device 2
Also detect image at left and right sides of packing box to be checked.
The effect of the front and back detection device 3 is that packing box to be checked is sent to left and right inspection from No. two colored industrial cameras 34
It surveys at the No.1 colour industrial camera 24 of device 2, so that No.1 colour industrial camera 24 acquires packing box left and right sides to be checked
Image, and front and back detection device 3 also detects packing box front and rear sides to be checked image.
As shown in Fig. 1, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, a kind of packing box printing quality intelligent detection of the present invention
Equipment, the upper detection device 4 are No. three colored industrial cameras 41, and described No. three colored industrial cameras 41 are fixed on detection
1 upper center of bracket;In the overall process that packing box to be checked moves up and down, No. three colored industrial cameras 41 acquire packing box to be checked
The image of upper surface.
The lower detection device 5 include be horizontally fixed in front and back support 12 on fore-stock No. three horizontal air cylinders 51,
And No. four colored industrial cameras 52 at 51 top of No. three horizontal air cylinders are mounted on, under original state, at No. three horizontal air cylinders 51
In fully collapsed condition, detection device 5 does not influence the up and down motion of packing box to be checked at present for this, when packing box to be checked is located at No. two
When at colored industrial camera 34, No. three horizontal air cylinders 51 stretch out so that No. four colored industrial cameras 52 are located under packing box to be checked
Side, No. four colored industrial cameras 52 acquire the image of packing box lower end surface to be checked.
No. three horizontal air cylinders 51 are located at No. two colored 34 lower sections of industrial camera;And when No.1 vertical cylinder 21 reaches longest
When, No.1 colour industrial camera 24 is still located at 22 top of No.1 horizontal air cylinder.
Under original state, No.1 vertical cylinder 21, the vertical cylinder of horizontal air cylinder 31, two of No.1 horizontal air cylinder 22, two
32 and No. three horizontal air cylinders 51 be in fully collapsed condition;
When needing to detect packing box surface quality, the steps include:
(1) start testing agency, the packing box to be checked detected will be needed to be placed in transport mechanism 6, when packing box to be checked
When being conveyed into detection zone by transport mechanism 6, testing agency acquires the image of six outer surfaces of packing box to be checked;
(2) testing agency will be collected the image transmitting of collected packing box to be checked to outer computer by software
Image compared and analyzed with standard picture template, judge whether the product defective.
Specific testing agency motion process is as follows:
The transport mechanism 6 transmits the packing box to be checked detected, when the packaging to be checked moved in transport mechanism 6
Box among left and right bracket 11 after testing bracket 1 when, 6 stop motion of transport mechanism, then:
No.1 vertical cylinder 21 stretch out drive a pair of of No.1 horizontal air cylinder 22 synchronize rise to 6 upper end of transport mechanism after stop
Movement, No.1 horizontal air cylinder 22 is synchronous to be stretched out, and a pair of of No.1 sucker 23 is close to each other until being sucked at left and right sides of packing box to be checked
Behind face, 22 stop motion of No.1 horizontal air cylinder, then No.1 vertical cylinder 21 continues to stretch out, and packing box to be checked is inhaled in a pair of of No.1
The effect of disk 23 is lower to be detached from transport mechanism 6 and moves straight up, until following front and backs are passed through in the front and rear sides face of packing box to be checked
When No. two colored industrial cameras 34 of a pair of detection device 3, No.1 vertical cylinder 21 then stops stretching out.
No. two colored industrial cameras 34 acquire the image of packing box front and rear sides to be checked, then, a pair of No. two horizontal air cylinders
31 stretchings synchronous with a pair of No. two vertical cylinders 32, until No. two suckers 33 of a pair suck packing box front and rear sides to be checked,
At this point, No.1 vertical cylinder 21 and 22 synchronous of No.1 horizontal air cylinder be to most short, and No.1 sucker 23 is detached from packing box to be checked
The left and right sides, then, a pair of No. two 32 synchronous of vertical cylinder are to drive packing box to be checked to move straight up, until to be checked
When No.1 colour industrial camera 24 of the left and right ends of packing box Jing Guo above-mentioned left and right detection device 2, a pair of No. two vertical gas
Cylinder 32 synchronizes stop motion, and No.1 colour industrial camera 24 acquires the image of packing box left and right sides to be checked;
In the overall process that packing box to be checked moves up and down, No. three colored industrial cameras 41 acquire packing box upper surface to be checked
Image;
When packing box to be checked is located at No. two colored industrial cameras 34, No. three horizontal air cylinders 51 stretch out so that No. four colours
Industrial camera 52 is located at below packing box to be checked, and No. four colored industrial cameras 52 acquire the image of packing box lower end surface to be checked;
To which testing agency of the invention is able to detect the image in six faces of packing box to be checked.
It is solid at the top of 22 top of No.1 horizontal air cylinder and No. two vertical cylinders 32 as another technical solution of the present invention
It is connected with manipulator, each cylinder is replaced by hydraulic cylinder, and manipulator can grab heavier object, and hydraulic cylinder is able to bear bigger
Power, thus the program allows the invention to detect heavier packing box, such as irony packing box.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (5)
1. a kind of packing box printing quality intelligent detection device, it is characterised in that:
Including detection support (1), left and right detection device (2), front and back detection device (3), upper detection device (4), lower detection device
(5) and PLC controller;
The PLC controller is mounted on detection support (1), and detection support (1) includes being located at left and right sides of detection support (1)
And it is fixed on the left and right bracket (11) on ground, is located at the front and back support (12) of front and rear sides in the middle part of detection support (1), is connected to a left side
The first supporting plate (13) between right support (11) and the second supporting plate (14) being connected between front and back support (12), it is described
It is in cross-shaped arrangement between first supporting plate (13) and the second supporting plate (14);
The left and right detection device (2) includes being fixed on a pair of of No.1 vertical cylinder of left and right bracket (11) medial surface vertically
(21), a pair of of the No.1 horizontal air cylinder (22) being fixedly connected with respectively with a pair of of No.1 vertical cylinder (21) top and a pair of of No.1 water
A pair of of the No.1 sucker (23) being fixedly connected at the top of flat cylinder (22), and it is located at the one-to-one of left and right bracket (11) medial surface top
Number colored industrial camera (24);
The front and back detection device (3) includes No. two horizontal gas of a pair for being horizontally fixed on front and back support (12) lower end surface two sides
Cylinder (31), No. two vertical cylinders (32) of a pair being fixedly connected with respectively with a pair of No. two horizontal air cylinders (31) top and a pair two
No. two suckers (33) of a pair being fixedly connected at the top of vertical cylinder (32), and it is located at a pair of front and back support (12) medial surface lower part
No. two colored industrial cameras (34).
2. a kind of packing box printing quality intelligent detection device according to claim 1, it is characterised in that: the upper inspection
Surveying device (4) is No. three colored industrial cameras (41), and described No. three colored industrial cameras (41) are fixed on detection support (1)
End middle part;The lower detection device (5) includes No. three horizontal air cylinders being horizontally fixed in front and back support (12) on fore-stock
(51) and be mounted at the top of No. three horizontal air cylinders (51) No. four colored industrial cameras (52).
3. a kind of packing box printing quality intelligent detection device according to claim 2, it is characterised in that: No. three horizontal gas
Cylinder (51) is located above No. two colored industrial cameras (34);And when No.1 vertical cylinder (21) reaches longest, No.1 is colored
Industrial camera (24) is still located above No.1 horizontal air cylinder (22).
4. a kind of packing box printing quality intelligent detection device according to claim 1, it is characterised in that: the detection branch
The left and right bracket (11) of frame (1) is located at the left and right sides for transporting the transport mechanism (6) of packing box to be checked.
5. a kind of packing box printing quality intelligent detection device according to claim 1 or 2, it is characterised in that: described
It is fixed with manipulator at the top of No.1 horizontal air cylinder (22) and at the top of No. two vertical cylinders (32), each cylinder is replaced by hydraulic cylinder.
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CN109290214B (en) * | 2018-11-16 | 2024-06-14 | 上海托华机器人有限公司 | Goods feeding mechanical arm capable of collecting information and goods feeding system |
CN111014077B (en) * | 2019-12-30 | 2024-09-17 | 江苏劲嘉新型包装材料有限公司 | Equipment for detecting friction resistance of surface of packing box |
CN111929323A (en) * | 2020-06-02 | 2020-11-13 | 珠海诚锋电子科技有限公司 | Visual detection method and device for printing defects of corrugated paper packaging box |
CN113804699B (en) * | 2021-09-23 | 2024-04-16 | 嘉兴百思蓝德包装股份有限公司 | Intelligent color detection device for paperboard printing |
CN117969539B (en) * | 2023-12-28 | 2024-09-27 | 劲佳科技有限公司 | Packaging box printing quality detection equipment |
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Effective date of registration: 20181206 Address after: 201400 Shanghai Fengxian District Zhelin Town Exhibition Road 899 Building 2 Floors Applicant after: Long leader packaging technology (Shanghai) Co., Ltd. Address before: 246200 Wu Tan 1275, Han Dian village, Liang Quan Township, Wangjiang County, Anqing, Anhui Applicant before: Wu Aibing |
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