CN104553237A - Manufacturing and forming method of composite material - Google Patents
Manufacturing and forming method of composite material Download PDFInfo
- Publication number
- CN104553237A CN104553237A CN201310472112.2A CN201310472112A CN104553237A CN 104553237 A CN104553237 A CN 104553237A CN 201310472112 A CN201310472112 A CN 201310472112A CN 104553237 A CN104553237 A CN 104553237A
- Authority
- CN
- China
- Prior art keywords
- metal base
- composite
- flexible substrate
- manufacturing process
- manufactures
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/06—Embossing
Landscapes
- Laminated Bodies (AREA)
Abstract
The invention relates to a manufacturing and forming method of a composite material. The method includes coating the position between a metal substrate and a soft substrate with a bound rubber with a preset shape, and performing stamping forming to allow the metal substrate to form a preset shape and the soft substrate to be bonded to the metal substrate. The method saves processing time for adhering the soft substrate to the metal substrate, and improves processing precision of the composite material.
Description
Technical field
The relevant a kind of manufacture manufacturing process of the present invention, refers to a kind of composite manufacture manufacturing process being formed predetermined shape by punching press especially.
Background technology
The products such as the charger of current electronic product; in order to the effect of the protection and insulation that will produce EMI (electromagnetic interference); usual meeting is provided with a protection insulating barrier at interiors of products; during making; usually can first be shaped an aluminium lamination and an insulating barrier; after respective shaping, then this aluminium lamination and this insulating barrier are fit together by manual type, to form protection insulating barrier.
Protection insulating barrier now, because the shape of often kind of equipment is different, so aluminium lamination and insulating barrier need be shaped, various different pattern is for subsequent use, and stock can produce the problem of multiple stock, matches adding man-hour requirement for different products, in addition, in manufacture, because aluminium lamination has different from the shape of insulating barrier, when manually bonding, need to expend the work that the considerable time carries out fitting and aiming at, precision also cannot require too high.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of composite to manufacture manufacturing process, to reduce human cost, reduce the total class of stock of material and promote machining accuracy.
In order to reach above-mentioned object, the invention provides a kind of composite and manufacture manufacturing process, it comprises the following steps:
A, raw material are purchased: stand-by after first a metal base and a flexible substrate being purchased;
B, gummed: be coated with one in conjunction with glue by between this metal base and this flexible substrate, and this metal base is combined with this flexible substrate become a composite, be formed with a predetermined shape when this is coated with in conjunction with glue;
C, punching press: by stamping for this composite, make this metal base form this predetermined shape in conjunction with glue coating, and this flexible substrate is incorporated on this metal base.
Preferably, when wherein gluing together, it is located between this metal base and this flexible substrate with a coater unit, and makes this be coated between this metal base and this flexible substrate with predetermined shape by coater unit in conjunction with glue.
Preferably, wherein this coater unit is made up of the one in relief printing plate roller, intaglio rolling rod, the printing of steel version or screen painting.
Preferably, wherein after gummed, this metal base and this flexible substrate are more through a roller set pressing.
Preferably, wherein this roller set is that a hot roller is arranged in pairs or groups a hot roller.
Preferably, wherein this roller set be a hot roller arrange in pairs or groups one cold breakdown wheel.
Preferably, wherein this metal base is made up of the one in aluminium, copper or stainless steel, and this flexible substrate is made up of the one in silicon rubber, natural rubber, polypropylene, polyethylene, polyimide or PET.
Preferably, wherein this flexible substrate is stamping rear identical with the shape of this metal base.
Preferably, wherein this flexible substrate stamping after shape be greater than the shape of this metal base.
Preferably, wherein this metal base is provided with an anchor point, and this anchor point can position in gummed and punch steps.
The present invention is by the mode of gummed, first preformed shape is glued together this metal base and flexible substrate, again through punching press by shape predetermined for composite formed one-tenth, this metal base and this flexible substrate is included when making this composite formed, stock can be reduced, meanwhile, because not needing to be fitted by artificial mode again between metal base and flexible substrate, relatively can increase its precision and reducing human cost.
Accompanying drawing explanation
Fig. 1 is the implementing procedure schematic diagram of present pre-ferred embodiments;
Fig. 2 is the flow chart of present pre-ferred embodiments;
Fig. 3 is the stamping schematic diagram of present pre-ferred embodiments;
Fig. 4 is another stamping schematic diagram of present pre-ferred embodiments;
Fig. 5 is the implementing procedure schematic diagram of another embodiment of the present invention.
[main element symbol description]
10-metal base; 11-anchor point;
20-flexible substrate;
30-coater unit; 31-relief printing plate roller; 311-shaping block;
40-is in conjunction with glue;
50-roller set; The hot roller of 51-;
60-punching press facility.
Detailed description of the invention
Detailed description for the present invention and technology contents, coordinate accompanying drawing to be described as follows, but accompanying drawing only provides with reference to the use with explanation, is not used for being limited the present invention.
Refer to shown in Fig. 1 and Fig. 2, it is schematic flow sheet and the flow chart of present pre-ferred embodiments, and this composite manufactures manufacturing process and comprises the following steps;
A, raw material is purchased: first a metal base 10 and a flexible substrate 20 are rolled into a cylinder rearmounted standby stand-by, this metal base 10 is aluminium in the present embodiment, it also can be copper, the materials such as stainless steel, and this flexible substrate 20 in the present embodiment by a silicon rubber (silicone rubber) is formed, it also can be natural rubber, polypropylene (Polyproylene, PP), polyethylene (Polyethylene, PE), polyimide (Polyimide, or PET (Polyethylene terephthalate PI), the material such as PET),
B, gummed a: coater unit 30 is set by between this metal base 10 and flexible substrate 20, this coater unit 30 is a relief printing plate roller 31 in the present embodiment, it also can be intaglio plate roller, other coating methods such as the printing of steel version or screen printing, this flange roller 31 is formed with the shaping block 311 of a predetermined coating shape, this shaping block 311 is coated with one in conjunction with glue 40, this can be formed with the shape of this shaping block 311 in conjunction with glue 40, this relief printing plate roller 31 can contact with this metal base 10 and coat on this metal base 10 by this in conjunction with glue 40, it also can coat on this flexible substrate 20, make this glue-bondable between this flexible substrate 20 in conjunction with glue 40, and this metal base 10 is combined with flexible substrate 20 become a composite, in order to make this in conjunction with glue 40 energy rapid solidification, after being coated with, can through a roller set 50, in the present embodiment, it is made up of two hot rollers 51, it also can be taken turns by a cold breakdown and formed in conjunction with hot roller,
C, punching press: this composite is stamping by punching press facility 60, make this metal base 10 formed this in conjunction with glue 40 be coated with shape, and this flexible substrate 20 is incorporated on this metal base 10, wherein, after this flexible substrate 20 is stamping, shown in Fig. 3 and Fig. 4, after being shaped, the shape of flexible substrate 20 is greater than metal base 10, or the shape of flexible substrate 20 is identical with the shape of metal base 10.
By the composite that this composite manufacture manufacturing process is formed, namely laminating is completed after its metal base 10 is shaped with flexible substrate 20, do not need to adjust via artificial mode again, can avoid preparing multiple material stock simultaneously, change shape is needed only to need the shaping dies changing coater unit 30 and punching press facility 60 to complete, in addition, do not need by artificial laminating, significantly can reduce the precision of human cost and improving product.
In addition, please coordinate with reference to shown in Fig. 5, it is another embodiment of the present invention, its main implementation method is identical with previous embodiment, therefore repeat no more, wherein, this metal base 10 can be provided with an anchor point 11, this anchor point 11 can make this metal base 10 can produce the effect of calibration in the step of gummed and punching press, its machining accuracy can be increased, in addition, the setting of anchor point 11, after can making gluing step complete, do not need to carry out punch steps immediately, after gummed machines, another location can be transported to and carry out punch process, instruction location can be completed immediately.
The above, be only preferred embodiment of the present invention, is not used for limiting scope of patent protection of the present invention; Namely all equalizations done according to patent spirit of the present invention change and modify, and all should in like manner belong to scope of patent protection of the present invention.
Claims (10)
1. composite manufactures a manufacturing process, it is characterized in that, comprises the following steps:
A, raw material are purchased: stand-by after first a metal base and a flexible substrate being purchased;
B, gummed: be coated with one in conjunction with glue by between this metal base and this flexible substrate, and this metal base is combined with this flexible substrate become a composite, be formed with a predetermined shape when this is coated with in conjunction with glue;
C, punching press: by stamping for this composite, make this metal base form this predetermined shape in conjunction with glue coating, and this flexible substrate is incorporated on this metal base.
2. composite as claimed in claim 1 manufactures manufacturing process, it is characterized in that, during gummed, it is located between this metal base and this flexible substrate with a coater unit, and makes this be coated between this metal base and this flexible substrate with predetermined shape by coater unit in conjunction with glue.
3. composite as claimed in claim 2 manufactures manufacturing process, it is characterized in that, this coater unit is made up of the one in relief printing plate roller, intaglio rolling rod, the printing of steel version or screen painting.
4. composite as claimed in claim 1 manufactures manufacturing process, and it is characterized in that, after gummed, this metal base and this flexible substrate are more through a roller set pressing.
5. composite as claimed in claim 4 manufactures manufacturing process, it is characterized in that, this roller set is that a hot roller is arranged in pairs or groups a hot roller.
6. composite as claimed in claim 4 manufactures manufacturing process, it is characterized in that, this roller set is that a hot roller is arranged in pairs or groups a cold breakdown wheel.
7. composite as claimed in claim 1 manufactures manufacturing process, it is characterized in that, this metal base is made up of the one in aluminium, copper or stainless steel, and this flexible substrate is made up of the one in silicon rubber, natural rubber, polypropylene, polyethylene, polyimide or PET.
8. composite as claimed in claim 1 manufactures manufacturing process, it is characterized in that, identical with the shape of this metal base after this flexible substrate is stamping.
9. composite as claimed in claim 1 manufactures manufacturing process, and it is characterized in that, the shape after this flexible substrate is stamping is greater than the shape of this metal base.
10. composite as claimed in claim 1 manufactures manufacturing process, and it is characterized in that, this metal base is provided with an anchor point, and this anchor point can position in gummed and punch steps.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310472112.2A CN104553237A (en) | 2013-10-11 | 2013-10-11 | Manufacturing and forming method of composite material |
Applications Claiming Priority (1)
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CN201310472112.2A CN104553237A (en) | 2013-10-11 | 2013-10-11 | Manufacturing and forming method of composite material |
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CN104553237A true CN104553237A (en) | 2015-04-29 |
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CN201310472112.2A Pending CN104553237A (en) | 2013-10-11 | 2013-10-11 | Manufacturing and forming method of composite material |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107857153A (en) * | 2017-10-24 | 2018-03-30 | 湖州骏马包装材料有限公司 | A kind of packaging material bonds drying unit |
CN109850841A (en) * | 2018-12-30 | 2019-06-07 | 深圳博华仕科技有限公司 | A kind of bottom plate packaging system of micro-fluidic chip |
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CN101850592A (en) * | 2009-04-02 | 2010-10-06 | 康准电子科技(昆山)有限公司 | In-mould decoration forming method and molded product |
CN101856886A (en) * | 2009-04-09 | 2010-10-13 | 康准电子科技(昆山)有限公司 | Case |
CN101856858A (en) * | 2009-04-08 | 2010-10-13 | 康准电子科技(昆山)有限公司 | Method for forming in-mold decoration mold product with microstructure and mold product thereof |
CN102139535A (en) * | 2009-12-10 | 2011-08-03 | 李少白 | Method for bonding metal and plastic and finished product thereof |
CN102215653A (en) * | 2010-04-06 | 2011-10-12 | 铂邑科技股份有限公司 | Thin plastic shell with plastic binder and manufacturing method thereof |
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2013
- 2013-10-11 CN CN201310472112.2A patent/CN104553237A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101850592A (en) * | 2009-04-02 | 2010-10-06 | 康准电子科技(昆山)有限公司 | In-mould decoration forming method and molded product |
CN101856858A (en) * | 2009-04-08 | 2010-10-13 | 康准电子科技(昆山)有限公司 | Method for forming in-mold decoration mold product with microstructure and mold product thereof |
CN101856886A (en) * | 2009-04-09 | 2010-10-13 | 康准电子科技(昆山)有限公司 | Case |
CN102139535A (en) * | 2009-12-10 | 2011-08-03 | 李少白 | Method for bonding metal and plastic and finished product thereof |
CN102215653A (en) * | 2010-04-06 | 2011-10-12 | 铂邑科技股份有限公司 | Thin plastic shell with plastic binder and manufacturing method thereof |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107857153A (en) * | 2017-10-24 | 2018-03-30 | 湖州骏马包装材料有限公司 | A kind of packaging material bonds drying unit |
CN109850841A (en) * | 2018-12-30 | 2019-06-07 | 深圳博华仕科技有限公司 | A kind of bottom plate packaging system of micro-fluidic chip |
CN109850841B (en) * | 2018-12-30 | 2021-09-21 | 深圳博华仕科技有限公司 | Bottom plate packaging device of micro-fluidic chip |
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Application publication date: 20150429 |