CN104550616A - Intelligent rivet installation device - Google Patents

Intelligent rivet installation device Download PDF

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Publication number
CN104550616A
CN104550616A CN201410580474.8A CN201410580474A CN104550616A CN 104550616 A CN104550616 A CN 104550616A CN 201410580474 A CN201410580474 A CN 201410580474A CN 104550616 A CN104550616 A CN 104550616A
Authority
CN
China
Prior art keywords
rivet
mounted apparatus
stroke
data
pulling device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410580474.8A
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Chinese (zh)
Other versions
CN104550616B (en
Inventor
A.沙尔芬贝格
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of CN104550616A publication Critical patent/CN104550616A/en
Application granted granted Critical
Publication of CN104550616B publication Critical patent/CN104550616B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/02Riveting procedures
    • B21J15/04Riveting hollow rivets mechanically
    • B21J15/043Riveting hollow rivets mechanically by pulling a mandrel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/105Portable riveters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/16Drives for riveting machines; Transmission means therefor
    • B21J15/26Drives for riveting machines; Transmission means therefor operated by rotary drive, e.g. by electric motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/28Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/28Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups
    • B21J15/285Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups for controlling the rivet upset cycle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/30Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
    • B21J15/32Devices for inserting or holding rivets in position with or without feeding arrangements
    • B21J15/326Broken-off mandrel collection

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Portable Nailing Machines And Staplers (AREA)
  • Insertion Pins And Rivets (AREA)

Abstract

Currently, the quality of the rivet is only obtained from the surface in the embodiment of manually-operated rivet installation. The invention relates to an intelligent rivet installation device comprising a comprehensive sensor for analyzing the quality of the riveting. The intelligent rivet installation device provides convenience to the conclusion of the quality of the riveting made by the user.

Description

The rivet mounted apparatus of intelligence
Technical field
The present invention relates to a kind of industry and by the electrically driven (operated) rivet mounted apparatus of battery, this rivet mounted apparatus has housing and handle.
Background technology
By the system that prior art discloses rivet mounted apparatus or be made up of it.
These systems realize by with lower device usually: for the higher controller (such as base station, rivet controller) of one or more rivet mounted apparatus, according to power component, one or more rivet mounted apparatus to the requirement of the power stage of rivet mounted apparatus.Described rivet mounted apparatus generally comprises at least one pulling device for tractive rivet core, and described pulling device realizes by driver (pneumatically, hydraulically, electrically), wherein between driver and pulling device, preferably can arrange transmission mechanism.
Document EP 0 653 259 B1 discloses a kind of method for installing blind rivet and blind rivet nut and a kind of device, produces traction force in the apparatus by motor.In order to monitor the object of operation, monitoring by the input current of measurement mechanism to motor for electric current, and by analytic unit, it being analyzed.
This monitoring method especially in the application such as body construction inadequate process reliable.
Utensil noted earlier only not too accurately obtains the power of emerged in operation by electric current indirectly thus.In addition, such utensil mostly just provides qualified/underproof feedback for implemented installation process to user.
Therefore, lastingly a kind of and can also trace to the source afterwards, almost cannot realize for the quality control of arbitrary single riveting process, the quality control of even now at many applicable cases, such as automotive industry, also have in aerospace industry and play conclusive effect to meet a large amount of safety criterion.
Summary of the invention
The invention provides a kind of rivet mounted apparatus, so can carry out quality control by this rivet mounted apparatus, namely except the result (qualified/defective) of installation process itself, additionally provide the process data produced in installation process.
The present invention relates to a kind of rivet mounted apparatus, preferred a kind of hand-held battery rivet mounted apparatus, for installing the blind rivet or grommet nut that are made up of with the rivet core that can be separated rivet sleeve.According to the present invention, this rivet mounted apparatus be equipped with comprehensive sensing device, such as detect the first sensor of stroke of process.Described stroke sensor is so arranged in described utensil, makes it can detect the stroke of the pulling device process included by described utensil directly or indirectly.Second sensor is used for detecting by described pulling device applied force.Preferably this force snesor can measure described power directly or indirectly.
The present invention provides a kind of compact rivet mounted apparatus thus, can implementation procedure reliably installing blind rivet and grommet nut by this rivet mounted apparatus.Particularly when being configured to hand-held battery rivet mounted apparatus, also can process reliably operation in inaccessible position even if can ensure.This is especially advantageous particularly when installing security-related blind rivet and grommet nut, and such as being fixed by air bag is exactly this situation in a motor vehicle.
Preferably in described utensil, be additionally integrated with the appliance controller part with data storage, this appliance controller part is so connected with first and second sensor described, makes it to preserve and/or to analyze the data volume provided continuously in installation process by described sensor.
Process data, such as power-stroke-data that the present invention can occur in record/acquisition installation process thus.Can assess described data and be transferred to stage arrangement after described record.Can also imagine, as replacement scheme or the additional project of described appliance controller part, arrange a kind of alternative device, this device only performs the function that rivet mounted apparatus is connected to the data cube computation portion/data-interface on upper stage arrangement and carries out record/acquisition by described upper stage arrangement to the process data occurred in installation process, such as power-stroke-data.
Preferably described is the force snesor with rivet core penetrating part for detecting the sensor arrangement of applied force.This realizes the more compact structure of described utensil.
Described pulling device preferably realizes by screw drive mechanism (Spindeltrieb), can be translational motion by convert rotational motion by described screw drive mechanism.Described stroke sensor is so arranged on described screw drive mechanism, thus realizes the indirect stroke measurment to described pulling device by the rotary motion of screw rod (Spindel).Do not need thus to use linear course detector, but precision is similar.
Described driver preferably realizes by electric motor, and wherein preferred described stroke sensor is so arranged on described motor, thus the indirect stroke measurment that can realize described pulling device by the rotary motion of described motor.This measuring technique can commercially obtain cheaply.Can also imagine, replace described pulling device and described motor by the Linear actuator with suitable linear course checkout gear.
Especially preferably describedly radio module, preferably WLAN module for wirelessly transmitting procedure data is comprised by utensil of the present invention.
Described process data is transferred to stage arrangement, such as process controller and/or appliance controller with can not depending on place thus.
Equally, the present invention includes a kind of method for running foregoing rivet mounted apparatus, the method has following steps:
A) detect by the stroke of described pulling device process by described stroke sensor with the form of run-length data in installation process;
B) in installation process by described force snesor according to the stroke of process detect the power applied by described pulling device with the form of force data.
Record described data subsequently.To this, described data are preferably dependently of each other detected with the form of power-stroke-data by appliance controller part that is integrated or outside.
Rivet and nut are especially reliably arranged on especially security-related construction package in process and achieve advantage described above in this by described method.
When carrying out CSRC by expectation to implemented process, thus centre preservation is carried out to it in the control device that recorded power-stroke-data preferably wirelessly can be transferred to higher level and/or the data storage leaving in included by described mounted apparatus.
Especially can analyze described installation process in quality by the control device of the appliance controller part included by described mounted apparatus directly in described utensil itself or by higher level when using the power-stroke-data recorded.There is provided the quite abundant information of the riveting process performed about the last time to user, described information is far away more than qualified/defective information like this.
Automatic data record can be realized by unique, compact utensil thus and be similar to category-A-be threaded (danger to health and life) reliably rivet being installed like that.
The present invention includes a kind of method for running production line in a kind of equipment, such as sheet material and intermetallic composite coating and similar devices equally, described equipment comprises process controller and at least one foregoing rivet mounted apparatus of at least one higher level.The process controller of described higher level wirelessly and/or is through a cable connected with described rivet mounted apparatus.Exchange by the data of sensing device generation used in described rivet mounted apparatus and the Process control devices of described higher level in installation process.
Describedly also autonomous, that is can be integrated into when there is no the necessity of higher controller in equipment noted earlier by rivet mounted apparatus of the present invention and only just to transfer data to the process controller of described higher level when needed.If necessary, integrated appliance controller even can perform the Central Control Function to the multiple rivet mounted apparatus in rivet mounted apparatus complex.
The process controller of described higher level and/or can carry out visual process to it and is such as transferred to linear controller described data analysis.The present invention also comprises a kind of processing unit (plant), preferably automatic riveted-joint apparatus for processing workpiece.Described processing unit (plant) comprises at least one foregoing rivet mounted apparatus.Additionally comprise: holding device, to be maintained at by rivet mounted apparatus described in this holding device in the Working position on the surface of described workpiece and/or can (vertically/flatly) motion; And at least one following apparatus, can flatly/vertical ground motion and/or be fixed by workpiece described in this device.
Even if described rivet mounted apparatus under this special case also can be enough when not having integrated controller, because can higher controller be used, described higher controller and described rivet mounted apparatus by appliance controller part integrated in described rivet mounted apparatus or by integrated in described rivet mounted apparatus, be so connected for the device be connected on described higher controller, make this higher controller can exchange with described rivet mounted apparatus the power-stroke-data provided in described rivet mounted apparatus.
Certainly also can imagine some flexible programs, described in these flexible programs, rivet mounted apparatus comprises integrated controller or even itself controls described processing unit (plant) and/or processing unit (plant) complex.
Accompanying drawing explanation
Fig. 1 illustrates the structure by rivet mounted apparatus of the present invention; And
Fig. 2 illustrates processing unit (plant).
Detailed description of the invention
Rivet mounted apparatus shown in Figure 1 is for installing the blind rivet or grommet nut that are made up of with the rivet core that can be separated rivet sleeve.A kind of battery driving implement for manually running is related at this.Be provided with the appliance head 10 of the mouth of pipe part had for keeping described rivet core.Along same axis 13, be disposed adjacent to one another on described appliance head 10 and/or there is the force snesor of rivet core penetrating part 9 and/or there is the trapezoidal screw of rivet core penetrating part or ball screw 7 and/or preferred rivet core container 12.The rivet core kept by described mouth of pipe part in installation process can pass assembly 10,9,7 noted earlier by delivery always to described rivet core container 12 thus after it is separated.
Described trapezoidal screw or ball screw 7 by motor coupler 5, preferred combination transmission mechanism 6, driven with skew (Versatz) if desired.Described trapezoidal screw or ball screw 7 arrange stroke sensor 8, and the trip sensor can detect the stroke by described trapezoidal screw or ball screw 7 process by the anglec of rotation by described trapezoidal screw or ball screw 7 process directly or indirectly.As an alternative, described stroke sensor 8 also can be arranged on described motor 5.
Reference numeral 11 represents the control electronic installation with communication module and display, and this control electronic installation also can be surrounded by described housing at least in part.Described rivet core container 12 also can at least in part only surround by described housing.
Come, to whole system power supply noted earlier, to be provided with bunch of cables 3 by battery 1 for this reason.Firing switch 4 is for connecting and cutting off.Reference numeral 2 represents and for the interface between the power electric device that manipulates described motor 5.
At least described assembly 2,3,5,6,7,8,9 completely surround by the housing of described rivet mounted apparatus, preferably also have described assembly 11 also surround by described housing.
Described control electronic installation 11 is equipped with data storage and is so connected with described sensor 8,9, the data volume provided continuously can be kept in described data storage and/or to it by this control electronic installation analyze by described sensor in installation process.
Preferably describedly comprise radio module 14, preferably WLAN(WLAN by rivet mounted apparatus of the present invention) module and/or mobile radio module (GSM/G3/G4), for wirelessly process data or the data of preserving being transferred to higher controller 15.These two modules also can such as activate according to signal quality and with the connection of data network alternatively." process data " refers to continuous print data flow, described data flow produces by described power and stroke sensing device in the installation process of blind rivet or grommet nut and thus for the data that representative specific installation process characterizes, described data especially allow to carry out quality analysis (power-stroke-data).
When using reference data set (power-stroke-data) or such quality analysis can be implemented by described utensil-control electronic installation 11 and/or by described upper stage arrangement 15.Thus, in the display of integrated utensil-control electronic installation 11, except the information (NOK=is defective) of pure OK/NOK, power-stroke-curve or relative analysis result can also be shown to user.Upper stage arrangement can use outside display for this reason.
This analysis then allows to assess the power-stroke-Tu of arbitrary riveting process that is single, that realize in production line inside.
Fig. 2 shows a kind of processing unit (plant) for processing workpiece 24, this processing unit (plant) comprises at least one rivet mounted apparatus 21 and comprises at least one instrument holding device 22, by described instrument holding device, described rivet mounted apparatus 21 to be maintained in the Working position on the surface of described workpiece 24 and can to move along direction that is vertical and/or level, and described processing unit (plant) has at least one Workpiece holding device 23, by described Workpiece holding device 23, described workpiece 24 can move along vertical direction and/or along the direction of level.Described processing unit (plant) can control by the higher controller 25 carrying out communication with described rivet mounted apparatus 21.Can also imagine, the controller be integrated in rivet mounted apparatus 21 controls described process.

Claims (12)

1., for installing the rivet mounted apparatus of blind rivet or the grommet nut be made up of with the rivet core that can be separated rivet sleeve, the battery driving implement in particular for manually running, have:
Appliance head (10), is provided with the mechanism for grabbing folder rivet core in described appliance head;
Pulling device (7), described pulling device is used for tractive rivet core;
And driver (5), described driver, for driving described pulling device (7), is wherein preferably provided with transmission mechanism (6) between described driver (5) and described pulling device (7),
It is characterized in that,
So arrange in described utensil for detect the first sensor (8) of stroke of process, make described first sensor can detect directly or indirectly described pulling device (7) the stroke of process, and the second sensor (9) so arranged in described utensil for detecting applied force, makes described second sensor can detect the traction force applied by described pulling device (7) directly or indirectly.
2. by last item rivet mounted apparatus according to claim 1, wherein said utensil comprises device (11), described device configuration is integrated appliance controller part and/or is configured to described utensil is connected to the interface on outside appliance controller part (15), and described device is so connected with first and second sensor described (8,9), makes described device (11) can obtain described sensing data.
3., by rivet mounted apparatus in any one of the preceding claims wherein, the wherein said sensor (9) for detecting applied traction force is configured to the force snesor with rivet core penetrating part.
4. by rivet mounted apparatus in any one of the preceding claims wherein, wherein said pulling device (7) realizes by screw drive mechanism, can be translational motion by convert rotational motion by described screw drive mechanism, wherein said stroke sensor (8) is so arranged on described screw drive mechanism, thus can by the indirect stroke measurment of rotary motion realization to described pulling device of described screw rod.
5. by rivet mounted apparatus in any one of the preceding claims wherein, wherein said driver (5) realizes by electric motor, and wherein preferred described stroke sensor (8) is so arranged on described motor, thus the indirect stroke measurment that can realize described pulling device by the rotary motion of described motor (5).
6., by rivet mounted apparatus in any one of the preceding claims wherein, wherein said utensil comprises radio module, preferably WLAN module and/or mobile radio module for wirelessly transmitting data.
7., for running the method by rivet mounted apparatus in any one of the preceding claims wherein, there are following steps:
-detect by the stroke of described pulling device (7) process by described stroke sensor (8) with the form of run-length data in installation process;
-in installation process, detect the power applied by described pulling device (7) with the form of force data by described force snesor (9).
8. by method according to claim 7, wherein by integrated and/or outside appliance controller part (11) preferably dependently of each other and record and/or processing said data with the form of power-stroke-data.
9., by method according to claim 8, wherein when using described power-stroke-data, especially in the quality of described installation process, described installation process being analyzed and making it visual.
10. for running a kind of method of equipment, described equipment comprises the process controller (15) of at least one higher level and at least one is by the rivet mounted apparatus according to any one of claim 1 to 6 noted earlier, during the communication that process controller (15) and the described rivet mounted apparatus of wherein said higher level are in preferred wireless is connected.
11. processing unit (plant)s for processing workpiece (24),
Comprise at least one by the rivet mounted apparatus (21) according to any one of claim 1 to 6;
And comprise at least one instrument holding device (22), by described instrument holding device, described rivet mounted apparatus (21) is maintained in the Working position on the surface of described workpiece (24) and/or can moves along direction that is vertical and/or level;
And have at least one Workpiece holding device (23), by described Workpiece holding device, described workpiece (24) can move along vertical direction and/or along the direction of level.
12. by processing unit (plant) according to claim 11, comprise the controller (25) of higher level, the controller of described higher level is so preferably wirelessly connected with described rivet mounted apparatus (21), and the controller of described higher level can be processed the power-stroke-data provided by described rivet mounted apparatus (21) together with described rivet mounted apparatus (21).
CN201410580474.8A 2013-10-28 2014-10-27 Intelligent rivet installation device Active CN104550616B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013221792.7 2013-10-28
DE102013221792.7A DE102013221792B4 (en) 2013-10-28 2013-10-28 Intelligent rivet setting tool

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CN104550616A true CN104550616A (en) 2015-04-29
CN104550616B CN104550616B (en) 2021-03-09

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN106180525A (en) * 2016-07-08 2016-12-07 广东南曦液压机械有限公司 Repeatable rivet intelligence riveting machine
CN106890922A (en) * 2015-12-21 2017-06-27 Vvg彼菲斯蒂冈斯技术两合有限公司 Operate the method and electric hand rivet driver of electric hand rivet driver
CN109261882A (en) * 2017-07-18 2019-01-25 车王电子股份有限公司 Riveter and its move back nail control method
US11673243B2 (en) 2018-09-05 2023-06-13 Milwaukee Electric Tool Corporation Blind rivet nut-setting tool

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DE102016116879A1 (en) 2016-09-08 2018-03-08 Tkr Spezialwerkzeuge Gmbh Nietadapter
JP6768998B2 (en) 2017-06-19 2020-10-14 株式会社マキタ Fastening tool
DE102017223713A1 (en) 2017-12-22 2019-06-27 Robert Bosch Gmbh Method and device for setting blind rivets or blind rivet nuts
US11654475B2 (en) 2020-06-03 2023-05-23 Milwaukee Electric Tool Corporation Rivet setting tool
DE102020129691A1 (en) 2020-11-11 2022-05-12 Bayerische Motoren Werke Aktiengesellschaft Method and device for producing a screw connection between a blind rivet thread element and a counter-thread element

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EP0456269A2 (en) * 1990-05-10 1991-11-13 Lobster Tool Co., Ltd Riveter
JPH0475882A (en) * 1990-07-13 1992-03-10 Makita Corp Motor driven tool
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CN106890922A (en) * 2015-12-21 2017-06-27 Vvg彼菲斯蒂冈斯技术两合有限公司 Operate the method and electric hand rivet driver of electric hand rivet driver
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CN106180525A (en) * 2016-07-08 2016-12-07 广东南曦液压机械有限公司 Repeatable rivet intelligence riveting machine
CN106180525B (en) * 2016-07-08 2018-09-25 广东南曦液压机械有限公司 Repeatable rivet intelligence riveting machine
CN109261882A (en) * 2017-07-18 2019-01-25 车王电子股份有限公司 Riveter and its move back nail control method
CN109261882B (en) * 2017-07-18 2020-05-15 车王电子股份有限公司 Rivet pulling machine and rivet withdrawing control method thereof
US11673243B2 (en) 2018-09-05 2023-06-13 Milwaukee Electric Tool Corporation Blind rivet nut-setting tool

Also Published As

Publication number Publication date
DE102013221792B4 (en) 2024-07-04
SE1451258A1 (en) 2015-04-29
DE102013221792A1 (en) 2015-05-13
CN104550616B (en) 2021-03-09
SE539906C2 (en) 2018-01-09

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