CN104550595A - Bush forging technology - Google Patents
Bush forging technology Download PDFInfo
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- CN104550595A CN104550595A CN201510017491.5A CN201510017491A CN104550595A CN 104550595 A CN104550595 A CN 104550595A CN 201510017491 A CN201510017491 A CN 201510017491A CN 104550595 A CN104550595 A CN 104550595A
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Abstract
The invention discloses a bush forging technology, including the following steps of: 1, chamfering one end of a steel ingot workblank, pressing feeder head at the other end to form pincers handles, cutting off excessive length, cutting water gap, and burring; 2, vertically placing the workblank into an upsetting plate part in a mold; 3, taking out the mold, punching a through hole by using a punch; 5, leveling the end face, penetrating a rod into an inner hole to press to be hexagonal and rounding, clearing angles, and enlarging the hole to the designed size; 6; leveling the end face, penetrating the rod again, pressing the small end to be hexagonal and drawing out, chamfering and rounding, leveling the end face, and slight enlarging the inner hole again to the designed size; 7, leveling and reshaping; 8, thermal processing after the infrared measured size is qualified. The bush forging technology has the advantages of being simple and convenient in technology, according to the bush forging technology, qualified product can be directly obtained by forging, the tissue fibers of the product is prevented from being damaged by turning processing, the service life is improved, and meanwhile, the processing amount is reduced, the material is saved, and the cost is lowered.
Description
Technical field
The present invention relates to a kind of Forging Technology, particularly a kind of Forging Technology of lining.
Background technology
Existing lining Forging Technology, its key step is: first woollen is carried out jumping-up punching, forms the cylindrical shape of a hollow, then puts into that lathe carries out machining to outer wall is shaping.Do although it is so and can form product, but there is following deficiency in such technique: 1. processing capacity is large, causes process time longer; 2., when carrying out turnery processing on lathe, make waste of material amount large, waste material, improve forging cost; 3. when carrying out turnery processing, destroying the fibr tissue of forging, affecting forging quality, thus cause the service life of product shorter.
Summary of the invention
Object of the present invention is just to provide a kind of lining Forging Technology that can improve lining quality.
The object of the invention is by such technical scheme realize, a kind of lining Forging Technology, is characterized in that, described technique adopts following steps: chamfered edge is carried out in steel ingot blank one end by (1), and other end pressure-pad mouth does pincers handle, excision additional length, water dividing gap, deburring; (2) blank is stood to putting into mould jumping-up dish portion; (3) take out mould, rush through hole with drift; (5) flat end face, penetrates endoporus and press six sides, round as a ball, clear angle, and reaming is to design size with horse rod; (6) flat end face, then penetrate horse rod, by little side pressure six side pulling, chamfering, round as a ball, flat end face, gentlier expand endoporus to design size; (7) smooth, shaping; (8) heat treatment is handed over after red survey size qualification.
Further, between above-mentioned (1) step and (2) step, be also provided with jumping-up and pull out step: jumping-up, loads drain cap by blank, and jumping-up is to design size; Pulling, takes out blank and presses cubic chamfering to become from all directions, round as a ball to design size, wrong pincers handle.
In order to seam blemish, before step (1), steel ingot blank need be heated to 1180 DEG C ~ 1220 DEG C.
In order to make blank have plasticity, be convenient to forging, before described jumping-up pulling step, need by blank heating to 1230 DEG C ~ 1270 DEG C.
In order to control to stop the temperature of forging, before described step (2), need by blank heating to 1200 DEG C ~ 1240 DEG C.
Owing to have employed technique scheme, the present invention has the advantage of simple process, it is adopted can directly to obtain qualified product by the means of forging, prevent turnery processing to the destruction of product tissue fibers, improve service life, meanwhile, also reduce processing capacity, save material, reduce cost.
Accompanying drawing explanation
Accompanying drawing of the present invention is described as follows:
Fig. 1 is bush structure schematic diagram of the present invention.
Detailed description of the invention
Be described in further detail the specific embodiment of the present invention below in conjunction with accompanying drawing, but the present invention is not limited to these embodiments, any improvement or alternative on the present embodiment essence spirit, still belongs to the claims in the present invention scope required for protection.
Embodiment 1: as shown in Figure 1, a kind of lining Forging Technology, described technique adopts following steps: chamfered edge is carried out in steel ingot blank one end by (1), and other end pressure-pad mouth does pincers handle, excision additional length, water dividing gap, deburring; (2) blank is stood to putting into mould jumping-up dish portion; (3) take out mould, rush through hole with drift; (5) flat end face, penetrates endoporus and press six sides, round as a ball, clear angle, and reaming is to design size with horse rod; (6) flat end face, then penetrate horse rod, by little side pressure six side pulling, chamfering, round as a ball, flat end face, gentlier expand endoporus to design size; (7) smooth, shaping; (8) heat treatment is handed over after red survey size qualification.
Due in above-mentioned technique, do not adopt turnery processing, the fibr tissue of product can be made to be destroyed, ensure that the quality of product, extend the service life of product.
Wherein, between above-mentioned (1) step and (2) step, be also provided with jumping-up and pull out step: jumping-up, loads drain cap by blank, and jumping-up is to design size; Pulling, takes out blank and presses cubic chamfering to become from all directions, round as a ball to design size, wrong pincers handle.Pulled out by jumping-up, can increase deflection, improve the internal soundness of blank, the column crystal of broken blank, crystal grain thinning, makes metal densification high, makes the internal flaw of product obtain seam, improves the quality of product.
Further, before step (1), steel ingot blank need be heated to 1180 DEG C ~ 1220 DEG C.Steel ingot blank is heated between this temperature, can the defect on seam surface, make the chemical composition of metal evenly.
Further, before described jumping-up pulling step, need by blank heating to 1230 DEG C ~ 1270 DEG C.Between blank heating to this temperature, the state that the plasticity of blank can be made to reach best, is convenient to subsequent handling and carries out shaping to it.
Wherein, before described step (2), need by blank heating to 1200 DEG C ~ 1240 DEG C.Do like this and can control to stop forging and make temperature, insulating product interior tissue.
Claims (5)
1. a lining Forging Technology, is characterized in that, described technique adopts following steps: chamfered edge is carried out in steel ingot blank one end by (1), and other end pressure-pad mouth does pincers handle, excision additional length, water dividing gap, deburring; (2) blank is stood to putting into mould jumping-up dish portion; (3) take out mould, rush through hole with drift; (5) flat end face, penetrates endoporus and press six sides, round as a ball, clear angle, and reaming is to design size with horse rod; (6) flat end face, then penetrate horse rod, by little side pressure six side pulling, chamfering, round as a ball, flat end face, gentlier expand endoporus to design size; (7) smooth, shaping; (8) heat treatment is handed over after red survey size qualification.
2. lining Forging Technology as claimed in claim 1, is characterized in that, be also provided with jumping-up and pull out step: jumping-up, loads drain cap by blank, and jumping-up is to design size between above-mentioned (1) step and (2) step; Pulling, takes out blank and presses cubic chamfering to become from all directions, round as a ball to design size, wrong pincers handle.
3. lining Forging Technology as claimed in claim 1, is characterized in that: before step (1), steel ingot blank need be heated to 1180 DEG C ~ 1220 DEG C.
4. lining Forging Technology as claimed in claim 2, is characterized in that: before described jumping-up pulling step, need by blank heating to 1230 DEG C ~ 1270 DEG C.
5. lining Forging Technology as claimed in claim 1, is characterized in that: before described step (2), need by blank heating to 1200 DEG C ~ 1240 DEG C.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510017491.5A CN104550595A (en) | 2015-01-14 | 2015-01-14 | Bush forging technology |
Applications Claiming Priority (1)
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CN201510017491.5A CN104550595A (en) | 2015-01-14 | 2015-01-14 | Bush forging technology |
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CN104550595A true CN104550595A (en) | 2015-04-29 |
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CN201510017491.5A Pending CN104550595A (en) | 2015-01-14 | 2015-01-14 | Bush forging technology |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105081158A (en) * | 2015-08-25 | 2015-11-25 | 中钢集团邢台机械轧辊有限公司 | Forging method for large forged steel break down (BD) roller |
CN108941404A (en) * | 2018-09-30 | 2018-12-07 | 中冶陕压重工设备有限公司 | A kind of free forging method of conically shaped platform forging |
CN109531159A (en) * | 2018-12-07 | 2019-03-29 | 海盐猛凌汽车配件有限公司 | Rear connecting bushing processing technology |
CN109531166A (en) * | 2018-09-29 | 2019-03-29 | 慈溪市龙山汽配有限公司 | A kind of copper sheathing streamline processing technology and processing unit (plant) |
CN113172392A (en) * | 2021-03-19 | 2021-07-27 | 中国船舶重工集团公司第七二五研究所 | Open type processing method of DN 20-DN 125 copper-nickel alloy BFe30-1-1 flange |
CN114453845A (en) * | 2022-03-03 | 2022-05-10 | 襄阳佰誉机械有限公司 | Machining process for high-precision deformation-resistant non-standard bushing |
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JP2003053473A (en) * | 2001-08-07 | 2003-02-26 | Kawasaki Seikoki:Kk | Method for manufacturing approximately cylindrical forged goods |
CN1736654A (en) * | 2004-08-19 | 2006-02-22 | 中国北车集团大同电力机车有限责任公司 | Integrated forging method of flange type step thin wall long sheath forging |
CN101391368A (en) * | 2008-10-30 | 2009-03-25 | 江苏森威精锻有限公司 | Machining method of deep-hole pin bush parts |
CN101417379A (en) * | 2007-10-27 | 2009-04-29 | 襄阳汽车轴承股份有限公司 | Tapered roller bearing ring double extension-sleeve forging technique |
CN101716643A (en) * | 2009-12-08 | 2010-06-02 | 黄石哈特贝尔精密锻造有限公司 | Double-side molding process and die of wheel hub bearing outer ring |
CN101850397A (en) * | 2009-03-31 | 2010-10-06 | 上海重型机器锻件厂 | Forging method of large-scale circular cylinder body and three-point anvil adopted by same |
CN102527897A (en) * | 2011-12-30 | 2012-07-04 | 中信重工机械股份有限公司 | Forging method for thin-walled step short sleeve type main shaft flange of water turbine |
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2015
- 2015-01-14 CN CN201510017491.5A patent/CN104550595A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2003053473A (en) * | 2001-08-07 | 2003-02-26 | Kawasaki Seikoki:Kk | Method for manufacturing approximately cylindrical forged goods |
CN1736654A (en) * | 2004-08-19 | 2006-02-22 | 中国北车集团大同电力机车有限责任公司 | Integrated forging method of flange type step thin wall long sheath forging |
CN101417379A (en) * | 2007-10-27 | 2009-04-29 | 襄阳汽车轴承股份有限公司 | Tapered roller bearing ring double extension-sleeve forging technique |
CN101391368A (en) * | 2008-10-30 | 2009-03-25 | 江苏森威精锻有限公司 | Machining method of deep-hole pin bush parts |
CN101850397A (en) * | 2009-03-31 | 2010-10-06 | 上海重型机器锻件厂 | Forging method of large-scale circular cylinder body and three-point anvil adopted by same |
CN101716643A (en) * | 2009-12-08 | 2010-06-02 | 黄石哈特贝尔精密锻造有限公司 | Double-side molding process and die of wheel hub bearing outer ring |
CN102527897A (en) * | 2011-12-30 | 2012-07-04 | 中信重工机械股份有限公司 | Forging method for thin-walled step short sleeve type main shaft flange of water turbine |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105081158A (en) * | 2015-08-25 | 2015-11-25 | 中钢集团邢台机械轧辊有限公司 | Forging method for large forged steel break down (BD) roller |
CN109531166A (en) * | 2018-09-29 | 2019-03-29 | 慈溪市龙山汽配有限公司 | A kind of copper sheathing streamline processing technology and processing unit (plant) |
CN108941404A (en) * | 2018-09-30 | 2018-12-07 | 中冶陕压重工设备有限公司 | A kind of free forging method of conically shaped platform forging |
CN109531159A (en) * | 2018-12-07 | 2019-03-29 | 海盐猛凌汽车配件有限公司 | Rear connecting bushing processing technology |
CN113172392A (en) * | 2021-03-19 | 2021-07-27 | 中国船舶重工集团公司第七二五研究所 | Open type processing method of DN 20-DN 125 copper-nickel alloy BFe30-1-1 flange |
CN114453845A (en) * | 2022-03-03 | 2022-05-10 | 襄阳佰誉机械有限公司 | Machining process for high-precision deformation-resistant non-standard bushing |
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