CN104543402A - Preparation method of fermentation-state iron feed additive - Google Patents
Preparation method of fermentation-state iron feed additive Download PDFInfo
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 292
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 146
- 239000003674 animal food additive Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims description 42
- 238000000855 fermentation Methods 0.000 claims abstract description 73
- 230000004151 fermentation Effects 0.000 claims abstract description 73
- 244000005700 microbiome Species 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000000758 substrate Substances 0.000 claims abstract description 27
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000012216 screening Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000002893 slag Substances 0.000 claims abstract description 12
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 25
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 23
- 229910052725 zinc Inorganic materials 0.000 claims description 23
- 239000011701 zinc Substances 0.000 claims description 23
- 238000001035 drying Methods 0.000 claims description 14
- 239000007640 basal medium Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 13
- 235000000346 sugar Nutrition 0.000 claims description 13
- 238000011081 inoculation Methods 0.000 claims description 12
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 10
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 10
- 239000004202 carbamide Substances 0.000 claims description 10
- 241000894006 Bacteria Species 0.000 claims description 9
- 230000001954 sterilising effect Effects 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 claims description 7
- 239000001888 Peptone Substances 0.000 claims description 5
- 108010080698 Peptones Proteins 0.000 claims description 5
- 235000015278 beef Nutrition 0.000 claims description 5
- 239000012153 distilled water Substances 0.000 claims description 5
- 235000019319 peptone Nutrition 0.000 claims description 5
- 239000011780 sodium chloride Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000002054 inoculum Substances 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 238000012856 packing Methods 0.000 claims description 4
- 239000011343 solid material Substances 0.000 claims description 4
- 235000015099 wheat brans Nutrition 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 3
- 239000001963 growth medium Substances 0.000 claims description 2
- 241000233866 Fungi Species 0.000 claims 7
- 238000001816 cooling Methods 0.000 claims 1
- 238000012136 culture method Methods 0.000 claims 1
- 230000001186 cumulative effect Effects 0.000 claims 1
- 238000011534 incubation Methods 0.000 claims 1
- 238000005070 sampling Methods 0.000 claims 1
- 238000009461 vacuum packaging Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 52
- 230000000813 microbial effect Effects 0.000 abstract description 19
- 238000010521 absorption reaction Methods 0.000 abstract description 16
- 239000000843 powder Substances 0.000 abstract description 11
- 239000000047 product Substances 0.000 abstract description 9
- 150000001413 amino acids Chemical class 0.000 abstract description 6
- -1 bran Substances 0.000 abstract description 6
- 239000006227 byproduct Substances 0.000 abstract description 5
- XBDUTCVQJHJTQZ-UHFFFAOYSA-L iron(2+) sulfate monohydrate Chemical compound O.[Fe+2].[O-]S([O-])(=O)=O XBDUTCVQJHJTQZ-UHFFFAOYSA-L 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010565 inoculated fermentation Methods 0.000 abstract 1
- 244000063299 Bacillus subtilis Species 0.000 description 24
- 235000014469 Bacillus subtilis Nutrition 0.000 description 24
- 239000002609 medium Substances 0.000 description 24
- 239000007787 solid Substances 0.000 description 19
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 235000017557 sodium bicarbonate Nutrition 0.000 description 12
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 12
- 229940082629 iron antianemic preparations Drugs 0.000 description 7
- SURQXAFEQWPFPV-UHFFFAOYSA-L iron(2+) sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Fe+2].[O-]S([O-])(=O)=O SURQXAFEQWPFPV-UHFFFAOYSA-L 0.000 description 7
- 241000193830 Bacillus <bacterium> Species 0.000 description 6
- 235000019750 Crude protein Nutrition 0.000 description 6
- 239000011790 ferrous sulphate Substances 0.000 description 6
- 235000003891 ferrous sulphate Nutrition 0.000 description 6
- 238000001095 inductively coupled plasma mass spectrometry Methods 0.000 description 6
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 6
- 241001465754 Metazoa Species 0.000 description 5
- 238000004659 sterilization and disinfection Methods 0.000 description 5
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 4
- WJEIYVAPNMUNIU-UHFFFAOYSA-N [Na].OC(O)=O Chemical compound [Na].OC(O)=O WJEIYVAPNMUNIU-UHFFFAOYSA-N 0.000 description 3
- 235000013877 carbamide Nutrition 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000012258 culturing Methods 0.000 description 3
- 235000015872 dietary supplement Nutrition 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 229960002089 ferrous chloride Drugs 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 3
- 238000011545 laboratory measurement Methods 0.000 description 3
- 235000013379 molasses Nutrition 0.000 description 3
- 229920001592 potato starch Polymers 0.000 description 3
- 230000004083 survival effect Effects 0.000 description 3
- 238000000209 wet digestion Methods 0.000 description 3
- 235000016804 zinc Nutrition 0.000 description 3
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 3
- 229960001763 zinc sulfate Drugs 0.000 description 3
- 229910000368 zinc sulfate Inorganic materials 0.000 description 3
- 206010022971 Iron Deficiencies Diseases 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 210000002919 epithelial cell Anatomy 0.000 description 2
- 235000021552 granulated sugar Nutrition 0.000 description 2
- 244000144972 livestock Species 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000011592 zinc chloride Substances 0.000 description 2
- 235000005074 zinc chloride Nutrition 0.000 description 2
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 208000007502 anemia Diseases 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000009920 chelation Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 229960002413 ferric citrate Drugs 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000003278 haem Chemical class 0.000 description 1
- NPFOYSMITVOQOS-UHFFFAOYSA-K iron(III) citrate Chemical compound [Fe+3].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NPFOYSMITVOQOS-UHFFFAOYSA-K 0.000 description 1
- 238000009629 microbiological culture Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
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- Micro-Organisms Or Cultivation Processes Thereof (AREA)
Abstract
一种发酵态铁饲料添加剂的制备方法,首先采用酒精工业黄水、麸皮、粉渣等工农业副产物为原料制备发酵基质,然后通过微生物筛选与驯化培养获得富铁微生物,并将其接种在所得的发酵基质中进行发酵,再将发酵后的物料进行干燥、粉碎、包装即制得产品。与化学合成的铁饲料添加剂相比,本发明采用粉渣、麸皮、酒精工业黄水等副产物作为培养原料和基质,从而扩大了资源利用,降低了铁饲料添加剂的生产成本,而且制备的发酵态铁饲料添加剂生物有效性更稳定,吸收率更高,其铁吸收率在24.7%以上,是一水硫酸亚铁吸收率的5.7倍,氨基酸螯合铁吸收率的1.8倍。A method for preparing a fermented iron feed additive. Firstly, the fermented substrate is prepared by using industrial and agricultural by-products such as alcohol industrial yellow water, bran, and powder slag as raw materials, and then iron-rich microorganisms are obtained through microbial screening and domestication culture, and inoculated Fermentation is carried out in the obtained fermentation substrate, and then the fermented material is dried, pulverized and packaged to obtain the product. Compared with chemically synthesized iron feed additives, the present invention uses by-products such as slag, bran, and alcohol industrial yellow water as culture materials and substrates, thereby expanding resource utilization and reducing the production cost of iron feed additives, and the prepared The bioavailability of fermented iron feed additives is more stable and the absorption rate is higher. Its iron absorption rate is above 24.7%, which is 5.7 times that of ferrous sulfate monohydrate and 1.8 times that of amino acid chelated iron.
Description
技术领域 technical field
本发明涉及一种生物饲料加工领域,尤其是利用微生物制备发酵态铁饲料添加剂的方法。 The invention relates to the field of biological feed processing, in particular to a method for preparing a fermented iron feed additive by using microorganisms.
背景技术 Background technique
铁是动物体必需的微量矿物元素之一,缺铁多见于幼龄畜禽、繁殖家畜等。缺铁可导致动物生产性能下降,抵抗力降低,严重时贫血等。因此,通过在饲料中额外添加铁制剂是满足动物体铁需要的重要措施。但是研究发现,无机态铁制剂(如硫酸亚铁、氯化亚铁等)的生物有效性较低,其吸收利用率低于10%,其余铁通过粪便排入环境,造成污染。近些年的研究发现,有机螯合态铁制剂、血红素铁、动物性饲料铁等有机态铁制剂的利用率显著高于无机态铁。这大大激起了研究者们对有机态铁制剂研究的兴趣,一些有机态铁制剂也不断被开发,如柠檬酸铁、葡萄糖铁、EDTA-FeNa、氨基酸螯合铁等。但是随着研究的深入,发现人工合成的有机态铁其利用率并不稳定,一些研究甚至发现,有机态铁制剂的利用率还不如硫酸亚铁的高。 Iron is one of the essential trace mineral elements for animals, iron deficiency is more common in young livestock and poultry, breeding livestock and so on. Iron deficiency can lead to decreased animal production performance, reduced resistance, and anemia in severe cases. Therefore, adding additional iron preparations to the feed is an important measure to meet the iron requirements of animals. However, studies have found that inorganic iron preparations (such as ferrous sulfate, ferrous chloride, etc.) have low bioavailability, and their absorption and utilization rate is less than 10%, and the rest of iron is discharged into the environment through feces, causing pollution. Studies in recent years have found that the utilization rate of organic iron preparations such as organic chelated iron preparations, heme iron, and animal feed iron is significantly higher than that of inorganic iron. This has greatly aroused researchers' interest in the study of organic iron preparations, and some organic iron preparations have been continuously developed, such as ferric citrate, ferric glucose, EDTA-FeNa, and amino acid chelated iron. However, with the deepening of research, it was found that the utilization rate of artificially synthesized organic iron was not stable, and some studies even found that the utilization rate of organic iron preparations was not as high as that of ferrous sulfate.
微生物是广泛存在于自然界的生物体,近些年来,一些有益于人体、动物体的微生物种类被发现,并被开发成保健品、药物、饲料添加剂等。 Microorganisms are organisms that widely exist in nature. In recent years, some types of microorganisms that are beneficial to humans and animals have been discovered and developed into health products, drugs, and feed additives.
本发明从中华人民共和国农业部1126号公告《饲料添加剂品种目录(2008)》批准使用的微生物中筛选可用微生物,并通过驯化培养、发酵参数筛选等,研制具有较高吸收利用率的发酵态铁饲料添加剂。 The present invention screens available microorganisms from the microorganisms approved for use in the "Feed Additives Category Catalog (2008)" Announcement No. 1126 of the Ministry of Agriculture of the People's Republic of China, and develops fermented iron with high absorption and utilization rate through domestication and cultivation, fermentation parameter screening, etc. Feed additives.
发明内容 Contents of the invention
本发明的目的在于提供一种发酵态铁饲料添加剂的制备方法,通过对微生物的筛选以及驯化培养获得富铁能力强的微生物菌种,并且采用酒精工业黄水、麸皮等工、农业副产物作为微生物培养基质,进行发酵态铁饲料添加剂的制备,有效提高饲料添加剂中铁的吸收利用率,并且大大降低了有机态铁饲料添加剂的生产成本,同时达到资源再利用,降低环境污染等目的,而且也解决了制备过程中各项参数的确定及发酵物料的干燥、包装等技术问题。 The purpose of the present invention is to provide a method for preparing fermented iron feed additives, obtain microbial strains with strong iron-enrichment ability through screening and domestication of microorganisms, and use industrial and agricultural by-products such as alcohol industry yellow water and bran As a microbial culture substrate, the preparation of fermented iron feed additives can effectively improve the absorption and utilization rate of iron in feed additives, and greatly reduce the production cost of organic iron feed additives. At the same time, it can achieve the purpose of resource reuse and reduce environmental pollution. It also solves technical problems such as the determination of various parameters in the preparation process and the drying and packaging of fermented materials.
本发明解决上述技术问题所采用的技术方案是: The technical solution adopted by the present invention to solve the problems of the technologies described above is:
一种发酵态铁饲料添加剂的制备方法,首先,将固体原料和液体原料以1:1~2的比例混合得到发酵底物,再向其中接种微生物进行发酵,发酵完毕后将得到的物料干燥、包装即制得产品,其中所述的微生物为经过筛选及驯化培养而获得的富铁能力强的微生物,具体的制备方法包括以下步骤: A method for preparing a fermented iron feed additive. Firstly, mixing a solid raw material and a liquid raw material at a ratio of 1:1 to 2 to obtain a fermentation substrate, then inoculating microorganisms therein for fermentation, and drying the obtained material after the fermentation is completed, The product is obtained by packaging, wherein the microorganism is a microorganism with strong iron-rich ability obtained through screening and domestication. The specific preparation method includes the following steps:
1、发酵原料的准备 1. Preparation of fermentation raw materials
所述发酵原料包括固体原料与液体原料,其中的固体原料按照重量百分比,其组成为:铁原料5.67%、粉渣27.5%、麸皮66.5%、尿素0.12%、糖0.15%、碳酸氢钠0.05%、锌0.01%,其中所述的铁为二价态铁,锌为无机态锌;所述的液体原料为从板框压滤机的板框直接收集的酒精工业黄水,然后经过滤、灭菌后利用碳酸氢钠或氢氧化钠将pH调节至7.2~7.5得到,所述的灭菌方法是:将过滤后的酒精工业黄水在高压灭菌锅中于121℃条件下灭菌15~20min,冷却。 The fermentation raw materials include solid raw materials and liquid raw materials, wherein the solid raw materials are composed of 5.67% iron raw materials, 27.5% powder slag, 66.5% bran, 0.12% urea, 0.15% sugar, 0.05% sodium bicarbonate %, zinc 0.01%, wherein said iron is divalent iron, and zinc is inorganic state zinc; Described liquid raw material is the alcohol industrial yellow water that directly collects from the plate frame of plate-and-frame filter press, then through filtering, After sterilization, use sodium bicarbonate or sodium hydroxide to adjust the pH to 7.2~7.5. The sterilization method is: sterilize the filtered alcohol industrial yellow water in an autoclave at 121°C for 15 ~20min, cool down.
2、微生物的筛选及驯化培养 2. Screening and domestication of microorganisms
2.1、配制含铁基础培养和含铁梯度培养基 2.1. Preparation of iron-containing basal culture and iron-containing gradient medium
含铁基础培养基的制法是:将牛肉膏5g、蛋白胨10g、氯化钠5g、铁100mg溶解于蒸馏水中并定容至1L,然后调整pH至7.2~7.5,备用; The preparation method of the iron-containing basal medium is: dissolve 5 g of beef extract, 10 g of peptone, 5 g of sodium chloride, and 100 mg of iron in distilled water and set the volume to 1 L, then adjust the pH to 7.2~7.5, and set aside;
含铁梯度培养基的制法是:按照上述含铁基础培养基的制法,将铁含量在100mg的基础上依次递增10%,培养基的总体积为1L,依次配置梯度培养基备用; The preparation method of the iron-containing gradient medium is: according to the above-mentioned preparation method of the iron-containing basic medium, the iron content is gradually increased by 10% on the basis of 100 mg, the total volume of the medium is 1 L, and the gradient medium is sequentially prepared for standby;
2.2、微生物的筛选 2.2. Screening of microorganisms
将中华人民共和国农业部1126号公告《饲料添加剂品种目录(2008)》中的微生物按照5~8%的接种量,分别接种在步骤2.1所制备的含铁基础培养基中,并且一个含铁基础培养基上接种一种微生物,在36.5~37.2℃、55r/min的恒温培养箱内培养18h后,记录各种微生物数量,数量最多者被筛选作为发酵用的微生物菌种; Inoculate the microorganisms in the “Catalogue of Feed Additives (2008)” in Bulletin No. 1126 of the Ministry of Agriculture of the People’s Republic of China in the iron-containing basal medium prepared in step 2.1 according to the inoculum amount of 5-8%, and one iron-containing basal medium Inoculate a microorganism on the culture medium, cultivate it in a constant temperature incubator at 36.5~37.2°C and 55r/min for 18 hours, record the number of various microorganisms, and the one with the largest number is selected as the microbial strain for fermentation;
2.3、微生物的驯化培养 2.3. Domestication and cultivation of microorganisms
在与步骤2.2同样的培养条件下,将步骤2.2所筛选的微生物菌种依次培养于步骤2.1中所制备的含铁梯度培养基中,然后测定微生物中的铁含量,铁含量高者为富铁能力强,从而获得富铁能力强的微生物菌种,备用。 Under the same culture conditions as in step 2.2, the microbial strains screened in step 2.2 were sequentially cultured in the iron-containing gradient medium prepared in step 2.1, and then the iron content in the microorganisms was determined, and those with high iron content were iron-rich Strong ability, so as to obtain microbial strains with strong iron-enriching ability, for future use.
3、微生物的接种发酵 3. Inoculation and fermentation of microorganisms
3.1、微生物菌种的扩大培养 3.1. Expanded cultivation of microbial strains
将经过步骤2中微生物的筛选以及驯化培养得到的富铁能力强的微生物菌种接种于处理后的酒精工业黄水中进行培养,其接种量为5~8%,培养温度36.5~37.2℃,培养时间18h,从而获得用于发酵的微生物菌种液,备用; Inoculate the microbial strains with strong iron-rich ability obtained through the screening of microorganisms in step 2 and domestication culture into the treated alcohol industrial yellow water for cultivation. Time 18h, thereby obtains the microbial strain liquid that is used for fermentation, standby;
3.2、制备发酵基质 3.2. Preparation of fermentation substrate
取经步骤3.1扩大培养所得的微生物菌种液进行活菌检查,当活菌数达到1×109 cfu/mL时,将其按照重量比为5~8%的比例混入经步骤1混合后的固体原料中,并按照固液比1:1.5的比例添加步骤1所处理的酒精工业黄水,搅拌混匀,然后调整pH至7.2~7.5得到发酵基质; Take the microbial strain solution obtained from the expanded culture in step 3.1 for live bacteria inspection. When the number of viable bacteria reaches 1×10 9 cfu/mL, mix it into the solid mixed in step 1 at a weight ratio of 5-8%. In the raw material, add the alcohol industrial yellow water processed in step 1 according to the solid-to-liquid ratio of 1:1.5, stir and mix, and then adjust the pH to 7.2 to 7.5 to obtain the fermentation substrate;
3.3、发酵基质的发酵 3.3. Fermentation of fermentation substrate
将3.2所得的发酵基质置于36.5~37.2℃的恒温培养箱内发酵22~24h,得到发酵物料。 Put the fermentation substrate obtained in 3.2 in a constant temperature incubator at 36.5-37.2°C to ferment for 22-24 hours to obtain fermentation materials.
4、发酵物料的干燥与包装 4. Drying and packaging of fermented materials
将步骤3.3中所得的发酵物料置于65℃电热恒温干燥箱内,并不断翻动物料,每间隔半个小时对物料进行取样测定含水量,至物料含水量降至12%~14%即为干燥,然后将干燥后的物料取出粉碎,从而获得发酵态铁饲料添加剂成品,并真空包装,真空度为0.085~0.095Mpa。 Put the fermented material obtained in step 3.3 in a 65°C electric heating constant temperature drying box, and keep turning the material, and take samples of the material every half an hour to measure the water content, until the water content of the material drops to 12%~14%, it is dry , and then the dried material is taken out and pulverized to obtain the finished fermented iron feed additive, which is vacuum-packed with a vacuum degree of 0.085-0.095Mpa.
其中,所述的铁原料可以为一水硫酸亚铁、五水硫酸亚铁、七水硫酸亚铁、氯化亚铁等二价态铁,并通过查找产品说明或实验室测定的方法确定铁含量。 Wherein, the iron raw material can be divalent iron such as ferrous sulfate monohydrate, ferrous sulfate pentahydrate, ferrous sulfate heptahydrate, ferrous chloride, etc., and the iron can be determined by searching product descriptions or laboratory measurements. content.
所述的碳酸氢钠为分析纯,所述的锌为硫酸锌、氯化锌等无机态锌。 The sodium bicarbonate is analytically pure, and the zinc is inorganic zinc such as zinc sulfate and zinc chloride.
与现有技术相比,本发明的有益效果是: Compared with prior art, the beneficial effect of the present invention is:
(1)与化学合成的有机态铁饲料添加剂相比,本发明采用粉渣、麸皮、酒精工业黄水等副产物作为培养原料和基质,从而扩大了资源利用,降低了铁饲料添加剂的生产成本; (1) Compared with chemically synthesized organic iron feed additives, the present invention uses by-products such as slag, bran, and alcohol industry yellow water as culture materials and substrates, thereby expanding resource utilization and reducing the production of iron feed additives. cost;
(2)与化学合成的有机态铁饲料添加剂相比,本发明制备的发酵态铁饲料添加剂生物有效性更稳定,吸收率更高,采用Caco-2上皮细胞吸收模型研究发现,其吸收率在24.7%以上,而目前无机硫酸亚铁(一水)的吸收率为4.33%,氨基酸螯合铁(复合氨基酸,市售)的吸收率为13.6%,因此,本发明制备的发酵态铁饲料添加剂铁吸收率分别是一水硫酸亚铁和氨基酸螯合铁的5.7倍和1.8倍; (2) Compared with chemically synthesized organic iron feed additives, the fermented iron feed additives prepared by the present invention have more stable bioavailability and higher absorption rate. The Caco-2 epithelial cell absorption model is used to find that the absorption rate is between More than 24.7%, while the absorption rate of inorganic ferrous sulfate (monohydrate) is 4.33% at present, the absorption rate of amino acid chelated iron (compound amino acid, commercially available) is 13.6%, therefore, the fermented state iron feed additive prepared by the present invention The iron absorption rate is 5.7 times and 1.8 times that of ferrous sulfate monohydrate and amino acid chelated iron, respectively;
(3)本发明通过对微生物进行筛选和驯化培养,更具针对性,提高了微生物发酵的效率,并保证了发酵态铁饲料添加剂中具有较高的铁吸收率; (3) The present invention is more targeted by screening and domesticating microorganisms, improves the efficiency of microbial fermentation, and ensures a higher iron absorption rate in fermented iron feed additives;
(4)提供了一种基于酒精工业黄水、麸皮等工、农业副产物为基质制作发酵态铁饲料添加剂的一系列方法步骤,包括固体物料组成与比例、培养物料化学性质调控、发酵参数筛选等。 (4) Provides a series of method steps for producing fermented iron feed additives based on industrial and agricultural by-products such as yellow water and bran in the alcohol industry, including the composition and proportion of solid materials, control of chemical properties of culture materials, fermentation parameters screening etc.
具体实施方式 Detailed ways
下面通过具体实施例以及相关的试验例对本发明作进一步的说明。 The present invention will be further described below through specific examples and relevant test examples.
实施例1:一种发酵态铁饲料添加剂的制备方法,包括发酵原料的准备、微生物的筛选及驯化培养、微生物的接种发酵以及发酵物料的干燥与包装,所述制备方法包括以下具体步骤: Embodiment 1: A kind of preparation method of fermented state iron feed additive, comprises the preparation of fermented raw material, the screening of microorganism and domestication culture, the inoculation fermentation of microorganism and the drying and packing of fermented material, and described preparation method comprises the following concrete steps:
1、发酵原料的准备 1. Preparation of fermentation raw materials
所述发酵原料包括固体原料与液体原料。 The fermentation raw materials include solid raw materials and liquid raw materials.
固体原料包括铁原料、粉渣、麸皮、尿素以及作为营养补充剂的糖、碳酸氢钠和锌,其中,铁原料为一水硫酸亚铁,并通过查找产品说明或实验室测定的方法确定铁含量;粉渣为马铃薯粉渣,风干基础,粗蛋白含量22.5%;麸皮为小麦麸,风干基础,粗蛋白含量15.3%;尿素为市售品,使用前要求不结块、不潮解;糖可以为白砂糖、红糖、糖蜜等;碳酸氢钠为分析纯;锌为硫酸锌。按照固体原料的重量百分比,将上述固体原料进行混合均匀备用,其具体比例为:铁原料(以铁计)5.67%、粉渣27.5%、麸皮66.5%、尿素0.12%、糖0.15%、碳酸氢钠0.05%、锌(以锌计)0.01%。 Solid raw materials include iron raw materials, powder slag, bran, urea, sugar, sodium bicarbonate and zinc as nutritional supplements, wherein the iron raw material is ferrous sulfate monohydrate, which is determined by looking up product descriptions or laboratory measurements Iron content; powder slag is potato flour slag, air-dried basis, crude protein content 22.5%; bran is wheat bran, air-dried basis, crude protein content 15.3%; urea is a commercially available product, and it is required not to agglomerate or deliquescence before use; Sugar can be white granulated sugar, brown sugar, molasses, etc.; sodium bicarbonate is analytically pure; zinc is zinc sulfate. According to the weight percentage of solid raw materials, the above solid raw materials are mixed evenly for later use. The specific ratios are: iron raw materials (calculated as iron) 5.67%, powder residue 27.5%, bran 66.5%, urea 0.12%, sugar 0.15%, carbonic acid Sodium hydrogen 0.05%, zinc (calculated as zinc) 0.01%.
所述的液体原料为从板框压滤机的板框中直接收集的酒精工业黄水,在密封的容器中过滤、灭菌,然后利用碳酸氢钠或氢氧化钠将pH调节至7.2后,放入冰箱中贮存备用,其中,所述的灭菌方法为:将酒精工业黄水在高压灭菌锅中121℃灭菌15min,冷却。 The liquid raw material is the alcohol industrial yellow water directly collected from the plate and frame of the plate and frame filter press, which is filtered and sterilized in a sealed container, and then the pH is adjusted to 7.2 by using sodium bicarbonate or sodium hydroxide. Store in a refrigerator for later use, wherein the sterilization method is: sterilize alcohol industrial yellow water at 121° C. for 15 minutes in an autoclave, and cool.
2、微生物的筛选及驯化培养 2. Screening and domestication of microorganisms
2.1、配制含铁基础培养和含铁梯度培养基 2.1. Preparation of iron-containing basal culture and iron-containing gradient medium
含铁基础培养基的制法是:将牛肉膏5g、蛋白胨10g、氯化钠5g、铁100mg溶解于蒸馏水中,并定容至1L,然后调整pH至7.2,备用; The preparation method of the iron-containing basal medium is: dissolve 5 g of beef extract, 10 g of peptone, 5 g of sodium chloride, and 100 mg of iron in distilled water, and set the volume to 1 L, then adjust the pH to 7.2, and set aside;
含铁梯度培养基的制法是:按照上述含铁基础培养基的制法,将铁含量在100mg的基础上依次递增10%,培养基的总体积为1L,依次配置铁梯度培养基备用; The preparation method of the iron-containing gradient medium is: according to the above-mentioned preparation method of the iron-containing basic medium, the iron content is gradually increased by 10% on the basis of 100 mg, the total volume of the medium is 1 L, and the iron gradient medium is successively prepared for standby;
2.2、微生物的筛选 2.2. Screening of microorganisms
将中华人民共和国农业部1126号公告《饲料添加剂品种目录(2008)》中的微生物,按照5%的接种比例分别接种至步骤2.1所制备的含铁基础培养基中,在36.5℃、55r/min的恒温培养箱内培养18h后,记录各种微生物数量,数量最多者被筛选作为发酵用的微生物菌种,经测算,枯草芽孢杆菌的数量最多,被筛选作为发酵用微生物菌种。 Inoculate the microorganisms in the "Feed Additive Variety Catalog (2008)" announced by the Ministry of Agriculture of the People's Republic of China No. 1126 into the iron-containing basal medium prepared in step 2.1 at an inoculation ratio of 5%. After culturing in a constant temperature incubator for 18 hours, the number of various microorganisms was recorded, and those with the largest number were selected as microbial strains for fermentation. According to calculations, the number of Bacillus subtilis was the largest and were screened as microbial strains for fermentation.
2.3、微生物的驯化培养 2.3. Domestication and cultivation of microorganisms
在同样的培养条件下,将步骤2.2所筛选的枯草芽孢杆菌依次培养于步骤2.1中所制备的含铁梯度培养基中,通过平板计数法统计在一定高铁浓度下枯草芽孢杆菌能够生存繁殖的数量,生存繁殖数量越多说明耐铁能力强;同时,在3000r/min下离心,获得枯草芽孢杆菌,采用传统湿法消煮后,用电感耦合等离子体质谱仪(ICP-MS)测定枯草芽孢杆菌中的铁含量,铁含量高即为富铁能力强,从而获得富铁能力强的枯草芽孢杆菌菌种,备用。 Under the same culture conditions, the Bacillus subtilis screened in step 2.2 is successively cultivated in the iron-containing gradient medium prepared in step 2.1, and the number of Bacillus subtilis that can survive and reproduce under a certain high iron concentration is counted by plate counting , the greater the survival and reproduction number, the stronger the iron resistance; at the same time, centrifuge at 3000r/min to obtain Bacillus subtilis, and after traditional wet digestion, use inductively coupled plasma mass spectrometry (ICP-MS) to determine Bacillus subtilis Iron content in the bacillus, high iron content means strong iron-enriching ability, thereby obtaining Bacillus subtilis strains with strong iron-enriching ability for future use.
3、所述微生物的接种发酵包括以下步骤: 3, the inoculation fermentation of described microorganism comprises the following steps:
3.1、微生物菌种的扩大培养 3.1. Expanded cultivation of microbial strains
将步骤2.3中经驯化培养后的枯草芽孢杆菌菌种按照5%的比例接种于经步骤1处理所得的酒精工业黄水中进行培养,培养温度36.5℃,培养时间18h,从而获得用于发酵的枯草芽孢杆菌菌种液,备用; Inoculate the bacillus subtilis strains that have been domesticated and cultivated in step 2.3 in the proportion of 5% in the alcohol industrial yellow water obtained from the treatment in step 1 for cultivation, the cultivation temperature is 36.5°C, and the cultivation time is 18h, so as to obtain subtilis for fermentation Bacillus seed liquid, spare;
3.2、制备发酵基质 3.2. Preparation of fermentation substrate
取3.1所得的枯草芽孢杆菌菌种液进行活菌检查,当活菌数达到1×109 cfu/mL时,将其按照5%的比例混入步骤1制备的固体原料中,并按照固液比1:1.5的比例添加步骤1所处理的酒精工业黄水,搅拌混匀,然后调整pH至7.2得到发酵基质; Take the Bacillus subtilis seed liquid obtained in 3.1 for live bacteria inspection. When the number of viable bacteria reaches 1×10 9 cfu/mL, mix it into the solid raw material prepared in step 1 at a ratio of 5%, and mix it according to the solid-liquid ratio Add the alcohol industrial yellow water processed in step 1 at a ratio of 1:1.5, stir and mix, then adjust the pH to 7.2 to obtain the fermentation substrate;
3.3、发酵基质的发酵 3.3. Fermentation of fermentation substrate
将3.2所得的发酵基质置于36.5℃的恒温培养箱内发酵22h,得到发酵物料。 Put the fermentation substrate obtained in 3.2 in a constant temperature incubator at 36.5° C. to ferment for 22 hours to obtain fermentation materials.
4、发酵物料的干燥与包装 4. Drying and packaging of fermented materials
将步骤3.3中所得的发酵物料置于65℃电热恒温干燥箱内,并不断翻动物料,每间隔半小时进行取样测定含水量,直至物料水分损失至12%即为干燥,然后将干燥后的物料取出粉碎,并过80目筛,从而获得发酵态锌饲料添加剂成品,以1000g为单位用复合薄膜进行真空包装,真空度为0.085Mpa。 Put the fermented material obtained in step 3.3 in a 65°C electric constant temperature drying box, and constantly turn the material, and take samples every half an hour to measure the water content until the material loses 12% of the moisture, then dry the material Take out and pulverize, and pass through an 80-mesh sieve to obtain the finished fermented zinc feed additive, which is vacuum-packed with a composite film in units of 1000 g, and the vacuum degree is 0.085Mpa.
实施例2:一种发酵态铁饲料添加剂的制备方法,包括发酵原料的准备、微生物的筛选及驯化培养、微生物的接种发酵以及发酵物料的干燥与包装,所述制备方法包括如下步骤: Embodiment 2: A kind of preparation method of fermented state iron feed additive, comprises the preparation of fermentation raw material, the screening of microorganism and domestication culture, the inoculation fermentation of microorganism and the drying and packing of fermented material, described preparation method comprises the following steps:
1、发酵原料的准备 1. Preparation of fermentation raw materials
所述发酵原料包括固体原料与液体原料。 The fermentation raw materials include solid raw materials and liquid raw materials.
固体原料包括铁原料、粉渣、麸皮、尿素以及作为营养补充剂的糖、碳酸氢钠和锌,其中,铁原料为五水硫酸亚铁,并通过查找产品说明或实验室测定的方法确定铁含量;粉渣为马铃薯粉渣,风干基础,粗蛋白含量22.5%;麸皮为小麦麸,风干基础,粗蛋白含量15.3%;尿素为市售品,使用前要求不结块、不潮解;糖可以为白砂糖、红糖、糖蜜等;碳酸氢钠为分析纯;锌为硫酸锌。按照固体原料的重量百分比,将上述固体原料进行混合均匀备用,其具体比例为:铁原料(以铁计)5.67%、粉渣27.5%、麸皮66.5%、尿素0.12%、糖0.15%、碳酸氢钠0.05%、锌(以锌计)0.01%。 Solid raw materials include iron raw materials, powder slag, bran, urea, sugar, sodium bicarbonate and zinc as nutritional supplements, among which, the iron raw material is ferrous sulfate pentahydrate, which is determined by looking up product descriptions or laboratory measurements Iron content; powder slag is potato flour slag, air-dried basis, crude protein content 22.5%; bran is wheat bran, air-dried basis, crude protein content 15.3%; urea is a commercially available product, and it is required not to agglomerate or deliquescence before use; Sugar can be white granulated sugar, brown sugar, molasses, etc.; sodium bicarbonate is analytically pure; zinc is zinc sulfate. According to the weight percentage of solid raw materials, the above solid raw materials are mixed evenly for later use. The specific ratios are: iron raw materials (calculated as iron) 5.67%, powder residue 27.5%, bran 66.5%, urea 0.12%, sugar 0.15%, carbonic acid Sodium hydrogen 0.05%, zinc (calculated as zinc) 0.01%.
所述的液体原料为从板框压滤机的板框中直接收集的酒精工业黄水,在密封的容器中过滤、灭菌,然后利用碳酸氢钠或氢氧化钠将pH调节至7.5后,放入冰箱中贮存备用,其中,所述的灭菌方法为:将酒精工业黄水在高压灭菌锅中121℃灭菌20min,冷却。 The liquid raw material is the alcohol industrial yellow water directly collected from the plate and frame of the plate and frame filter press, which is filtered and sterilized in a sealed container, and then the pH is adjusted to 7.5 by using sodium bicarbonate or sodium hydroxide. Store in a refrigerator for later use, wherein the sterilization method is as follows: sterilize alcohol industrial yellow water at 121° C. for 20 minutes in an autoclave, and cool.
2、微生物的筛选及驯化培养 2. Screening and domestication of microorganisms
2.1、配制含铁基础培养和含铁梯度培养基 2.1. Preparation of iron-containing basal culture and iron-containing gradient medium
含铁基础培养基的制法是:将牛肉膏5g、蛋白胨10g、氯化钠5g、铁100mg溶解于蒸馏水中,并定容至1L,然后调整pH至7.5,备用; The preparation method of the iron-containing basal medium is: dissolving 5 g of beef extract, 10 g of peptone, 5 g of sodium chloride, and 100 mg of iron in distilled water, and set the volume to 1 L, then adjust the pH to 7.5, and set aside;
含铁梯度培养基的制法是:按照上述含铁基础培养基的制法,将铁含量在100mg的基础上依次递增10%,培养基的总体积为1L,依次配置铁梯度培养基备用; The preparation method of the iron-containing gradient medium is: according to the above-mentioned preparation method of the iron-containing basic medium, the iron content is gradually increased by 10% on the basis of 100 mg, the total volume of the medium is 1 L, and the iron gradient medium is successively prepared for standby;
2.2、微生物的筛选 2.2. Screening of microorganisms
将中华人民共和国农业部1126号公告《饲料添加剂品种目录(2008)》中的微生物,按照8%的接种比例分别接种至步骤2.1所制备的含铁基础培养基中,在37.2℃、55r/min的恒温培养箱内培养18h后,记录各种微生物数量,数量最多者被筛选作为发酵用的微生物菌种,经测算,枯草芽孢杆菌的数量最多,被筛选作为发酵用微生物菌种。 Inoculate the microorganisms in the "Feed Additives Category Catalog (2008)" in Bulletin No. 1126 of the Ministry of Agriculture of the People's Republic of China into the iron-containing basal medium prepared in step 2.1 at an inoculation ratio of 8%. After culturing in a constant temperature incubator for 18 hours, the number of various microorganisms was recorded, and those with the largest number were selected as microbial strains for fermentation. According to calculations, the number of Bacillus subtilis was the largest and were screened as microbial strains for fermentation.
2.3、微生物的驯化培养 2.3. Domestication and cultivation of microorganisms
在同样的培养条件下,将步骤2.2所筛选的枯草芽孢杆菌依次培养于步骤2.1中所制备的含铁梯度培养基中,通过平板计数法统计在一定高铁浓度下枯草芽孢杆菌能够生存繁殖的数量,生存繁殖数量越多说明耐铁能力强;同时,在3000r/min下离心,获得枯草芽孢杆菌,采用传统湿法消煮后,用电感耦合等离子体质谱仪(ICP-MS)测定枯草芽孢杆菌中的铁含量,铁含量高即为富铁能力强,从而获得富铁能力强的枯草芽孢杆菌菌种,备用。 Under the same culture conditions, the Bacillus subtilis screened in step 2.2 is successively cultivated in the iron-containing gradient medium prepared in step 2.1, and the number of Bacillus subtilis that can survive and reproduce under a certain high iron concentration is counted by plate counting , the greater the survival and reproduction number, the stronger the iron resistance; at the same time, centrifuge at 3000r/min to obtain Bacillus subtilis, and after traditional wet digestion, use inductively coupled plasma mass spectrometry (ICP-MS) to determine Bacillus subtilis Iron content in the bacillus, high iron content means strong iron-enriching ability, thereby obtaining Bacillus subtilis strains with strong iron-enriching ability for future use.
3、所述微生物的接种发酵包括以下步骤: 3, the inoculation fermentation of described microorganism comprises the following steps:
3.1、微生物菌种的扩大培养 3.1. Expanded cultivation of microbial strains
将步骤2.3中经驯化培养后的枯草芽孢杆菌菌种按照8%的比例接种于经步骤1处理所得的酒精工业黄水中进行培养,培养温度37.2℃,培养时间18h,从而获得用于发酵的枯草芽孢杆菌菌种液,备用; Inoculate the Bacillus subtilis strains that have been domesticated and cultivated in step 2.3 in the proportion of 8% in the alcohol industrial yellow water obtained from the treatment in step 1 for cultivation, the cultivation temperature is 37.2°C, and the cultivation time is 18h, so as to obtain subtilis for fermentation Bacillus seed liquid, spare;
3.2、制备发酵基质 3.2. Preparation of fermentation substrate
取3.1所得的枯草芽孢杆菌菌种液进行活菌检查,当活菌数达到1×109 cfu/mL时,将其按照8%的比例混入步骤1制备的固体原料中,并按照固液比1:1.5的比例添加步骤1所处理的酒精工业黄水,搅拌混匀,然后调整pH至7.5得到发酵基质; Take the Bacillus subtilis seed liquid obtained in 3.1 to check for viable bacteria. When the number of viable bacteria reaches 1×10 9 cfu/mL, mix it into the solid raw material prepared in step 1 at a ratio of 8%, and mix it according to the solid-liquid ratio Add the alcohol industrial yellow water processed in step 1 in a ratio of 1:1.5, stir and mix well, then adjust the pH to 7.5 to obtain the fermentation substrate;
3.3、发酵基质的发酵 3.3. Fermentation of fermentation substrate
将3.2所得的发酵基质置于37.2℃的恒温培养箱内发酵24h,得到发酵物料。 The fermentation substrate obtained in 3.2 was placed in a constant temperature incubator at 37.2°C to ferment for 24 hours to obtain fermentation materials.
4、发酵物料的干燥与包装 4. Drying and packaging of fermented materials
将步骤3.3中所得的发酵物料置于65℃电热恒温干燥箱内,并不断翻动物料,每间隔半小时进行取样测定含水量,直至物料水分损失至14%即为干燥,然后将干燥后的物料取出粉碎,并过80目筛,从而获得发酵态锌饲料添加剂成品,以1000g为单位用复合薄膜进行真空包装,真空度为0.095Mpa。 Place the fermented material obtained in step 3.3 in a 65°C electric heating constant temperature drying box, and keep turning the material, and take samples every half an hour to measure the water content, until the material loses 14% of the water, then it is dried, and then the dried material Take out and pulverize, and pass through an 80-mesh sieve to obtain the finished fermented zinc feed additive, which is vacuum-packed with a composite film in units of 1000 g, and the vacuum degree is 0.095Mpa.
实施例3:一种发酵态铁饲料添加剂的制备方法,包括发酵原料的准备、微生物的筛选及驯化培养、微生物的接种发酵以及发酵物料的干燥与包装,所述制备方法包括以下具体步骤: Embodiment 3: A kind of preparation method of fermented state iron feed additive, comprises the preparation of fermentation raw material, the screening of microorganism and domestication culture, the inoculation fermentation of microorganism and the drying and packing of fermented material, described preparation method comprises the following specific steps:
1、发酵原料的准备 1. Preparation of fermentation raw materials
所述发酵原料包括固体原料与液体原料。 The fermentation raw materials include solid raw materials and liquid raw materials.
固体原料包括铁原料、粉渣、麸皮、尿素以及作为营养补充剂的糖、碳酸氢钠和锌,其中,铁原料为氯化亚铁,并通过查找产品说明或实验室测定的方法确定铁含量;粉渣为马铃薯粉渣,风干基础,粗蛋白含量22.5%;麸皮为小麦麸,风干基础,粗蛋白含量15.3%;尿素为市售品,使用前要求不结块、不潮解;糖可以为白砂糖、红糖、糖蜜等;碳酸氢钠为分析纯;锌为氯化锌。按照固体原料的重量百分比,将上述固体原料进行混合均匀备用,其具体比例为:铁原料(以铁计)5.67%、粉渣27.5%、麸皮66.5%、尿素0.12%、糖0.15%、碳酸氢钠0.05%、锌(以锌计)0.01%。 Solid raw materials include iron raw materials, powder slag, bran, urea and sugar, sodium bicarbonate and zinc as nutritional supplements. Among them, the iron raw material is ferrous chloride, and the iron raw materials can be determined by looking up product descriptions or laboratory determination methods. content; powder residue is potato flour residue, air-dried basis, crude protein content 22.5%; bran is wheat bran, air-dried basis, crude protein content 15.3%; It can be white sugar, brown sugar, molasses, etc.; sodium bicarbonate is analytically pure; zinc is zinc chloride. According to the weight percentage of solid raw materials, the above solid raw materials are mixed evenly for later use. The specific ratios are: iron raw materials (calculated as iron) 5.67%, powder residue 27.5%, bran 66.5%, urea 0.12%, sugar 0.15%, carbonic acid Sodium hydrogen 0.05%, zinc (calculated as zinc) 0.01%.
所述的液体原料为从板框压滤机的板框中直接收集的酒精工业黄水,在密封的容器中过滤、灭菌,然后利用碳酸氢钠或氢氧化钠将pH调节至7.3后,放入冰箱中贮存备用,其中,所述的灭菌方法为:将酒精工业黄水在高压灭菌锅中121℃灭菌18min,冷却。 The liquid raw material is the alcohol industrial yellow water collected directly from the plate and frame of the plate and frame filter press, which is filtered and sterilized in a sealed container, and then the pH is adjusted to 7.3 by using sodium bicarbonate or sodium hydroxide. Store in a refrigerator for later use, wherein the sterilization method is: sterilize alcohol industrial yellow water at 121° C. for 18 minutes in an autoclave, and cool.
2、微生物的筛选及驯化培养 2. Screening and domestication of microorganisms
2.1、配制含铁基础培养和含铁梯度培养基 2.1. Preparation of iron-containing basal culture and iron-containing gradient medium
含铁基础培养基的制法是:将牛肉膏5g、蛋白胨10g、氯化钠5g、铁100mg溶解于蒸馏水中,并定容至1L,然后调整pH至7.3,备用; The preparation method of the iron-containing basal medium is: dissolve 5 g of beef extract, 10 g of peptone, 5 g of sodium chloride, and 100 mg of iron in distilled water, and set the volume to 1 L, then adjust the pH to 7.3, and set aside;
含铁梯度培养基的制法是:按照上述含铁基础培养基的制法,将铁含量在100mg的基础上依次递增10%,培养基的总体积为1L,依次配置铁梯度培养基备用; The preparation method of the iron-containing gradient medium is: according to the above-mentioned preparation method of the iron-containing basic medium, the iron content is gradually increased by 10% on the basis of 100 mg, the total volume of the medium is 1 L, and the iron gradient medium is successively prepared for standby;
2.2、微生物的筛选 2.2. Screening of microorganisms
将中华人民共和国农业部1126号公告《饲料添加剂品种目录(2008)》中的微生物,按照7%的接种比例分别接种至步骤2.1所制备的含铁基础培养基中,在36.8℃、55r/min的恒温培养箱内培养18h后,记录各种微生物数量,数量最多者被筛选作为发酵用的微生物菌种,经测算,枯草芽孢杆菌的数量最多,被筛选作为发酵用微生物菌种。 Inoculate the microorganisms in the "Feed Additives Category Catalog (2008)" in Bulletin No. 1126 of the Ministry of Agriculture of the People's Republic of China into the iron-containing basal medium prepared in step 2.1 at an inoculation ratio of 7%. After culturing in a constant temperature incubator for 18 hours, the number of various microorganisms was recorded, and those with the largest number were selected as microbial strains for fermentation. According to calculations, the number of Bacillus subtilis was the largest and were screened as microbial strains for fermentation.
2.3、微生物的驯化培养 2.3. Domestication and cultivation of microorganisms
在同样的培养条件下,将步骤2.2所筛选的枯草芽孢杆菌依次培养于步骤2.1中所制备的含铁梯度培养基中,通过平板计数法统计在一定高铁浓度下枯草芽孢杆菌能够生存繁殖的数量,生存繁殖数量越多说明耐铁能力强;同时,在3000r/min下离心,获得枯草芽孢杆菌,采用传统湿法消煮后,用电感耦合等离子体质谱仪(ICP-MS)测定枯草芽孢杆菌中的铁含量,铁含量高即为富铁能力强,从而获得富铁能力强的枯草芽孢杆菌菌种,备用。 Under the same culture conditions, the Bacillus subtilis screened in step 2.2 is successively cultivated in the iron-containing gradient medium prepared in step 2.1, and the number of Bacillus subtilis that can survive and reproduce under a certain high iron concentration is counted by plate counting , the greater the survival and reproduction number, the stronger the iron resistance; at the same time, centrifuge at 3000r/min to obtain Bacillus subtilis, and after traditional wet digestion, use inductively coupled plasma mass spectrometry (ICP-MS) to determine Bacillus subtilis Iron content in the bacillus, high iron content means strong iron-enriching ability, thereby obtaining Bacillus subtilis strains with strong iron-enriching ability for future use.
3、所述微生物的接种发酵包括以下步骤: 3, the inoculation fermentation of described microorganism comprises the following steps:
3.1、微生物菌种的扩大培养 3.1. Expanded cultivation of microbial strains
将步骤2.3中经驯化培养后的枯草芽孢杆菌菌种按照7%的比例接种于经步骤1处理所得的酒精工业黄水中进行培养,培养温度36.8℃,培养时间18h,从而获得用于发酵的枯草芽孢杆菌菌种液,备用; Inoculate the bacillus subtilis strains that have been domesticated and cultivated in step 2.3 in the proportion of 7% in the alcohol industrial yellow water obtained from the treatment in step 1 for cultivation, the cultivation temperature is 36.8°C, and the cultivation time is 18h, so as to obtain subtilis for fermentation Bacillus seed liquid, spare;
3.2、制备发酵基质 3.2. Preparation of fermentation substrate
取3.1所得的枯草芽孢杆菌菌种液进行活菌检查,当活菌数达到1×109 cfu/mL时,将其按照7%的比例混入步骤1制备的固体原料中,并按照固液比1:1.5的比例添加步骤1所处理的酒精工业黄水,搅拌混匀,然后调整pH至7.3得到发酵基质; Take the Bacillus subtilis seed liquid obtained in 3.1 for live bacteria inspection. When the number of viable bacteria reaches 1×10 9 cfu/mL, mix it into the solid raw material prepared in step 1 at a ratio of 7%, and mix it according to the solid-liquid ratio Add the alcohol industrial yellow water processed in step 1 in a ratio of 1:1.5, stir and mix, then adjust the pH to 7.3 to obtain the fermentation substrate;
3.3、发酵基质的发酵 3.3. Fermentation of fermentation substrate
将3.2所得的发酵基质置于36.8℃的恒温培养箱内发酵23h,得到发酵物料。 The fermentation substrate obtained in 3.2 was placed in a constant temperature incubator at 36.8° C. to ferment for 23 hours to obtain fermentation materials.
4、发酵物料的干燥与包装 4. Drying and packaging of fermented materials
将步骤3.3中所得的发酵物料置于65℃电热恒温干燥箱内,并不断翻动物料,每间隔半小时进行取样测定含水量,直至物料水分损失至13%即为干燥,然后将干燥后的物料取出粉碎,并过80目筛,从而获得发酵态锌饲料添加剂成品,以1000g为单位用复合薄膜进行真空包装,真空度为0.09Mpa。 Place the fermented material obtained in step 3.3 in a 65°C electric heating constant temperature drying box, and constantly turn the material, take samples every half an hour to measure the water content, until the material loses 13% of the water, it is dry, and then the dried material Take out and pulverize, and pass through an 80-mesh sieve to obtain the finished fermented zinc feed additive, which is vacuum-packed with a composite film in units of 1000g, and the vacuum degree is 0.09Mpa.
试验例:采用Caco-2上皮细胞吸收模型研究发现,本发明所制备的发酵态铁饲料添加剂的铁吸收率在24.7%以上,无机硫酸亚铁(一水)吸收率为4.33%,氨基酸螯合铁(复合氨基酸,市售)为13.6%,因此,本发明制备的发酵态铁饲料添加剂铁吸收率是一水硫酸亚铁和氨基酸螯合铁的5.7倍和1.8倍。 Test example: Caco-2 epithelial cell absorption model was used to study and find that the iron absorption rate of the fermented iron feed additive prepared by the present invention is above 24.7%, the absorption rate of inorganic ferrous sulfate (monohydrate) is 4.33%, and the amino acid chelation Iron (compound amino acid, commercially available) is 13.6%. Therefore, the iron absorption rate of the fermented iron feed additive prepared by the present invention is 5.7 times and 1.8 times that of ferrous sulfate monohydrate and amino acid chelated iron.
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