CN104538137A - Spindle and electric brush assembling equipment in potentiometer - Google Patents
Spindle and electric brush assembling equipment in potentiometer Download PDFInfo
- Publication number
- CN104538137A CN104538137A CN201410660627.XA CN201410660627A CN104538137A CN 104538137 A CN104538137 A CN 104538137A CN 201410660627 A CN201410660627 A CN 201410660627A CN 104538137 A CN104538137 A CN 104538137A
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- Prior art keywords
- brush
- rotating shaft
- hot pressing
- rotary disc
- mechanical arm
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- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 238000007731 hot pressing Methods 0.000 claims abstract description 58
- 230000002950 deficient Effects 0.000 claims abstract description 39
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 239000000835 fiber Substances 0.000 claims description 9
- 230000003287 optical effect Effects 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000007769 metal material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention discloses spindle and electric brush assembling equipment in a potentiometer. The equipment comprises a rotary table assembly, a first manipulator assembly, a second manipulator assembly, a spindle charging mechanism, a spindle correction mechanism, an electric brush charging mechanism, a hot-pressing front electric brush detection mechanism, a hot-pressing mechanism, a hot-pressing rear electric brush detection mechanism, an accepted product outlet mechanism, a defective product outlet mechanism and a master control circuit, wherein the spindle charging mechanism, the spindle correction mechanism, the electric brush charging mechanism, the hot-pressing front electric brush detection mechanism, the hot-pressing mechanism, the hot-pressing rear electric brush detection mechanism, the accepted product outlet mechanism and the defective product outlet mechanism are arranged along a circumference sequence of the rotary table assembly; and the master control circuit is used for controlling the rotary table assembly, the first manipulator assembly, the second manipulator assembly and the above mechanisms to operate and is connected with the rotary table assembly, the first manipulator assembly, the second manipulator assembly and the above mechanisms. When the technical scheme of the equipment is applied, automatic assembling can be realized, production efficiency is improved, product quality is guaranteed, and cost is lowered.
Description
Technical field
The present invention relates to potentiometer assembling field, particularly relate to a kind of potentiometer shaft and brush mounting equipment.
Background technology
Potentiometer is a kind of common electronic device, and its specific product is of a great variety, and structure is also different, and a kind of potentiometer includes rotating shaft and brush.When producing this kind of potentiometer, need rotating shaft and brush to fit together (see the rotating shaft of Fig. 1 for assembling, the brush of Fig. 2 for assembling, Fig. 3 is the finished product after assembling).
In conventional art, assemble this kind of potentiometer and mainly rely on manually to have come, production efficiency is very low, and product quality is difficult to be guaranteed; Enterprise needs a large amount of manpower and materials simultaneously, and labour intensity is large, and cost is higher.
Summary of the invention
Based on this, be necessary to provide a kind of potentiometer shaft and brush mounting equipment, application technical solution of the present invention, can realize automatic assembling, enhance productivity, and ensures product quality, and reduces costs.
A kind of potentiometer shaft and brush mounting equipment, comprising:
Rotary disc assembly, the first mechanical arm assembly, the second mechanical arm assembly,
And the rotating shaft feed mechanism to arrange along the circumferential order of described rotary disc assembly, rotating shaft aligning gear, brush feed mechanism, brush testing agency, non-defective unit exit mechanism and defective products exit mechanism after brush testing agency, hot pressing mechanism, hot pressing before hot pressing,
And control the governor circuit of described rotary disc assembly, described first and second mechanical arm assemblies and said mechanism operation; Described governor circuit connects described rotary disc assembly, described first and second mechanical arm assemblies and said mechanism;
Described rotating shaft feed mechanism is used for described rotary disc assembly conveying rotating shaft; Described first mechanical arm assembly is used for, after rotating shaft conveying puts in place, described rotating shaft being captured and being placed in the fixture on described rotary disc assembly; Described rotating shaft aligning gear rotates to preset bearing for controlling described rotating shaft; Described brush feed mechanism is used for described rotary disc assembly conveying brush; Described second mechanical arm assembly, after brush conveying puts in place, is drawn described brush and is placed in described rotating shaft; Before described hot pressing, whether brush testing agency is placed in described rotating shaft for detecting described brush before hot pressing; Described hot pressing mechanism is used for carrying out hot pressing to described brush and described rotating shaft, forms finished product; After described hot pressing, whether brush testing agency is placed in described rotating shaft for detecting described brush after hot-pressing, and if so, described finished product is non-defective unit, otherwise is defective products; Non-defective unit and defective products are released equipment by described non-defective unit exit mechanism and described defective products exit mechanism respectively.
In one embodiment, described rotating shaft feed mechanism involving vibrations dish, single channel carry the straight line feeder of described rotating shaft and detect described rotating shaft whether carry the Fibre Optical Sensor put in place.
In one embodiment, described rotating shaft aligning gear comprises the fixed platform of the rotary press head pushing down described rotating shaft downwards, the motor driving described rotary press head to carry out rotating and fixing described motor.
In one embodiment, described brush feed mechanism involving vibrations dish, single channel carry the straight line feeder of described brush and detect described brush whether carry the Fibre Optical Sensor put in place.
In one embodiment, before described hot pressing, after brush testing agency and hot pressing, brush testing agency comprises support and the adjusting screw(rod) be arranged on described support and Fibre Optical Sensor and condenser respectively.
In one embodiment, described hot pressing mechanism comprises heat-generating system, heat-generating pipe and hot pressing pressure head.
In one embodiment, described non-defective unit exit mechanism and described defective products exit mechanism comprise: detection part, air blowing parts and thimble.
Above-mentioned potentiometer shaft and brush mounting equipment, comprise rotary disc assembly, first mechanical arm assembly, second mechanical arm assembly, and along the rotating shaft feed mechanism that the circumferential order of rotary disc assembly is arranged, rotating shaft aligning gear, brush feed mechanism, brush testing agency before hot pressing, hot pressing mechanism, brush testing agency after hot pressing, non-defective unit exit mechanism and defective products exit mechanism, and governor circuit, realize the automatic assembling of countershaft and brush thus, rely on compared to conventional art and manually assemble, improve production efficiency, ensure that product quality, and reduce costs.
Accompanying drawing explanation
The structural representation of rotating shaft of Fig. 1 for assembling in an embodiment;
The structural representation of brush of Fig. 2 for assembling in an embodiment;
Fig. 3 is the structural representation of the finished product after an embodiment shaft and brush are assembled;
Fig. 4 is the structural representation of potentiometer shaft in an embodiment and brush mounting equipment;
Fig. 5 is the structural representation of the rotating shaft feed mechanism in an embodiment;
Fig. 6 is the structural representation of the rotating shaft aligning gear in an embodiment;
Fig. 7 is the structural representation of (afterwards) brush testing agency before the hot pressing in an embodiment;
Fig. 8 is the structural representation of the hot pressing mechanism in an embodiment;
Fig. 9 is the structural representation of the non-defective unit/defective products exit mechanism in an embodiment.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
See Fig. 4, provide a kind of potentiometer shaft and brush mounting equipment in one embodiment, this equipment comprises: rotary disc assembly 401, first mechanical arm assembly 402, second mechanical arm assembly 403, and along the rotating shaft feed mechanism 404 that the circumferential order of described rotary disc assembly is arranged, rotating shaft aligning gear 405, brush feed mechanism 406, brush testing agency 407 before hot pressing, hot pressing mechanism 408, brush testing agency 409 after hot pressing, non-defective unit exit mechanism 410 and defective products exit mechanism 411, and control described rotary disc assembly, described first and second mechanical arm assemblies, and the governor circuit that said mechanism is run, described governor circuit connects described rotary disc assembly, described first and second mechanical arm assemblies and said mechanism.
Described rotating shaft feed mechanism 404 is for carrying rotating shaft to described rotary disc assembly 401; Described rotating shaft, for after rotating shaft conveying puts in place, captures and is placed in the fixture on described rotary disc assembly by described first mechanical arm assembly 402; Described rotating shaft aligning gear 405 rotates to preset bearing for controlling described rotating shaft; Described brush feed mechanism 406 is for carrying brush to described rotary disc assembly; Described second mechanical arm assembly 403, after brush conveying puts in place, is drawn described brush and is placed in described rotating shaft; Before described hot pressing, whether brush testing agency 407 is placed in described rotating shaft for detecting described brush before hot pressing; Described hot pressing mechanism 408, for carrying out hot pressing to described brush and described rotating shaft, forms finished product; After described hot pressing, whether brush testing agency 409 is placed in described rotating shaft for detecting described brush after hot-pressing, and if so, described finished product is non-defective unit, otherwise is defective products; Non-defective unit and defective products are released equipment by described non-defective unit exit mechanism 410 and described defective products exit mechanism 411 respectively.
See Fig. 5, in one embodiment, rotating shaft feed mechanism involving vibrations dish 501, single channel carry the straight line feeder 502 of described rotating shaft and detect described rotating shaft whether carry the Fibre Optical Sensor 503 put in place.Concrete, vibrating disk 501 is vibrated by the frequency of setting, thus transfer out rotating shaft, near straight line feeder 502 single channel conveying rotating shaft to Fibre Optical Sensor 503, when sensing that rotating shaft puts in place, rotating shaft is drawn to (in the present embodiment, the first mechanical arm assembly is arranged on rotating shaft feed mechanism, and the second mechanical arm assembly is arranged on brush feed mechanism) in the fixture of rotary disc assembly by the first mechanical arm assembly 402.In the present embodiment, the structure & working mechanism of brush feed mechanism, similar with rotating shaft feed mechanism, do not repeat them here.
See Fig. 6, in one embodiment, described rotating shaft aligning gear comprises the fixed platform 603 of the rotary press head 601 pushing down described rotating shaft downwards, the motor 602 driving described rotary press head to carry out rotating and fixing described motor.Concrete, rotating shaft and brush need the orientation according to setting to assemble, and rotating shaft is rotated to default orientation angles by driven by motor rotary press head by the present embodiment, facilitate rotating shaft and brush to assemble.
Participate in Fig. 7, in one embodiment, before described hot pressing, after brush testing agency and hot pressing, brush testing agency comprises support 701 and the adjusting screw(rod) 702 that is arranged on support and Fibre Optical Sensor 703 and condenser 704 respectively.Before hot pressing, brush testing agency is detected before hot pressing process, and after hot pressing, brush testing agency is detected after hot pressing process, for distinguishing non-defective unit and defective products.
See Fig. 8, in one embodiment, described hot pressing mechanism comprises heat-generating system 801, heat-generating pipe 802 and hot pressing pressure head 803.In the present embodiment, rotating shaft or brush there is in advance the metal material needed for welding, by hot pressing mechanism, metal material is heated, thus realize the connection of rotating shaft and brush.
See Fig. 9, non-defective unit exit mechanism and defective products exit mechanism are identical two of structure, and each comprises detection part 901, air blowing parts 902 and thimble 903.In the present embodiment, after detection part 901 detects that rotary disc assembly is rotated in place, by air blowing parts 902, non-defective unit or defective products are blown out respectively, then ejected by thimble 903.
Potentiometer shaft in above-described embodiment and brush mounting equipment, comprise rotary disc assembly, first mechanical arm assembly, second mechanical arm assembly, and along the rotating shaft feed mechanism that the circumferential order of rotary disc assembly is arranged, rotating shaft aligning gear, brush feed mechanism, brush testing agency before hot pressing, hot pressing mechanism, brush testing agency after hot pressing, non-defective unit exit mechanism and defective products exit mechanism, and governor circuit, realize the automatic assembling of countershaft and brush thus, rely on compared to conventional art and manually assemble, improve production efficiency, ensure that product quality, and reduce costs.
The above embodiment only have expressed several execution mode of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection range of patent of the present invention should be as the criterion with claims.
Claims (7)
1. potentiometer shaft and a brush mounting equipment, is characterized in that, comprising:
Rotary disc assembly, the first mechanical arm assembly, the second mechanical arm assembly,
And the rotating shaft feed mechanism to arrange along the circumferential order of described rotary disc assembly, rotating shaft aligning gear, brush feed mechanism, brush testing agency, non-defective unit exit mechanism and defective products exit mechanism after brush testing agency, hot pressing mechanism, hot pressing before hot pressing,
And control the governor circuit of described rotary disc assembly, described first and second mechanical arm assemblies and said mechanism operation; Described governor circuit connects described rotary disc assembly, described first and second mechanical arm assemblies and said mechanism;
Described rotating shaft feed mechanism is used for described rotary disc assembly conveying rotating shaft; Described first mechanical arm assembly is used for, after rotating shaft conveying puts in place, described rotating shaft being captured and being placed in the fixture on described rotary disc assembly; Described rotating shaft aligning gear rotates to preset bearing for controlling described rotating shaft; Described brush feed mechanism is used for described rotary disc assembly conveying brush; Described second mechanical arm assembly, after brush conveying puts in place, is drawn described brush and is placed in described rotating shaft; Before described hot pressing, whether brush testing agency is placed in described rotating shaft for detecting described brush before hot pressing; Described hot pressing mechanism is used for carrying out hot pressing to described brush and described rotating shaft, forms finished product; After described hot pressing, whether brush testing agency is placed in described rotating shaft for detecting described brush after hot-pressing, and if so, described finished product is non-defective unit, otherwise is defective products; Non-defective unit and defective products are released equipment by described non-defective unit exit mechanism and described defective products exit mechanism respectively.
2. equipment according to claim 1, is characterized in that, described rotating shaft feed mechanism involving vibrations dish, single channel carry the straight line feeder of described rotating shaft and detect described rotating shaft whether carry the Fibre Optical Sensor put in place.
3. equipment according to claim 1, is characterized in that, described rotating shaft aligning gear comprises the fixed platform of the rotary press head pushing down described rotating shaft downwards, the motor driving described rotary press head to carry out rotating and fixing described motor.
4. equipment according to claim 1, is characterized in that, described brush feed mechanism involving vibrations dish, single channel carry the straight line feeder of described brush and detect described brush whether carry the Fibre Optical Sensor put in place.
5. equipment according to claim 1, is characterized in that, before described hot pressing, after brush testing agency and hot pressing, brush testing agency comprises support and the adjusting screw(rod) be arranged on described support and Fibre Optical Sensor and condenser respectively.
6. equipment according to claim 1, is characterized in that, described hot pressing mechanism comprises heat-generating system, heat-generating pipe and hot pressing pressure head.
7. equipment according to claim 1, is characterized in that, described non-defective unit exit mechanism and described defective products exit mechanism comprise: detection part, air blowing parts and thimble.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410660627.XA CN104538137A (en) | 2014-11-18 | 2014-11-18 | Spindle and electric brush assembling equipment in potentiometer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410660627.XA CN104538137A (en) | 2014-11-18 | 2014-11-18 | Spindle and electric brush assembling equipment in potentiometer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104538137A true CN104538137A (en) | 2015-04-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410660627.XA Pending CN104538137A (en) | 2014-11-18 | 2014-11-18 | Spindle and electric brush assembling equipment in potentiometer |
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| CN (1) | CN104538137A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0789761A (en) * | 1993-06-25 | 1995-04-04 | Tokai Konetsu Kogyo Co Ltd | Production of ceramic resistor |
| CN101937744A (en) * | 2010-07-14 | 2011-01-05 | 陕西宏星电器有限责任公司 | Pin frame head joint piece of chip potentiometer and manufacturing method thereof |
| CN103093910A (en) * | 2013-02-01 | 2013-05-08 | 周俊雄 | Automatic potentiometer assembling machine |
| CN203276995U (en) * | 2013-04-07 | 2013-11-06 | 广东升威电子制品有限公司 | Automatic potentiometer assembling equipment |
| CN103737313A (en) * | 2013-12-10 | 2014-04-23 | 周俊雄 | Automatic assembling machine for battery caps |
-
2014
- 2014-11-18 CN CN201410660627.XA patent/CN104538137A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0789761A (en) * | 1993-06-25 | 1995-04-04 | Tokai Konetsu Kogyo Co Ltd | Production of ceramic resistor |
| CN101937744A (en) * | 2010-07-14 | 2011-01-05 | 陕西宏星电器有限责任公司 | Pin frame head joint piece of chip potentiometer and manufacturing method thereof |
| CN103093910A (en) * | 2013-02-01 | 2013-05-08 | 周俊雄 | Automatic potentiometer assembling machine |
| CN203276995U (en) * | 2013-04-07 | 2013-11-06 | 广东升威电子制品有限公司 | Automatic potentiometer assembling equipment |
| CN103737313A (en) * | 2013-12-10 | 2014-04-23 | 周俊雄 | Automatic assembling machine for battery caps |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160707 Address after: 516057 Guangdong Province, Huizhou city Huicheng District Ma Huizhou Avenue Dongjiang Vocational School Road No. 2 (plant) Applicant after: Guangdong LiYuanHeng Intelligent Automation Co., Ltd. Address before: 516057 Guangdong Province, Huizhou city Huicheng District Ma new village Applicant before: Zhou Junxiong |
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150422 |