CN104527117B - Corn straw tabletting machine - Google Patents
Corn straw tabletting machine Download PDFInfo
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- CN104527117B CN104527117B CN201410788995.2A CN201410788995A CN104527117B CN 104527117 B CN104527117 B CN 104527117B CN 201410788995 A CN201410788995 A CN 201410788995A CN 104527117 B CN104527117 B CN 104527117B
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Abstract
The invention provides a corn straw tabletting machine. The corn straw tabletting machine comprises a juicing system, a smashing system and a tabletting system, wherein the juicing system is used for juicing corn straw and can squeeze out most of water in the corn straw, the corn straw enters the smashing system after passing through the juicing system and is smashed by the smashing system, and the smashed corn straw enters the tabletting system to be tabletted after passing through the smashing system. By means of the corn straw tabletting machine, automatic juicing, smashing and tabletting of the corn straw are all achieved. The corn straw tabletting machine is compact in structure, low in production cost, long in service life, high in automation degree and good in tabletting effect, improves the efficiency of treating the corn straw, shortens field working time, enables produced tablets to be sufficiently combusted without smoke, is environmentally friendly and has broad development prospects.
Description
Technical field
The present invention relates to a kind of tablet machine, particularly relate to a kind of corn straw tablet machine.
Background technology
Semen Maydis is to be made for feedstuff to be main grain, warp, raise dual-purpose crop, and corn straw is also the important production of work, agricultural production
Resource.In every the time when autumn turns into winter, corn straw burns contaminated air and often becomes the target of everyone.In the past, the purposes of straw is main
It is animal feeding-stuff, life fuel or long-pending material of making compost.Nowadays rural area strong labour power does manual work the most outside, the most not only earns money, also
Account in man-hour is calculated by association: transportation grass of raking the soil level of ploughing, the strong mistake of baby tractor is got up early and taken black keeping domestic animals；Plant chemical fertilizer specific volume on the ground and macerate agriculture
Family's fertilizer is saved trouble many；Make a fire with coal, save hug go time of bavin to do manual work more worthwhile.The most just there is annual chaotic state in which corrupt practices prevail
Time of the year when autumn changes into winter.Therefore, it is to avoid the smoke contamination of straw on-site incineration, also it is to develop a circular economy, the energy can also be alleviated
Nervous.
At present, machinery can be used to complete the results from corn straw and processing, corn straw harvesting obtained utilizes pressure
Block machine or rod-pressing machine are compressed, and form bulk or club shaped structure, this bulk or club shaped structure as fuel, but can be somebody's turn to do
The fuel that cuber or rod-pressing machine are produced is bigger and thick due to volume, when burning as fuel, easily causes and gets angry
Slowly, burn insufficient, combustion process can produce black smoke, bring smoke contamination；And use cuber or rod-pressing machine to carry out
During compression, it is desirable to the corn stalk raw material used must be dry, after the most dry corn straw has to pass through cut-out pulverizing
Could use, therefore, the problems such as existing cuber or rod-pressing machine exist function singleness, and automaticity is low, its application is deposited
In many restrictions.Owing to cuber or rod-pressing machine require that the corn stalk raw material used must be dry, and use machinery receipts
Cutting device, when harvesting obtains corn straw, the corn straw obtained is green and moist, in order to time-consuming, improves jade
Rice straw treatment effeciency, it is desirable to as early as possible by corn straw become dry, after then can pulverizing, use cuber or
Rod-pressing machine is compressed making fuel slug, and therefore, corn straw is directly squeezed the juice in field by people frequently with juice extractor,
Moisture in straw is extruded, forms more dry corn straw, cuber or rod-pressing machine the most just can be used to be compressed place
Reason.
In existing mode of operation, needing to use juice extractor and cuber to be operated respectively, juice extractor is only squeezed the juice as this
Function, and the corn straw bar after squeezing the juice also needs again through grinding and processing, and cuber or rod-pressing machine can only to dry and
Corn straw after crushed processes, and the function of each machine is more single, and when field work, needs band many
Individual equipment, adds labor intensity and reduces work efficiency.Therefore, design one can have several functions and can complete
The straw treating device of all processing steps has become people to need problem to be solved badly.
Summary of the invention
It is an object of the invention to respond country's biomass straw comprehensive utilization, energy-saving and emission-reduction, the environmental protection policy of low-carbon (LC) operation,
On the basis of biomass block-making machine and biomass squeezer, in order to improve work efficiency, the shortcoming overcoming existing apparatus, to this end,
The present invention proposes a kind of straw treating device having several functions and completing all processing steps, a kind of novel jade
Rice straw tablet machine.
The invention provides a kind of corn straw tablet machine, comprising: system of squeezing the juice, it is for squeezing the juice to corn straw,
It is extruded by this most moisture squeezed the juice in system corn straw；Crushing system, described corn straw through squeezing the juice is
Entering crushing system after system, in described crushing system, corn straw is crushed；Sheeting system, corn straw is through pulverizing
Enter into sheeting system after system, crushed after corn straw enter into sheeting system from crushing system and carry out tabletting.
Wherein, system of squeezing the juice described at least includes three grooved drums.
Wherein, this crushing system at least includes the first crushing rotary drum and the second crushing rotary drum.
Wherein, this sheeting system at least includes by compression mold cylinder and feed bin, striker plate.
Wherein, described sheeting system includes compression mold, the area of this compression mold be the length of side be the square of 40 millimeters, deeply
Degree is 10 millimeters.
Wherein, the bottom at this compression mold has spring.
Wherein, this corn straw tablet machine has the motor for driving.
Wherein, this motor 17 is the motor of more than 7.5 kilowatts.
The corn straw tablet machine of the present invention, to the Green maize straw of freshly harvested after three pairs of drum extrusion, friction, extrudes straw
The moisture of more than 80% in stalk, the strip straw thing of extrusion, after the powder cylinder of high speed rotating is pulverized, automatically fall into feed bin
In, when raw material reach a certain height, open striker plate, under the effect of a pair compression mold cylinder and friction roll, former
Material is squeezed into lamellar, under the effect of compression mold spring, and automatic spring mould.The machine that achieves squeezes the juice from corn straw,
Pulverize, to the whole automated production of tabletting.This machine compact conformation, production cost is low, and service life is long, and automaticity is high,
Tabletting is effective, has good development prospect.
Accompanying drawing explanation
The front view schematic diagram of Fig. 1 corn straw tablet machine；
The side view schematic diagram of Fig. 2 corn straw tablet machine.
Detailed description of the invention
Below with reference to accompanying drawings embodiment of the present invention are described in detail, it will be appreciated that description below is intended merely to
Help understands technical scheme, and it is not as the concrete restriction to protection scope of the present invention.
The front view of corn straw tablet machine as shown in Figure 1, this corn straw tablet machine include for corn straw is carried out
The system of squeezing the juice squeezed the juice, by this squeeze the juice in system corn straw 80% moisture be extruded；As illustrated by the arrows in fig. 1,
The corn straw sent into from charging aperture 1 enters crushing system, in described crushing system, corn straw after the system of squeezing the juice
Being pulverized by cutting knife, corn straw mirror enters into sheeting system after crushing system, crushed after corn straw from pulverizing system
System enters into sheeting system in the direction of the arrow, and after tabletting completes, tabletting is pushed out entrance and collects container, then can be from collection
The liquid bucket 14 of container skids off.
The system of squeezing the juice of the present invention at least includes that three grooved drums, described three grooved drums are respectively adjustable cylinder 3,
First fixed cylinder 7 and the second fixed cylinder 8, described first fixed cylinder 7 includes the first rotation driving it to rotate
Axle 10, this first rotary shaft 10 is positioned at the centre position of described first fixed cylinder 7, as in figure 2 it is shown, at this first turn
The two ends, left and right of moving axis 10 are supported by clutch shaft bearing set 9 respectively, and described clutch shaft bearing set 9 is arranged on bearing, institute
State bearing to be fixed by support；Described second fixed cylinder 8 includes the second rotary shaft 11 driving it to rotate, and this is years old
Two rotary shafts 11 are positioned at the centre position of described second fixed cylinder 8, at the two ends, left and right of this second rotary shaft 11 respectively
Being supported by the second bearing holder (housing, cover), described second bearing holder (housing, cover) is arranged on bearing, and described bearing is fixed by support；
Described adjustable cylinder 3 includes the 3rd rotary shaft 5 driving it to rotate, and the 3rd rotary shaft 5 is positioned on the 3rd bearing holder (housing, cover) 6,
3rd bearing holder (housing, cover) 6 is positioned on adjustable trestle, by the adjustment of adjustable trestle, thus it is possible to vary the position of the 3rd bearing holder (housing, cover) 6
Put, thus change the distance between the 3rd rotary shaft 5 and first rotary shaft the 10, second rotary shaft 11, and then adjustable cylinder
There is relative change in the gap between the housing portion of 3 with the first fixed cylinder 7 and the housing portion of the second fixed cylinder 8
Change, it is achieved the regulation to the crushing strength of corn straw.
Described first fixed cylinder the 7, second fixed cylinder 8 and the roll form that adjustable cylinder 3 is outer surface trough of belt,
Preferably cylinder is directly 30-500 millimeter, as a further alternative, those skilled in the art, can want according to concrete
Ask the size to each cylinder to be configured, and be not limited to three cylinders and be of the same size, described first fixed rolling
Cylinder the 7, second fixed cylinder 8 and adjustable cylinder 3 all can use rustless steel or have the material formation of high intensity, and above-mentioned three
Individual cylinder can be made up of identical material, it is also possible to according to the difference of crushing strength, selects different materials to make respectively, with
Reach cost-effective effect or different squeezing effects can be brought.
Owing to the position of the first fixed cylinder 7 and the second fixed cylinder 8 is relatively fixed, then between two cylinders
Gap then keeps constant.According to the requirement of crushing strength, the position of adjustable cylinder 3 described in scalable, can manually or from
The position of adjustable cylinder 3 is adjusted by dynamic mode, by adjusting adjustable cylinder 3 and the second fixed cylinder 8
Distance, the corn stalk raw material entered from charging aperture 1 enters between shown adjustable cylinder 3 and the second fixed cylinder 8
In gap, the adjustment in this gap, corn straw can be controlled and enter into the speed of the system of squeezing the juice, it is possible to ensure that corn stalk can be smoothly
Entrance is squeezed the juice in system；It addition, to described adjustable cylinder 3 and the adjustment of the spacing of the first fixed cylinder 7, two rollings
The gap length of cylinder changes, and as shown in the second arrow in Fig. 1, the corn straw after squeezing the juice is from described adjustable
It is conveyed out between formula cylinder 3 and the first fixed cylinder 7, by adjusting adjustable cylinder 3 and the first fixed cylinder 7
Spacing can improve the clean rate of squeezing of corn stalk moisture content, and make the material after squeezing to extrude smoothly, described adjustable
Cylinder 3 is identical with the described first fixed cylinder 7 rotation direction in adjacent position, it is ensured that corn straw is mutually same
Individual direction is output.When described first fixed cylinder 7 and the second fixed cylinder 8 are operated, fixed at two
Near the adjacent position of cylinder, the direction of rotation of described first fixed cylinder 7 and the direction of rotation of the second fixed cylinder 8
On the contrary, when the tangential direction of described first fixed cylinder 7 moves downward, the tangent line side of described second fixed cylinder 8
To then moving upward, just because of the first fixed cylinder 7 and this move toward one another of the second fixed cylinder so that Semen Maydis
Stalk will not be extruded the system of squeezing the juice, and raw material can play extruding, the effect rubbing, rubbing, and makes corn stalk
In the biggest being extruded of moisture content, simultaneously also make the temperature of raw material itself be greatly improved, create good bar for tabletting
Part.
As it is shown in figure 1, the corn straw through squeezing the juice is carried toward crushing system from the system of squeezing the juice, this crushing system is at least
Including the first crushing rotary drum 31 and the second crushing rotary drum 34, described corn straw is pulverized rolling by described first in this crushing system
Cylinder 31 and the second crushing rotary drum 34 are pulverized.
Described first crushing rotary drum 31 and the second crushing rotary drum 34 are grooved drum, and the most described first crushing rotary drum 31 has
4th rotary shaft 32, described second crushing rotary drum has the 5th rotary shaft 35, and described 4th rotary shaft 32 drives described first
Crushing rotary drum rotates, and described 5th rotary shaft 35 drives described second crushing rotary drum 34 to rotate, as it is shown in figure 1,
Have the first belt pulley 33 in the 4th rotary shaft 32 periphery, the most described 4th rotary shaft 32 is by little three articles of belt drives, institute
State little V belt to be connected to be located at the 4th rotary shaft 32 periphery and have on the first belt pulley 33, described little V belt
The other end and the second belt pulley 16 are connected, and motor 17 drives the second belt pulley 16 to rotate, and described second belt pulley 16 leads to
Too small V belt rotates with drive the 4th rotary shaft 32.On the shell of described first crushing rotary drum 31, there is section 30, institute
Stating section 30 to be made up of rustless steel or other Materials with High Strength, this section 30 has the cutting edge of inclination, and this this section 30 has
At least one through hole, has L-shaped fixture in section 30, has at least one through hole, wherein on this L-shaped fixture
The number of openings of this section 30 is identical with the number of openings on described L-shaped fixture, and the mode using bolt or riveting will section
Being arranged on described first with L fixture and pulverize on the lateral wall leading to 31, wherein, bolt or rivet or screw are solid by L-shaped
Hole in locking member and section 30 is attached, and preferably has through hole or female thread on the sidewall of described first crushing rotary drum 31,
For fixing bolt or rivet or screw, use this can be conveniently replaceable section by connected mode, if in corn straw
It is mixed with foreign body when then cutting into slices damaged, it is possible to by the way of replacing is cut into slices, realize maintenance easily, relative to existing one
Body formula piece cutting structure has clear advantage.As it is shown in figure 1, around cylinder on the single cross section of the first crushing rotary drum 31
It is hexagon that lateral wall has the cross section of multiple section, the most preferably this cylinder, arranges a section 30, make on each limit
For further design, the cross section of this first crushing rotary drum 31 and the second crushing rotary drum 34 can be circular, and its diameter is preferred
For 300-500 millimeter, the outer surface of the first crushing rotary drum 31 has section, for those skilled in the art, Ke Yigen
According to concrete design requirement, select suitably sized and the shape of the outer surface of first, second crushing rotary drum be designed,
Ensure the crushing effect to corn stalk raw material.
As it is shown in figure 1, in this crushing system, the first fixed cylinder 7 pulverizes rolling with described first crushing rotary drum 31 and second
Cylinder 34 is adjacent, owing to the gap between second crushing rotary drum the 34, first crushing rotary drum 31 and the first resting barrel 7 is the least,
Can serve and seal and the effect of cutting material, when the material extruded from the first fixed cylinder 7 and adjustable cylinder 3 such as
When mode shown in arrow enters crushing system, pulverized by the cutting knife 30 on the first crushing rotary drum 31, shown in Fig. 1,
The first fixed cylinder 7 and the second crushing rotary drum 34 between the drum movement direction of tangential direction, the i.e. first fixed cylinder
7 and second directions shown in arrow between crushing rotary drum 34 fall in feed bin, and are blocked by striker plate 36, this baffle plate 36
Blocking position is kept when just start.So raw material is during being cut, and by high-speed cutting, stirs, extrudes, raw material
Self-temperature further improves, and improves the drying property of straw, and the moisture in straw is more removed.
The sheeting system of the corn straw tablet machine of the present invention as shown in Figure 1, this sheeting system at least includes by compression mold
Cylinder 39 and feed bin, striker plate 36, wherein, described compression mold cylinder 39 matches with the second crushing rotary drum 34, now,
Preferably this second crushing rotary drum 34 is grooved drum, when by between the first fixed cylinder 7 and the second crushing rotary drum 34
Corn stalk raw material is accumulative to be entered in feed bin, and when accumulation reach a certain height in feed bin, opens striker plate 36, and raw material fills
In full compression mold 37, the preferably area of this compression mold 37 is 40*40 millimeter, and the degree of depth is 10 millimeters, for this area
For technical staff, the shape of this compression mold 37 is identical with final acquisition tabletting shape, then tabletting shape as required,
The mould that can select respective shapes carries out tabletting.Due to the gap between the second crushing rotary drum 34 and compression mold cylinder 39
The least, and the second crushing rotary drum 34 is different from the rotating speed of compression mold cylinder 39, edge both arrows of next-door neighbour as shown in Figure 1
The raw material that head direction enters, can be extruded by the second crushing rotary drum 34 with compression mold cylinder 39, rub and rub, make raw material
Temperature itself reaches about 80 DEG C, and is squeezed in described compression mold 37 and is ultimately formed into solid lamellar fritter.Work as pressure
Die cylinder 39 constantly rotates, under the effect of mold bottom spring 38, constantly tabletting from described compression mold 37
Middle release, it is achieved thereby that from corn straw to the transformation of lamellar fritter, whole process has only to the corn straw pressure of the present invention
Sheet machine can complete, it is not necessary to many strip devices and equipment, has saved cost, improves peasant's labor efficiency in field.
As the corn straw tablet machine of the present invention, such as the side view schematic diagram of Fig. 2 corn straw tablet machine, this corn straw
Tablet machine has shell 2, and the bottom at shell 2 has motor 17, and this motor 17 can be arranged on other positions, described
Motor 17 provides for whole device and drives power, and preferably this motor 17 is the motor on 7.5 kilowatts, by motor 17
Drive, it is achieved the rotation of all rotary shafts, shown in Fig. 1 and Fig. 2, driving shaft 12 have the 3rd belt pulley 15,
It is connected by big V belt between motor 17 and the 3rd belt pulley 15 of driving shaft 12, forms drive system, for ability
For field technique personnel, according to the operational relation between all working parts described above, can be to concrete driving relationship
Be configured, to ensure the normal operation of corn straw tablet machine, thus reach to squeeze the juice, pulverize, the purpose of tabletting.
The corn straw tablet machine a tractor serves several purposes of the present invention, improves the automaticity that corn straw processes, this corn straw
Tablet machine from squeezing the juice, pulverize, tabletting multifunctional production, utilize the motor of more than 7.5 kilowatts, above work can be completed,
Automaticity is made to be greatly improved；Reducing mechanism is set in this corn straw tablet machine, by the first crushing rotary drum, by 7.5
Kilowatt motor directly drives, and can pulverize corn straw bar well；Tabletting dress is set in this corn straw tablet machine
Put, installed friction roll and compression mold cylinder in the rear end of corn straw tablet machine additional, make raw material can preferably be pressed into lamellar；
It addition, the bottom device at compression mold has spring, when compression mold cylinder rolls across, under the effect of mold bottom spring,
Lamellar fuel, with regard to automatic demoulding, falls in feed bin, improves the stripping result of lamellar fuel；Secondly, can the system of squeezing the juice collect
Three cylinders between gap, according to corn straw squeeze after, the dry and wet degree of squeezed out raw material manually regulates, tune
After Hao, the position of fixing described adjustable cylinder 3；Improve the ratio of briquetting of lamellar fuel, utilize turning of each cylinder
Different with rotating speed to difference, raw material can produce extruding, friction etc. in inside, and temperature can be gradually increasing, when material temperature reaches
When about 80 degree, ratio of briquetting reaches more than 98%.Energy-saving and environmental protection of the present invention, potentiation, have good promotional value.
The tabletting that the corn straw tablet machine of the present invention is produced, can solve the fuel problem that biomass are cooked, warmed oneself,
The lamellar biomass fuel that described corn straw tablet machine produces, the surface size of tabletting is preferably square, and the length of side is 40 millis
Rice, thick 10 millimeters of tabletting, charge relative to traditional bulk or rod, easily charging, quick combustion, burning is abundant, the intensity of a fire is prosperous,
Burning time is long, not over-emitting black exhaust etc..
The corn straw tablet machine of the present invention achieves a machine and squeezes the juice from corn straw, pulverizes, to the whole automated production of tabletting.
This corn straw tablet machine compact conformation, production cost is low, and service life is long, and automaticity is high, and tabletting is effective, carries
The high treatment effeciency of corn straw, has saved the working time in field, and the tabletting produced can fully burn, no
Flue dust can be produced, with environmental friendliness, there is good development prospect.
Although it is understood that the present invention discloses as above with preferred embodiment, but above-described embodiment is not limited to
The present invention.For any those of ordinary skill in the art, without departing under technical solution of the present invention ambit, all
Technical solution of the present invention is made many possible variations and modification by the technology contents of available the disclosure above, or is revised as equivalent
The Equivalent embodiments of change.Therefore, every content without departing from technical solution of the present invention, according to the technical spirit pair of the present invention
Any simple modification made for any of the above embodiments, equivalent variations and modification, all still fall within the scope of technical solution of the present invention protection
In.
Claims (5)
1. a corn straw tablet machine, comprising:
Squeezing the juice system, it is for squeezing the juice to corn straw, the most moisture quilt in system corn straw of being squeezed the juice by this
Extrusion, system of squeezing the juice at least includes that three grooved drums, described three grooved drums are respectively adjustable cylinder, and first is solid
Fixed pattern cylinder and the second fixed cylinder, the housing portion of adjustable cylinder and the first fixed cylinder and the second fixed rolling
There is change relatively in the gap between the housing portion of cylinder, it is achieved the regulation to the crushing strength of corn straw；
Crushing system, described corn straw enters crushing system, in described crushing system, corn straw after the system of squeezing the juice
Crushed, this crushing system at least includes the first crushing rotary drum and the second crushing rotary drum, described first crushing rotary drum and second
Crushing rotary drum is grooved drum；
Sheeting system, corn straw enters into sheeting system after crushing system, crushed after corn straw from crushing system
Entering into sheeting system and carry out tabletting, this sheeting system at least includes compression mold cylinder and feed bin, striker plate；Wherein,
Described compression mold cylinder and the second crushing rotary drum match.
2. corn straw tablet machine as claimed in claim 1, it is characterised in that: described sheeting system includes compression mold, should
The area of compression mold be the length of side be the square of 40 millimeters, the degree of depth is 10 millimeters.
3. corn straw tablet machine as claimed in claim 2, it is characterised in that: in the bottom of this compression mold, there is spring.
4. corn straw tablet machine as claimed in claim 1, it is characterised in that: this corn straw tablet machine has for driving
Motor.
5. corn straw tablet machine as claimed in claim 4, it is characterised in that: this motor is the motor of more than 7.5 kilowatts.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410788995.2A CN104527117B (en) | 2014-12-18 | 2014-12-18 | Corn straw tabletting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410788995.2A CN104527117B (en) | 2014-12-18 | 2014-12-18 | Corn straw tabletting machine |
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| CN104527117A CN104527117A (en) | 2015-04-22 |
| CN104527117B true CN104527117B (en) | 2017-01-11 |
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| CN201410788995.2A Active CN104527117B (en) | 2014-12-18 | 2014-12-18 | Corn straw tabletting machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105103799A (en) * | 2015-09-10 | 2015-12-02 | 红安县红友机耕船有限公司 | Efficient straw recycling machine |
| CN107469971B (en) * | 2017-09-13 | 2023-04-07 | 格薪源生物质燃料有限公司 | Axial-flow type knife claw combined biomass fuel comprehensive crusher |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2613151Y (en) * | 2003-05-08 | 2004-04-28 | 彭毅 | Stalk-smashing, juice-extracting moulding machine |
| US8753410B2 (en) * | 2009-02-17 | 2014-06-17 | University Of Kentucky Research Foundation | Method for producing fuel briquettes from high moisture fine coal or blends of high moisture fine coal and biomass |
| CN201450890U (en) * | 2009-07-02 | 2010-05-12 | 彭鹏 | Straw squeezing and mincing knead machine |
| WO2012009106A2 (en) * | 2010-06-28 | 2012-01-19 | Edenspace Systems Corporation | Biomass extracts and uses thereof |
| CN201986391U (en) * | 2011-03-07 | 2011-09-28 | 赵鹏辉 | Multifunctional corn harvester |
| CN202097985U (en) * | 2011-05-09 | 2012-01-04 | 张纪纲 | Biomass solid fuel forming machine |
| CN202498755U (en) * | 2012-03-20 | 2012-10-24 | 彭鹏 | Improved straw juicing forming press |
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