CN104526581A - Improved ceramic bond and preparation method thereof - Google Patents
Improved ceramic bond and preparation method thereof Download PDFInfo
- Publication number
- CN104526581A CN104526581A CN201410823724.6A CN201410823724A CN104526581A CN 104526581 A CN104526581 A CN 104526581A CN 201410823724 A CN201410823724 A CN 201410823724A CN 104526581 A CN104526581 A CN 104526581A
- Authority
- CN
- China
- Prior art keywords
- parts
- vitrified bond
- preparation
- ceramic bond
- bond
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
- B24D3/14—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic ceramic, i.e. vitrified bondings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/342—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
Abstract
The invention discloses an improved ceramic bond and a preparation method thereof. The ceramic bind is composed of the following materials, by weight, 35-45 parts of Na2O, 26-38 parts of B2O3, 28-36 parts of Al2O3, 27-35 parts of SiO2, 10-16 parts of CaO, 12-16 parts of Li2O, 2-6 parts of P2O5 and 4-7 parts of CuO. The ceramic bond is prepared by fully mixing all the raw materials in a ball mill, adding water, conducting ball-milling for 6-8 h, conducting standing for 3-4 h, pouring out the water, conducting drying at the temperature ranging from 95 DEG C to 105 DEG C, conducting ball-milling again, and sieving. The improved ceramic bond can remarkably prolong the service life of a ceramic bond wheel, materials are saved in using, and economic benefits are high.
Description
Technical field
The invention belongs to vitrified bond technical field, be specifically related to vitrified bond of a kind of improvement and preparation method thereof.
Background technology
Because vitrified bond has Heat stability is good, the advantages such as rigidity is higher, the porosity is controlled, ceramic binder cubic boron nitride grinding tool is possessed, and intensity is higher, self-sharpening is good, be easy to the advantages such as finishing.The structural elements such as abrasive particle, bonding agent and pore determine jointly can the performance of grinding tool.And vitrified bonded grinding wheel slightly depend primarily on the intensity of vitrified bond itself and the bond strength between bonding agent and abrasive grain.The composition of bonding agent is the key factor affecting vitrified bond intensity and bonding agent and abrasive grain interface bond strength.Along with the progress of science and technology, vitrified bond of the prior art can not meet the demand of commercial Application, therefore, needs the vitrified bond providing a kind of low melting point high strength.
Summary of the invention
Technical problem: the technical issues that need to address of the present invention are to provide vitrified bond of a kind of improvement and preparation method thereof.
Technical scheme: the vitrified bond that the invention discloses a kind of improvement, this vitrified bond is made up of the material of following weight fraction: Na
2o35 ~ 45 part, B
2o
326 ~ 38 parts, Al
2o
328 ~ 36 parts, SiO
227 ~ 35 parts, CaO 10 ~ 16 parts, Li
2o12 ~ 16 part, P
2o
52 ~ 6 parts, CuO 4 ~ 7 parts.
Wherein, this vitrified bond is made up of the material of following weight fraction: Na
2o38 part, B
2o
331 parts, Al
2o
333 parts, SiO
229 parts, CaO 14 parts, Li
2o 13 parts, P
2o
55 parts, CuO 6 parts.
The preparation method of this vitrified bond is as follows, is fully mixed by all raw materials in ball mill, is adding water, ball milling 6 ~ 8h, then leave standstill 3 ~ 4h, poured out by water, dry under 95 ~ 105 DEG C of conditions, then ball milling, sieving prepares vitrified bond.
Wherein, the particle diameter of described vitrified bond is 26 ~ 30 μm.
Beneficial effect: vitrified bond prepared by the present invention can significantly improve the service life of vitrified abrasive, and materials can be saved there is higher economic benefit when using.
Detailed description of the invention
Embodiment 1:
A vitrified bond for improvement, is made up of the material of following weight fraction: Na
2o35 part, B
2o
326 parts, Al
2o
328 parts, SiO
227 parts, CaO 10 parts, Li
2o12 part, P
2o
52 parts, CuO 4 parts.
Above-mentioned substance is fully mixed in high energy ball mill, all raw materials are fully mixed in ball mill, adding water, ball milling 5h, then leave standstill 2h, water is poured out, dries under 90 DEG C of conditions, then ball milling, sieving prepares vitrified bond.
Embodiment 2:
A vitrified bond for improvement, is made up of the material of following weight fraction: Na
2o38 part, B
2o
331 parts, Al
2o
333 parts, SiO
229 parts, CaO 14 parts, Li
2o 13 parts, P
2o
55 parts, CuO 6 parts.
All raw materials are fully mixed in ball mill, is adding water, ball milling 8h, then leave standstill 2h, water is poured out, dries under 90 DEG C of conditions, then ball milling, sieving prepares vitrified bond.
Embodiment 3:
A vitrified bond for improvement, is made up of the material of following weight fraction: Na
2o45 part, B
2o
338 parts, Al
2o
336 parts, SiO
235 parts, CaO 16 parts, Li
2o 16 parts, P
2o
56 parts, CuO 7 parts.
All raw materials are fully mixed in ball mill, is adding water, ball milling 10h, then leave standstill 1h, water is poured out, dries under 100 DEG C of conditions, then ball milling, sieving prepares vitrified bond.
Claims (4)
1. a vitrified bond for improvement, it is characterized in that, this vitrified bond is made up of the material of following weight fraction: Na
2o35 ~ 45 part, B
2o
326 ~ 38 parts, Al
2o
328 ~ 36 parts, SiO
227 ~ 35 parts, CaO 10 ~ 16 parts, Li
2o12 ~ 16 part, P
2o
52 ~ 6 parts, CuO 4 ~ 7 parts.
2. the vitrified bond of improvement according to claim 1, is characterized in that, this vitrified bond is made up of the material of following weight fraction: Na
2o38 part, B
2o
331 parts, Al
2o
333 parts, SiO
229 parts, CaO 14 parts, Li
2o 13 parts, P
2o
55 parts, CuO 6 parts.
3. the preparation method of the porcelain bonding agent of improvement according to claim 1, is characterized in that, is fully mixed by all raw materials in ball mill, add water, ball milling 6 ~ 8h, then leave standstill 3 ~ 4h, water is poured out, dries under 95 ~ 105 DEG C of conditions, then ball milling, sieving prepares vitrified bond.
4. the preparation method of the vitrified bond of improvement according to claim 3, is characterized in that, the particle diameter of described vitrified bond is 26 ~ 30 μm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410823724.6A CN104526581A (en) | 2014-12-26 | 2014-12-26 | Improved ceramic bond and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410823724.6A CN104526581A (en) | 2014-12-26 | 2014-12-26 | Improved ceramic bond and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104526581A true CN104526581A (en) | 2015-04-22 |
Family
ID=52842307
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410823724.6A Pending CN104526581A (en) | 2014-12-26 | 2014-12-26 | Improved ceramic bond and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104526581A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59156974A (en) * | 1983-02-23 | 1984-09-06 | 日本特殊陶業株式会社 | Method of bonding ceramics and silicon |
| CN1558876A (en) * | 2001-08-02 | 2004-12-29 | 3M创新有限公司 | Method of making amorphous materials and ceramics |
| CN103273431A (en) * | 2013-06-13 | 2013-09-04 | 江苏亚宝车业有限公司 | Ceramic binder |
| CN103522207A (en) * | 2013-09-29 | 2014-01-22 | 河南华茂新材料科技开发有限公司 | Ceramic bonding agent containing rare-earth metal |
| CN103624696A (en) * | 2013-12-16 | 2014-03-12 | 珠海市钜鑫科技开发有限公司 | Ceramic bond, preparation method thereof and manufacturing method of ceramic bond grinding tool |
| CN103753410A (en) * | 2014-01-08 | 2014-04-30 | 袁德禄 | Low-temperature metal ceramic blinder grinding wheel and production method thereof |
| CN103781595A (en) * | 2011-09-07 | 2014-05-07 | 3M创新有限公司 | Bonded abrasive article |
-
2014
- 2014-12-26 CN CN201410823724.6A patent/CN104526581A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59156974A (en) * | 1983-02-23 | 1984-09-06 | 日本特殊陶業株式会社 | Method of bonding ceramics and silicon |
| CN1558876A (en) * | 2001-08-02 | 2004-12-29 | 3M创新有限公司 | Method of making amorphous materials and ceramics |
| CN103781595A (en) * | 2011-09-07 | 2014-05-07 | 3M创新有限公司 | Bonded abrasive article |
| CN103273431A (en) * | 2013-06-13 | 2013-09-04 | 江苏亚宝车业有限公司 | Ceramic binder |
| CN103522207A (en) * | 2013-09-29 | 2014-01-22 | 河南华茂新材料科技开发有限公司 | Ceramic bonding agent containing rare-earth metal |
| CN103624696A (en) * | 2013-12-16 | 2014-03-12 | 珠海市钜鑫科技开发有限公司 | Ceramic bond, preparation method thereof and manufacturing method of ceramic bond grinding tool |
| CN103753410A (en) * | 2014-01-08 | 2014-04-30 | 袁德禄 | Low-temperature metal ceramic blinder grinding wheel and production method thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150422 |
|
| WD01 | Invention patent application deemed withdrawn after publication |