CN105345679A - Basalt fiber enhanced nano-vitrified bond diamond grinding wheel and preparation method thereof - Google Patents
Basalt fiber enhanced nano-vitrified bond diamond grinding wheel and preparation method thereof Download PDFInfo
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- CN105345679A CN105345679A CN201510615353.7A CN201510615353A CN105345679A CN 105345679 A CN105345679 A CN 105345679A CN 201510615353 A CN201510615353 A CN 201510615353A CN 105345679 A CN105345679 A CN 105345679A
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- binding agent
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- basalt fibre
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
- B24D3/14—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic ceramic, i.e. vitrified bondings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/342—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention discloses a basalt fiber enhanced nano-vitrified bond diamond grinding wheel. In the preparation process of the grinding wheel, raw materials of nano graphite powder, beta-eucryptite and the like and nano-scale raw materials of silicon dioxide, aluminum oxide and the like are mixed and roasted firstly to prepare a nano-scale composite nano-vitrified bond. The nano-scale composite nano-vitrified bond has higher intensity and toughness, lower roasting temperature, better high-temperature wettability and a lower thermal expansion coefficient compared with conventional vitrified bonds, and added nano-hydroxyapatite can further improve the maneuverability of the bond and abrasive materials. In addition, added basalt fibers have the remarkable effects of enhancing the intensity and toughness, resisting cracking, being resistant to temperature and the like. The prepared diamond grinding wheel is good in grinding performance, high in workpiece grinding precision and higher in grinding efficiency.
Description
Technical field
The present invention relates to Technique of Vitrified Diamond Wheels preparing technical field, particularly relate to nano-grade ceramic binding agent skive of a kind of basalt fibre enhancing and preparation method thereof.
Background technology
It is high that diamond abrasive has hardness, intensity is high, the characteristics such as wearability is good, be widely used in the grinding tool making grinding hard brittle material and carbide alloy, skive is exactly a wherein common class grinding tool, the classification of the bonding agent used according to skive can be divided into resin anchoring agent diamond grinding wheel, metal anchoring agent diamond wheel and Technique of Vitrified Diamond Wheels etc., wherein vitrified bonded grinding wheel is by vitrified bond, diamond abrasive, filler forms according to certain proportions, form through high temperature sintering, this emery wheel can solve the defect of some resin bond wheels and metal bonded wheel existence, there is grinding efficiency high, cut sharp, self-sharpening is good, the advantages such as rapid heat dissipation, be particularly suitable for high rigidity, the corase grind of high accuracy material and fine grinding.
In the preparation process of Technique of Vitrified Diamond Wheels, selection, firing condition etc. the factor of abrasive material, vitrified bond all can affect the grinding performance of Technique of Vitrified Diamond Wheels, especially the performance of vitrified bond is even more important, traditional bonding agent ubiquity sintering temperature is high, intensity is low, to the infiltration covering property of abrasive material difference etc., directly cause diamond abrasive performance degradation, grinding performance reduces greatly.
Summary of the invention
The object of the invention is exactly the defect in order to make up prior art, nano-grade ceramic binding agent skive providing a kind of basalt fibre to strengthen and preparation method thereof.
The present invention is achieved by the following technical solutions:
The nano-grade ceramic binding agent skive that basalt fibre strengthens, this emery wheel is made up of the raw material of following weight portion: white fused alumina abrasive material 15-20, carbide fine powder 8-10 that the diamond abrasive 40-50 that particle diameter is 10-20 μm, particle diameter are 10-20 μm, basalt fibre 6-8, nanometer hydroxyapatite 2-3, nano-grade ceramic binding agent 20-25, ethanol 10-15, polyvinyl alcohol 2-3, dodecyl sodium sulfate 0.2-0.3, deionized water 100-120.
The nano-grade ceramic binding agent skive that described a kind of basalt fibre strengthens, it is characterized in that, described nano-grade ceramic binding agent is made up of the raw material of following weight portion: magnesium silicate 1-2, Nano graphite powder 1-2, beta-eucryptite 2-3, nano silicon 30-40, nano-aluminium oxide 8-10, nano-titanium oxide 5-6, nano zine oxide 1-2, sodium bismuthate 0.1-0.2, diboron trioxide 10-15, nanometer silicon carbide 0.3-0.5, lithia 2-3, its preparation method is: mixed by all raw materials, drop in alumina crucible, calcination processing in high temperature resistance furnace, calcination condition is to 900-1000 DEG C with the ramp of 5-8 DEG C, insulation calcining 2-3h, calcining terminates rear taking-up and carries out shrend, dry, high-energy ball milling process, obtain the powdered ceramic bonding agent that particle diameter is nanoscale.
Nano-grade ceramic binding agent skive that described a kind of basalt fibre strengthens and preparation method thereof, its spy is, described preparation method is:
(1) first polyvinyl alcohol, dodecyl sodium sulfate, ethanol are dissolved and is scattered in deionized water, mixed solution is heated to 50-60 DEG C, add nano-grade ceramic binding agent, basalt fibre, nanometer hydroxyapatite subsequently, high-speed ultrasonic dispersed with stirring 1.5-2h, makes finely dispersed nano-solution for subsequent use;
(2) mixed by the solution that diamond abrasive, white fused alumina abrasive material are prepared with step (1), mixed slurry heat under 450-500 DEG C of condition dried after being uniformly mixed, remove moisture completely, gained material is broken, crosses 200 mesh sieves;
(3) powder that sieved by step (2) gained mixes with other leftover materials, after cold moudling, be warming up to 550-600 DEG C with the heating rate of 4-5 DEG C/min, after insulation 1.5-2h, continue to be warming up to 650-680 DEG C, insulation 100-120min, naturally cools to room temperature subsequently, to obtain final product.
The present invention is by the raw material mixed calcining such as silica, alundum (Al2O3) of the raw material such as Nano graphite powder, beta-eucryptite and nanometer scale, be prepared into the composite nano-ceramic bonding agent of nanometer scale, the more conventional vitrified bond of this nano-grade ceramic binding agent has higher intensity, toughness and lower sintering temperature, high-temperature moisture is better, thermal coefficient of expansion is low, and the nanometer hydroxyapatite added further increases the holding degree of bonding agent and abrasive material; In addition the basalt fibre added has obvious enhancing, toughness reinforcing, effect such as cracking resistance, heatproof; Diamond wheel grinding performance prepared by the present invention is good, and workpiece grinding accuracy is high, and grinding efficiency is higher.
Detailed description of the invention
This embodiment emery wheel is made up of the raw material of following weight portion: white fused alumina abrasive material 15, carbide fine powder 8, basalt fibre 6, nanometer hydroxyapatite 2, nano-grade ceramic binding agent 20, ethanol 10, polyvinyl alcohol 2, dodecyl sodium sulfate 0.2, deionized water 100 that the diamond abrasive 40 that particle diameter is 10 μm, particle diameter are 10 μm.
Wherein nano-grade ceramic binding agent is made up of the raw material of following weight portion: magnesium silicate 1, Nano graphite powder 1, β eucryptite 2, nano silicon 30, nano-aluminium oxide 8, nano-titanium oxide 5, nano zine oxide 1, sodium bismuthate 0.1, diboron trioxide 10, nanometer silicon carbide 0.3, lithia 2, its preparation method is: mixed by all raw materials, drop in alumina crucible, calcination processing in high temperature resistance furnace, calcination condition is with the ramp to 900 DEG C of 5 DEG C, insulation calcining 2h, calcining terminates rear taking-up and carries out shrend, dry, high-energy ball milling process, obtain the powdered ceramic bonding agent that particle diameter is nanoscale.
The preparation method of this embodiment emery wheel is:
(1) first polyvinyl alcohol, dodecyl sodium sulfate, ethanol are dissolved and is scattered in deionized water, mixed solution is heated to 50 DEG C, add nano-grade ceramic binding agent, basalt fibre, nanometer hydroxyapatite subsequently, high-speed ultrasonic dispersed with stirring 1.5h, make finely dispersed nano-solution for subsequent use;
(2) mixed by the solution that diamond abrasive, white fused alumina abrasive material are prepared with step (1), mixed slurry heat under 450 DEG C of conditions dried after being uniformly mixed, remove moisture completely, gained material is broken, crosses 200 mesh sieves;
(3) powder that sieved by step (2) gained mixes with other leftover materials, after cold moudling, be warming up to 550 DEG C with the heating rate of 4 DEG C/min, after insulation 1.5h, continues to be warming up to 650 DEG C, and insulation 100min, naturally cools to room temperature subsequently, to obtain final product.
The grinding wheel performance index that the present embodiment prepares is as follows:
Being ground material in test is high-speed steel, and grinding method is flat surface grinding mode, emery wheel peripheral speed: 150m/s, the speed of table: 0.05m/s, grinding depth: 0.025mm.
The more traditional diamond wheel grinding of the emery wheel prepared of the present embodiment improves 180% than average, and wear extent on average reduces by 60%, and the roughness of surface of high speed steel is only 0.062 μm, and maximum grinding speed can reach 183m/s.
Claims (3)
1. the nano-grade ceramic binding agent skive of a basalt fibre enhancing, it is characterized in that, this emery wheel is made up of the raw material of following weight portion: white fused alumina abrasive material 15-20, carbide fine powder 8-10 that the diamond abrasive 40-50 that particle diameter is 10-20 μm, particle diameter are 10-20 μm, basalt fibre 6-8, nanometer hydroxyapatite 2-3, nano-grade ceramic binding agent 20-25, ethanol 10-15, polyvinyl alcohol 2-3, dodecyl sodium sulfate 0.2-0.3, deionized water 100-120.
2. the nano-grade ceramic binding agent skive of a kind of basalt fibre enhancing as claimed in claim 1, it is characterized in that, described nano-grade ceramic binding agent is made up of the raw material of following weight portion: magnesium silicate 1-2, Nano graphite powder 1-2, beta-eucryptite 2-3, nano silicon 30-40, nano-aluminium oxide 8-10, nano-titanium oxide 5-6, nano zine oxide 1-2, sodium bismuthate 0.1-0.2, diboron trioxide 10-15, nanometer silicon carbide 0.3-0.5, lithia 2-3, its preparation method is: mixed by all raw materials, drop in alumina crucible, calcination processing in high temperature resistance furnace, calcination condition is to 900-1000 DEG C with the ramp of 5-8 DEG C, insulation calcining 2-3h, calcining terminates rear taking-up and carries out shrend, dry, high-energy ball milling process, obtain the powdered ceramic bonding agent that particle diameter is nanoscale.
3. nano-grade ceramic binding agent skive of strengthening of a kind of basalt fibre as claimed in claim 1 and preparation method thereof, its spy is, described preparation method is:
(1) first polyvinyl alcohol, dodecyl sodium sulfate, ethanol are dissolved and is scattered in deionized water, mixed solution is heated to 50-60 DEG C, add nano-grade ceramic binding agent, basalt fibre, nanometer hydroxyapatite subsequently, high-speed ultrasonic dispersed with stirring 1.5-2h, makes finely dispersed nano-solution for subsequent use;
(2) mixed by the solution that diamond abrasive, white fused alumina abrasive material are prepared with step (1), mixed slurry heat under 450-500 DEG C of condition dried after being uniformly mixed, remove moisture completely, gained material is broken, crosses 200 mesh sieves;
(3) powder that sieved by step (2) gained mixes with other leftover materials, after cold moudling, be warming up to 550-600 DEG C with the heating rate of 4-5 DEG C/min, after insulation 1.5-2h, continue to be warming up to 650-680 DEG C, insulation 100-120min, naturally cools to room temperature subsequently, to obtain final product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510615353.7A CN105345679A (en) | 2015-09-24 | 2015-09-24 | Basalt fiber enhanced nano-vitrified bond diamond grinding wheel and preparation method thereof |
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| CN201510615353.7A CN105345679A (en) | 2015-09-24 | 2015-09-24 | Basalt fiber enhanced nano-vitrified bond diamond grinding wheel and preparation method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041372A (en) * | 2016-07-11 | 2016-10-26 | 董晓 | Method for preparing aluminum alloy welding wire by modifying basalt particles |
| CN106521367A (en) * | 2016-10-31 | 2017-03-22 | 阜阳市鼎铭汽车配件制造有限公司 | Graphene-basalt fiber enhanced copper based graphite motor carbon brush and preparation method thereof |
| CN106747546A (en) * | 2016-12-04 | 2017-05-31 | 淄博精诚专利信息咨询有限公司 | A kind of high-strength and high ductility ceramic composite and its application |
| CN107336147A (en) * | 2017-06-29 | 2017-11-10 | 广东工科机电有限公司 | A kind of heatproof, metal, building materials grinding tool and the preparation method of dry grinding |
| CN113151751A (en) * | 2021-04-25 | 2021-07-23 | 吉林大学 | Preparation method of basalt fiber-added diamond thermal barrier composite material |
| CN113894710A (en) * | 2021-11-11 | 2022-01-07 | 白鸽磨料磨具有限公司 | Ceramic bond grinding tool |
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| CN101596745A (en) * | 2009-07-15 | 2009-12-09 | 湖南大学 | The preparation method of skive vitrified bond and skive |
| CN102729156A (en) * | 2012-01-18 | 2012-10-17 | 山东大学 | Bonding agent for low-melting high-strength microcrystalline alumina ceramic grinding tool and preparation method thereof |
| CN103395011A (en) * | 2013-07-30 | 2013-11-20 | 华南理工大学 | Polyvinyl alcohol-polyurethane elastic buffing wheel and preparation method thereof |
| CN104802104A (en) * | 2015-05-11 | 2015-07-29 | 中国矿业大学(北京) | Preparation method of nanometer ceramic bonder type superhard material grinding wheel |
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2015
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Patent Citations (5)
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| US5178644A (en) * | 1992-01-23 | 1993-01-12 | Cincinnati Milacron Inc. | Method for making vitreous bonded abrasive article and article made by the method |
| CN101596745A (en) * | 2009-07-15 | 2009-12-09 | 湖南大学 | The preparation method of skive vitrified bond and skive |
| CN102729156A (en) * | 2012-01-18 | 2012-10-17 | 山东大学 | Bonding agent for low-melting high-strength microcrystalline alumina ceramic grinding tool and preparation method thereof |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041372A (en) * | 2016-07-11 | 2016-10-26 | 董晓 | Method for preparing aluminum alloy welding wire by modifying basalt particles |
| CN106521367A (en) * | 2016-10-31 | 2017-03-22 | 阜阳市鼎铭汽车配件制造有限公司 | Graphene-basalt fiber enhanced copper based graphite motor carbon brush and preparation method thereof |
| CN106747546A (en) * | 2016-12-04 | 2017-05-31 | 淄博精诚专利信息咨询有限公司 | A kind of high-strength and high ductility ceramic composite and its application |
| CN107336147A (en) * | 2017-06-29 | 2017-11-10 | 广东工科机电有限公司 | A kind of heatproof, metal, building materials grinding tool and the preparation method of dry grinding |
| CN113151751A (en) * | 2021-04-25 | 2021-07-23 | 吉林大学 | Preparation method of basalt fiber-added diamond thermal barrier composite material |
| CN113894710A (en) * | 2021-11-11 | 2022-01-07 | 白鸽磨料磨具有限公司 | Ceramic bond grinding tool |
| CN113894710B (en) * | 2021-11-11 | 2023-02-03 | 白鸽磨料磨具有限公司 | Ceramic bond grinding tool |
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Application publication date: 20160224 |
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