CN104512698A - Conveying rail vehicle and method for building production line by using same - Google Patents
Conveying rail vehicle and method for building production line by using same Download PDFInfo
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- CN104512698A CN104512698A CN201410809522.6A CN201410809522A CN104512698A CN 104512698 A CN104512698 A CN 104512698A CN 201410809522 A CN201410809522 A CN 201410809522A CN 104512698 A CN104512698 A CN 104512698A
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- vehicle frame
- delivery track
- track car
- longitudinal transfer
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Abstract
The invention discloses a conveying rail vehicle and a method for building a production line by using the same. The conveying rail vehicle comprises a vehicle frame and walking wheels arranged at the bottom of the vehicle frame. The vehicle frame is formed by an upper layer vehicle frame and a lower layer vehicle frame. A walking driving motor is arranged on the lower layer vehicle frame and is in power connection with the walking wheels through a power transmission assembly. A rotating support frame and a rotating shaft installed on the rotating support frame are arranged at the bottom of the lower layer vehicle frame, and the rotating shaft is in power connection with the rotating driving motor. The rail vehicle is driven in belt transmission or chain transmission to conduct move loading or walk along the rail vertically, the rotating driving motor drives the rotating shaft to drive the upper layer vehicle frame to rotate to achieve front-back direction reversing of materials or products, and a roller driving motor drives a roller wheel to rotate through belt transmission or chain transmission to achieve moving of the materials or the products on the rail vehicle. By means of the rail vehicle and the method, the move loading flexibility is improved, and the production line utilization rate is improved.
Description
Technical field
The present invention relates to delivery track device and production-line arrangement field thereof, particularly relate to a kind of delivery track car and use delivery track car to build the method for manufacturing line.
Background technology
Along with the development of industrial technology, commercial production is more and more higher for the attention degree of efficiency, demand for automatic production line is also just increasing, the structure of automatic production line is that factory realizes automation, improve the embodiment of the integrated production of operating efficiency and quality, also be futurity industry manufacture, the especially middle-size and small-size development tendency of commercial production manufacturing enterprise and the target of pursuit.Existing manufacturing line construction method, nearly all adopt a kind of Double-edge type " non-" font thinking, namely all arrange processing technology point in travel line both sides, both sides timesharing is processed, and manufacturing line takes up room comparatively greatly, dispatcher's degree of utilization is low, plant factor is low, manufacturing line construction cost is more high.
On the other hand, on existing manufacturing line, it is the common handbarrow in automated production workshop that rail mounted material transports dolly.Traditionally rail type material transport from a upper station, little handlebar material is transported to that next station carries out processing, assembles, test etc., the general horizontal and vertical transfer function only with horizontal surface, do not possess rotation ability, when transport has material or the equipment of installation direction requirement, need two manufacturing lines in left and right are installed, form " non-" font, the degree of utilization of manufacturing line is lower, and manufacturing line construction cost is more high.
As Chinese patent CN202967394U discloses a kind of Full-automatic rail car, described Full-automatic rail car is provided with track, gear, transmission shaft tooth bar, navigation vehicle wheel, bar code, bar code reader, connection steelframe, motor, cylinder delivery system and tooth bar mount pad; Described gear is arranged on motor take-off (propeller) shaft, and tooth bar is arranged on fixing with on the tooth bar mount pad on ground, and it is engaged by wheel and rack, realizes rail vehicle walking in orbit.The Full-automatic rail car Problems existing of this structure is: propose rail vehicle along track transverse displacement arrangement, but tooth bar is fixed on tooth bar mount pad, needs to arrange special tooth bar mount pad outside track again, adds complex structure degree; Do not possess rotation function, when having a material of installation direction requirement for transport, be only applicable to bilateral " non-" font manufacturing line, increase cost, degree of utilization is low.
Summary of the invention
For the weak point that prior art exists, the object of the present invention is to provide a kind of delivery track car and use delivery track car to build the method for manufacturing line, this delivery track car not only possesses laterally, longitudinal transfer function, can be implemented in the rotation in line course of conveying simultaneously, be applicable to various types of manufacturing line, improve the Occupation coefficient of manufacturing line.
Object of the present invention is achieved through the following technical solutions:
A kind of delivery track car and use delivery track car thereof build the method for manufacturing line, comprise vehicle frame and the running wheel being arranged at bottom of frame, described vehicle frame is made up of upper strata vehicle frame and lower floor's vehicle frame, described lower floor vehicle frame is provided with travel driving motor, and described travel driving motor is connected with running wheel power by power transmitting assembly; Described upper strata bottom of frame is provided with rotating support and is installed on the S. A. on rotating support, and S. A. rotates around S. A. for driving upper strata vehicle frame, and described S. A. power is connected with rotary drive motor.
In order to realize the present invention better, the top of described upper strata vehicle frame is loading shipping platform, and described loading shipping platform comprises several cylinder wheels be arranged in order.
The invention provides a kind of preferred loading shipping platform structure technology scheme is: described loading shipping platform also comprises drum drive motor, and this drum drive motor drives each cylinder wheel to rotate by flexible circulating transmission.
This delivery track car also comprises rail vehicle control box, wireless transmitter and remote controller, described remote controller is connected by wireless communication with wireless transmitter, wireless transmitter is connected with rail vehicle control box telecommunication, and described rail vehicle control box is electrically connected with travel driving motor, rotary drive motor, drum drive motor respectively.
The invention provides a kind of preferred flexible circulating transmission structure technology scheme is: described flexible circulating transmission is messenger chain or driving band.
The invention provides a kind of preferred power transmitting assembly structure technology scheme is: described power transmitting assembly comprises walking driver gear, walking passive gear and flexible drive parts, the wheel shaft of described walking driver gear is fixedly connected with the power take-off shaft of travel driving motor, described running wheel is connected with walking passive gear power, walking passive gear drives running wheel synchronous axial system, by the transmission of flexible drive parts synchronous matching between walking driver gear and walking passive gear.
The invention provides a kind of preferably S. A., rotating support arrangement structure technical scheme is: described S. A. installs the bottom centre position being arranged at upper strata vehicle frame.
In order to when delivery track car is transported to assigned address, can stop, described vehicle frame is provided with proximity transducer and approach signal projector, and described proximity transducer, approach signal projector are connected with rail vehicle control box telecommunication respectively
The invention provides a kind of preferred flexible drive parts structure technology scheme is: described flexible drive parts is driving band or messenger chain.
Use delivery track car to build a method for manufacturing line, it is characterized in that: the structure carrying out manufacturing line in accordance with the following steps:
The first step, sets up the longitudinal transfer track installed and place delivery track car;
Second step, longitudinal transfer track side is station side, determines putting in order of manufacturing procedure at the station side place of longitudinal transfer track, and the station number in each operation;
3rd step, sets up out manufacturing line main control cabinet at the station side initiating terminal of longitudinal transfer track, and manufacturing line main control cabinet is used for the start and stop of production control line, the scheduling of delivery track car, the assignment of manufacturing procedure;
4th step, be positioned at manufacturing line main control cabinet side set up material loading overturn platform in the station side of longitudinal transfer track, arrange transverses material conveying device between material loading overturn platform and longitudinal transfer track, this transverses material conveying device is used for mass transport to be processed to delivery track car;
5th step, in the station side of longitudinal transfer track, according to second step manufacturing procedure order respectively each manufacturing procedure corresponding be provided with a point control housing;
6th step, in the station side of longitudinal transfer track, according to the manufacturing procedure described in second step and the 5th step, plan the station of each operation, corresponding each station is provided with corresponding transverses material conveying device;
7th step, longitudinal transfer track is provided with delivery track car.
The present invention comparatively prior art compares, and has the following advantages and beneficial effect:
(1) the present invention is a kind of construction method towards procedure arrangement, the manufacturing line constructed is E font, tradition " non-" font manufacturing line of comparing of this E font manufacturing line adopts less equipment and less space, improve the Occupation coefficient of the longitudinal transfer track of material and rail vehicle, improve the degree of utilization of manufacturing line, reduce cost.
(2) manufacturing line construction method of the present invention, is a kind of structure thought towards operation, and is combined with first working procedure by feeding station, saves space, reduces material transfer number of times, improves transfer and production efficiency.
(3) this delivery track car by V belt translation or Chain conveyer drive track car along the longitudinal transfer of track or walking, rotary drive motor drives S. A. to drive upper strata vehicle frame rotation, the fore-and-aft direction realizing material or product is exchanged, drum drive motor is rotated by V belt translation or Chain conveyer head roll wheel, realizes the horizontal transfer of material or the product be positioned on rail vehicle.Longitudinally, the speed of exchange and horizontal transfer can be arranged and regulation and control by rail vehicle control box, improve the transfer flexibility ratio of delivery track car, the mass transport required for there being direction more for convenience, be particularly useful for " E " font manufacturing line, save the layout cost that space, alerting ability are high, reduce manufacturing line, improve the degree of utilization of manufacturing line.
(4) the present invention can adopt transmission over radio to carry out remote control or full-automatic wireless control delivery track car with remote controller, eliminate loaded down with trivial details line, adopt proximity transducer and approach signal projector to coordinate to realize station simultaneously and automatically locate, accurate positioning, degree of automation are high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the schematic diagram of manufacturing line of the present invention;
Fig. 3 is manufacturing line construction method diagram of circuit of the present invention;
Fig. 4 is that manufacturing line of the present invention realizes material transfer diagram of circuit.
Wherein, the name corresponding to the Reference numeral in accompanying drawing is called:
1-vehicle frame, 11-upper strata vehicle frame, 12-lower floor vehicle frame, 2-travel driving motor, 3-walking driver gear, 4-running wheel, 5-walking passive gear, 6-flexible drive parts, 7-rotary drive motor, 8-S. A., 9-rotating support, 10-drum drive motor, 13-cylinder wheel, 14-rail vehicle control box, 15-wireless transmitter, the longitudinal transfer track of 16-, 17-manufacturing line main control cabinet, 18-material loading overturn platform, 19-transverses material conveying device, 20-divides control housing.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail:
Embodiment
As shown in Figure 1, a kind of delivery track car and use delivery track car thereof build the method for manufacturing line, the running wheel 4 comprising vehicle frame 1 and be arranged at bottom vehicle frame 1, vehicle frame 1 is made up of upper strata vehicle frame 11 and lower floor's vehicle frame 12, lower floor's vehicle frame 12 is provided with travel driving motor 2, and travel driving motor 2 is connected with running wheel 4 power by power transmitting assembly.Travel driving motor 2 by power transmitting assembly by power transmission to running wheel 4, then drive running wheel 4 move realize allow whole delivery track car move object.The S. A. 8 being provided with rotating support 9 bottom upper strata vehicle frame 11 and being installed on rotating support 9, S. A. 8 rotates around S. A. 8 for driving upper strata vehicle frame 11, and S. A. 8 power is connected with rotary drive motor 7.Rotating support 9 has fixed whole upper strata vehicle frame 11 for supporting, S. A. 8 drives rotating support 9 rotary motion, the rotary motion of rotary drive motor 7 power driven S. A. 8, during use, is positioned over this delivery track car on the longitudinal transfer track 16 on manufacturing line.
According to one embodiment of present invention, the top of upper strata vehicle frame 11 is loading shipping platform, loading shipping platform is for carrying equipment to be processed or product to be processed, loading shipping platform comprises several cylinder wheels 13 be arranged in order, product to be processed or equipment are positioned on each cylinder wheel 13, and each cylinder wheel 13 rotates and product or equipment transported towards loading shipping platform center.
According to one embodiment of present invention, loading shipping platform also comprises drum drive motor 10, and this drum drive motor 10 drives each cylinder wheel 13 to rotate by flexible circulating transmission, and drum drive motor 10 drives each cylinder wheel 13 to rotate.
This delivery track car also comprises rail vehicle control box 14, wireless transmitter 15 and remote controller, remote controller is connected by wireless communication with wireless transmitter 15, wireless transmitter 15 is connected with rail vehicle control box 14 telecommunication, and rail vehicle control box 14 is electrically connected with travel driving motor 2, rotary drive motor 7, drum drive motor 10 respectively.Rail vehicle control box 14 passes through to control travel driving motor 2, to realize controlling whole rail vehicle walking movement (namely longitudinally transplanting).Rail vehicle control box 14 passes through to control rotary drive motor 7, to realize rotative speed and the swing offset of the upper strata vehicle frame 11 controlling rail vehicle.Rail vehicle control box 14, by index drum drive motor 10, is transplanted speed with the transverse direction realizing controlling rail vehicle loading shipping platform and laterally transplants displacement.
The preferred flexible circulating transmission of the present invention is messenger chain or driving band.
Above-mentioned power transmitting assembly comprises walking driver gear 3, walking passive gear 5 and flexible drive parts 6, the wheel shaft of walking driver gear 3 is fixedly connected with the power take-off shaft of travel driving motor 2, running wheel 4 is connected with walking passive gear 5 power, walking passive gear 5 drives running wheel 4 synchronous axial system, by the transmission of flexible drive parts 6 synchronous matching between walking driver gear 3 and walking passive gear 5.
In order to make S. A. 8 can be more convenient drive upper strata vehicle frame 11 rotary motion, S. A. 8 is installed and is arranged at the bottom centre position of upper strata vehicle frame 11.
According to a preferred embodiment of the present invention, vehicle frame 1 is provided with proximity transducer and approach signal projector, described proximity transducer, approach signal projector are connected with rail vehicle control box 14 telecommunication respectively, the present invention adopts proximity transducer and approach signal projector to coordinate to realize station and automatically locates, and accurate positioning, degree of automation are high
The preferred flexible drive parts 6 of the present invention is driving band or messenger chain.
As shown in Figure 2 to 4, a kind of method using delivery track car to build manufacturing line, is characterized in that: the structure carrying out manufacturing line in accordance with the following steps:
The first step, sets up the longitudinal transfer track 16 installed and place delivery track car;
Second step, longitudinal transfer track 16 side is station side, determines putting in order of manufacturing procedure at the station side place of longitudinal transfer track 16, and the station number in each operation;
3rd step, sets up out manufacturing line main control cabinet 17 at the station side initiating terminal of longitudinal transfer track 16, and manufacturing line main control cabinet 17 is for the start and stop of production control line, the scheduling of delivery track car, the assignment of manufacturing procedure;
4th step, be positioned at manufacturing line main control cabinet 17 side set up material loading overturn platform 18 in the station side of longitudinal transfer track 16, between material loading overturn platform 18 and longitudinal transfer track 16, transverses material conveying device 19 is set, this transverses material conveying device 19 for by mass transport to be processed to delivery track car;
5th step, in the station side of longitudinal transfer track 16, according to second step manufacturing procedure order respectively each manufacturing procedure corresponding be provided with point control housing 20;
6th step, in the station side of longitudinal transfer track 16, according to the manufacturing procedure described in second step and the 5th step, plan the station of each operation, corresponding each station is provided with corresponding transverses material conveying device 19;
7th step, longitudinal transfer track 16 is provided with delivery track car.
The principle that manufacturing line of the present invention carries out material (comprising product to be processed or equipment) processing and transport is: set up manufacturing line (shape is roughly in E font) according to above-mentioned seven steps, manufacturing line main control cabinet 17 sends material loading control command, divide control housing 20 to control material loading overturn platform 18 and be in dorsal position, material is positioned over material loading overturn platform 18, material also raises by material loading overturn platform 18 Automatic-clamping, workman carries out the process of first operation, as assembled etc.; When first operation completes, manufacturing line main control cabinet 17 sends laterally transplants instruction to material loading overturn platform 18 and point control housing 20, material loading overturn platform 18 and a point control housing 20 control overturn platform upset and are positioned at upright station, and material is loosened be placed between overturn platform and longitudinal transfer track 16 and arrange on transverses material conveying device 19, simultaneously, rail vehicle is positioned on the track corresponding to overturn platform station, then, transverses material conveying device 19 action, laterally transfers load on delivery track car upper strata cylinder wheel 13 by material; Manufacturing line main control cabinet 17 sends transfer instruction, material is longitudinally transferred load to next process along track by delivery track car, if next process is different for materiel machining orientation from a upper procedure, delivery track car carries out rotating transfer while longitudinal transfer, is exchanged in the orientation of material.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a delivery track car, comprise vehicle frame (1) and be arranged at the running wheel (4) bottom vehicle frame (1), it is characterized in that: described vehicle frame (1) is made up of upper strata vehicle frame (11) and lower floor's vehicle frame (12), described lower floor vehicle frame (12) is provided with travel driving motor (2), and described travel driving motor (2) is connected with running wheel (4) power by power transmitting assembly; Bottom, described upper strata vehicle frame (11) is provided with rotating support (9) and is installed on the S. A. (8) on rotating support (9), S. A. (8) rotates around S. A. (8) for driving upper strata vehicle frame (11), and described S. A. (8) power is connected with rotary drive motor (7).
2. according to delivery track car according to claim 1, it is characterized in that: the top on described upper strata vehicle frame (11) is loading shipping platform, described loading shipping platform comprises several cylinder wheels be arranged in order (13).
3. according to delivery track car according to claim 2, it is characterized in that: described loading shipping platform also comprises drum drive motor (10), this drum drive motor (10) drives each cylinder wheel (13) to rotate by flexible circulating transmission.
4. according to delivery track car according to claim 3, it is characterized in that: also comprise rail vehicle control box (14), wireless transmitter (15) and remote controller, described remote controller is connected by wireless communication with wireless transmitter (15), wireless transmitter (15) is connected with rail vehicle control box (14) telecommunication, and described rail vehicle control box (14) is electrically connected with travel driving motor (2), rotary drive motor (7), drum drive motor (10) respectively.
5. according to the delivery track car described in claim 3 or 4, it is characterized in that: described flexible circulating transmission is messenger chain or driving band.
6. according to delivery track car according to claim 1, it is characterized in that: described power transmitting assembly comprises walking driver gear (3), walking passive gear (5) and flexible drive parts (6), the wheel shaft of described walking driver gear (3) is fixedly connected with the power take-off shaft of travel driving motor (2), described running wheel (4) is connected with walking passive gear (5) power, walking passive gear (5) drives running wheel (4) synchronous axial system, by flexible drive parts (6) synchronous matching transmission between walking driver gear (3) and walking passive gear (5).
7. according to delivery track car according to claim 1, it is characterized in that: described S. A. (8) installs the bottom centre position being arranged at upper strata vehicle frame (11).
8. according to delivery track car according to claim 4, it is characterized in that: described vehicle frame (1) is provided with proximity transducer and approach signal projector, described proximity transducer, approach signal projector are connected with rail vehicle control box (14) telecommunication respectively.
9. according to delivery track car according to claim 6, it is characterized in that: described flexible drive parts (6) is driving band or messenger chain.
10. use delivery track car to build a method for manufacturing line, it is characterized in that: the structure carrying out manufacturing line in accordance with the following steps:
The first step, sets up longitudinal transfer track (16) of installing and placing delivery track car;
Second step, longitudinal transfer track (16) side is station side, determines putting in order of manufacturing procedure at the station side place of longitudinal transfer track (16), and the station number in each operation;
3rd step, set up out manufacturing line main control cabinet (17) at the station side initiating terminal of longitudinal transfer track (16), manufacturing line main control cabinet (17) is for the start and stop of production control line, the scheduling of delivery track car, the assignment of manufacturing procedure;
4th step, be positioned at manufacturing line main control cabinet (17) side set up material loading overturn platform (18) in the station side of longitudinal transfer track (16), transverses material conveying device (19) is set between material loading overturn platform (18) and longitudinal transfer track (16), this transverses material conveying device (19) for by mass transport to be processed to delivery track car;
5th step, in the station side of longitudinal transfer track (16), according to second step manufacturing procedure order respectively each manufacturing procedure corresponding be provided with a point control housing (20);
6th step, in the station side of longitudinal transfer track (16), according to the manufacturing procedure described in second step and the 5th step, plan the station of each operation, corresponding each station is provided with corresponding transverses material conveying device (19);
7th step, longitudinal transfer track (16) is provided with delivery track car.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410809522.6A CN104512698B (en) | 2014-12-23 | 2014-12-23 | Method for building production line by using conveying rail vehicle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410809522.6A CN104512698B (en) | 2014-12-23 | 2014-12-23 | Method for building production line by using conveying rail vehicle |
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| CN104512698A true CN104512698A (en) | 2015-04-15 |
| CN104512698B CN104512698B (en) | 2017-02-22 |
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| CN201410809522.6A Expired - Fee Related CN104512698B (en) | 2014-12-23 | 2014-12-23 | Method for building production line by using conveying rail vehicle |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106429262A (en) * | 2016-10-20 | 2017-02-22 | 滁州艾普机电科技有限公司 | Bidirectional carrying trolley applied to hydraulic foaming clamp |
| CN107444864A (en) * | 2017-08-31 | 2017-12-08 | 成都思达特电器有限公司 | A kind of more floor material allocation systems |
| CN108726120A (en) * | 2018-06-05 | 2018-11-02 | 威信广厦模块住宅工业有限公司 | A kind of rotary transferring platform of assembled architecture module room production line |
| CN108861373A (en) * | 2018-07-10 | 2018-11-23 | 东莞阿李自动化股份有限公司 | A kind of circulation transport establishment |
| CN109160191A (en) * | 2018-09-27 | 2019-01-08 | 宁波奥克斯电气股份有限公司 | A kind of transmission device and outdoor machine production line |
| CN110712906A (en) * | 2018-07-13 | 2020-01-21 | 株式会社大福 | Article differentiating apparatus |
| CN111377209A (en) * | 2018-12-29 | 2020-07-07 | 浙江大学山东工业技术研究院 | Multifunctional conveyor based on mobile robot |
| CN112248188A (en) * | 2020-10-09 | 2021-01-22 | 王非凡 | Preparation process of high-strength autoclaved aerated concrete block |
| CN113911609A (en) * | 2021-09-09 | 2022-01-11 | 河北光兴半导体技术有限公司 | Storage floor truck |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109160191A (en) * | 2018-09-27 | 2019-01-08 | 宁波奥克斯电气股份有限公司 | A kind of transmission device and outdoor machine production line |
| CN111377209A (en) * | 2018-12-29 | 2020-07-07 | 浙江大学山东工业技术研究院 | Multifunctional conveyor based on mobile robot |
| CN112248188A (en) * | 2020-10-09 | 2021-01-22 | 王非凡 | Preparation process of high-strength autoclaved aerated concrete block |
| CN112248188B (en) * | 2020-10-09 | 2021-11-09 | 陕西天宸睿智新材料科技有限公司 | Preparation process of high-strength autoclaved aerated concrete block |
| CN113911609A (en) * | 2021-09-09 | 2022-01-11 | 河北光兴半导体技术有限公司 | Storage floor truck |
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| CN104512698B (en) | 2017-02-22 |
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