CN104512698B - Method for building production line by using conveying rail vehicle - Google Patents
Method for building production line by using conveying rail vehicle Download PDFInfo
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- CN104512698B CN104512698B CN201410809522.6A CN201410809522A CN104512698B CN 104512698 B CN104512698 B CN 104512698B CN 201410809522 A CN201410809522 A CN 201410809522A CN 104512698 B CN104512698 B CN 104512698B
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- vehicle frame
- production line
- longitudinal transfer
- delivery track
- car
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Abstract
The invention discloses a method for building a production line by using a conveying rail vehicle. The conveying rail vehicle comprises a vehicle frame and walking wheels arranged at the bottom of the vehicle frame. The vehicle frame is formed by an upper layer vehicle frame and a lower layer vehicle frame. A walking driving motor is arranged on the lower layer vehicle frame and is in power connection with the walking wheels through a power transmission assembly. A rotating support frame and a rotating shaft installed on the rotating support frame are arranged at the bottom of the lower layer vehicle frame, and the rotating shaft is in power connection with the rotating driving motor. The rail vehicle is driven in belt transmission or chain transmission to conduct move loading or walk along the rail vertically, the rotating driving motor drives the rotating shaft to drive the upper layer vehicle frame to rotate to achieve front-back direction reversing of materials or products, and a roller driving motor drives a roller wheel to rotate through belt transmission or chain transmission to achieve moving of the materials or the products on the rail vehicle. By means of the method, the move loading flexibility is improved, and the production line utilization rate is improved.
Description
Technical field
The present invention relates to delivery track device and its production-line arrangement field, more particularly, to one kind use delivery track car structure
The method building production line.
Background technology
With the continuous development of industrial technology, commercial production for the attention degree more and more higher of efficiency, for automatization
The demand of production line is also just increasing, and the structure of automatic production line is that factory realizes automatization, improves working performance and matter
The embodiment of the integrated production of amount, is also futurity industry manufacture, the development of especially middle-size and small-size commercial production manufacturing enterprise becomes
Gesture and the target pursued.Existing production line construction method, is nearly all using a kind of Double-edge type " non-" font thinking, that is, defeated
Line sending both sides all arrange processing technique point, and both sides timesharing is processed, and production line takes up room that larger, dispatcher's utilization rate is low, sets
It is standby that utilization rate is low, production line construction cost is higher etc..
On the other hand, on existing production line, it is the common handbarrow in automated production workshop that rail mounted material transports dolly.
Traditionally the little handlebar material of rail type material transport is transported to next station from a upper station and is processed, assembles, tests
Deng, typically only there is the horizontal and vertical transfer function of horizontal plane, do not possess rotation ability, transport have installation direction requirement
When material or equipment, need two production lines in left and right are installed, constitute " non-" font, the utilization rate of production line is relatively low, produce
Line construction cost is higher etc..
As Chinese patent CN202967394U discloses a kind of Full-automatic rail car, described Full-automatic rail car is provided with rail
Road, gear, power transmission shaft tooth bar, navigation vehicle wheel, bar code, bar code reader, connection steelframe, motor, cylinder induction system
With tooth bar mounting seat；Described gear is arranged on motor take-off (propeller) shaft, and tooth bar is arranged in the fixing tooth bar mounting seat with ground,
It is engaged by wheel and rack, realizes railcar walking in orbit.The problem that the Full-automatic rail car of this structure exists
It is：Propose railcar along track transverse displacement arrangement, but tooth bar is fixed on tooth bar mounting seat, need again to arrange outside track special
Tooth bar mounting seat, increased complex degree of structure；Do not possess rotation function, transport is had to the material of installation direction requirement
When, it is only applicable to bilateral " non-" font production line, increases cost, utilization rate is low.
Content of the invention
Part in view of the shortcomings of the prior art, it is an object of the invention to provide a kind of built using delivery track car
The method of production line, this delivery track car not only possesses horizontal, longitudinal transfer function, can be implemented in line course of conveying simultaneously
Rotation it is adaptable to various types of production line, improve the utilization rate of production line.
The purpose of the present invention is achieved through the following technical solutions：
A kind of method that use delivery track car builds production line, including vehicle frame and the moving trolley being arranged at bottom of frame
Wheel, described vehicle frame is made up of upper strata vehicle frame and lower floor's vehicle frame, and described lower floor vehicle frame is provided with travel driving motor, and described walking is driven
Galvanic electricity machine passes through power transmitting assembly and running wheel power connector；Described upper strata bottom of frame is provided with rotating support and installation
Rotary shaft on rotating support, rotary shaft is used for driving upper strata vehicle frame around rotation axis rotation, described rotary shaft
Power connector has rotary drive motor.
In order to the present invention is better achieved, the top of described upper strata vehicle frame is loading shipping platform, and described loading transport is flat
Platform includes the cylinder wheel that several are arranged in order.
The present invention provide a kind of preferred loading shipping platform structure technology scheme be：Described loading shipping platform also includes
Drum drive motor, this drum drive motor drives each cylinder wheel to rotate by flexible circulating transmission.
This delivery track car also includes railcar control chamber, wireless transmitter and remote control, described remote control with wireless
R-T unit is connected by wireless communication, and wireless transmitter is connected with railcar control chamber telecommunication, described railcar
Control chamber is electrically connected with travel driving motor, rotary drive motor, drum drive motor respectively.
The present invention provides the preferably flexible circulating transmission structure technology scheme of one kind to be：Described flexible circulation transmission dress
It is set to driving-chain or transmission belt.
The present invention provide a kind of preferred power transmitting assembly structure technology scheme be：Described power transmitting assembly includes going
Walk drivewheel, walking passive gear and flexible drive parts, the wheel shaft of described walking driver gear and the power output of travel driving motor
Axle is fixedly connected, described running wheel and walking passive gear power connector, and walking passive gear drives running wheel synchronous axial system, OK
Walk and be driven by flexible drive parts synchronous matching between drivewheel and walking passive gear.
A kind of present invention preferred rotary shaft of offer, rotating support arrangement technical scheme are：Described rotary shaft peace
Installing is placed in the bottom centre position of upper strata vehicle frame.
In order to when delivery track car transports specified location, stop, described vehicle frame is provided with close to sensing
Device and approach signal emitter, described proximity transducer, approach signal emitter are connected with railcar control chamber telecommunication respectively
The present invention provide a kind of preferred flexible drive parts structure technology scheme be：Described flexible drive parts be transmission belt or
Driving-chain.
A kind of use delivery track car build production line method it is characterised in that：Carry out production line in accordance with the following steps
Structure：
The first step, sets up and installs the longitudinal transfer track placing delivery track car；
Second step, longitudinal transfer track side is station side, determines processing work at the station side of longitudinal transfer track
The putting in order of sequence, and the station number in each operation；
3rd step, sets up out production line main control cabinet, production line main control in the station side initiating terminal of longitudinal transfer track
Cabinet is used for controlling the start and stop of production line, the scheduling of delivery track car, the assignment of manufacturing procedure；
4th step, in the station side of longitudinal transfer track and sets up feeding upset positioned at production line main control cabinet side flat
Platform, arranges horizontal device for transporting objects between feeding upset platform and longitudinal transfer track, this horizontal device for transporting objects is used for
Material to be processed is delivered to delivery track car；
5th step, in the station side of longitudinal transfer track, the manufacturing procedure order according to second step corresponds to each respectively and adds
Work operation is provided with a point switch board；
6th step, in the station side of longitudinal transfer track, according to the manufacturing procedure described in second step and the 5th step, plans
The station of each operation, each station corresponding is provided with corresponding horizontal device for transporting objects；
7th step, is provided with delivery track car on longitudinal transfer track.
The present invention compared with the prior art, has advantages below and beneficial effect：
(1) present invention is a kind of construction method towards procedure arrangement, and the production line constructing is in E font, and this E font is given birth to
Traditional " non-" font production line of comparing of producing line adopts less equipment and less space, improves material longitudinal direction transfer track
And railcar utilization rate, improve production line utilization rate, reduce cost.
(2) the production line construction method of the present invention, is a kind of structure thought towards operation, and by feeding station with first
Procedure combines, save space, reduces material transfer number of times, improves transfer and production efficiency.
(3) this delivery track car passes through V belt translation or Chain conveyer drives railcar along track longitudinal direction transfer or walking, rotation
Turning motor drives rotary shaft to drive upper strata vehicle frame rotation, realizes material or the fore-and-aft direction of product is exchanged, drum driven electricity
Machine passes through V belt translation or Chain conveyer drives cylinder wheel to rotate, and realizes the horizontal transfer of the material or product being located in railcar.Vertical
To, exchange and the speed of horizontal transfer can improve the transfer of delivery track car by the setting of railcar control chamber and regulation and control
Flexibility ratio, more convenient for the material conveying having direction to require, it is particularly suited for " E " font production line, save space, flexibly
Property layout cost that is high, reducing production line, improve the utilization rate of production line.
(4) present invention can with remote control using be wirelessly transferred be remotely controlled or full-automatic wireless control delivery track car, save
Remove loaded down with trivial details line, realized station and be automatically positioned using proximity transducer and the cooperation of approach signal emitter simultaneously, positioning is accurate
Really, high degree of automation.
Brief description
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the schematic diagram of production line of the present invention；
Fig. 3 is production line construction method flow chart of the present invention；
Fig. 4 realizes material transfer flow chart for production line of the present invention.
Wherein, entitled corresponding to the reference in accompanying drawing：
1- vehicle frame, 11- upper strata vehicle frame, 12- lower floor vehicle frame, 2- travel driving motor, 3- walking driver gear, 4- row
Walk wheel, 5- walking passive gear, 6- flexible drive parts, 7- rotary drive motor, 8- rotary shaft, 9- rotating support,
10- drum drive motor, 13- cylinder wheel, 14- railcar control chamber, 15- wireless transmitter, 16- longitudinal direction transfer rail
Road, 17- production line main control cabinet, 18- feeding overturns platform, the horizontal device for transporting objects of 19-, and 20- divides switch board.
Specific embodiment
With reference to embodiment, the present invention is described in further detail：
Embodiment
As shown in figure 1, a kind of method that use delivery track car builds production line, include vehicle frame 1 and be arranged at vehicle frame 1 bottom
The running wheel 4 in portion, vehicle frame 1 is made up of upper strata vehicle frame 11 and lower floor's vehicle frame 12, and lower floor's vehicle frame 12 is provided with travel driving motor
2, travel driving motor 2 passes through power transmitting assembly and running wheel 4 power connector.Travel driving motor 2 is transmitted by power
Assembly delivers power to running wheel 4, then drives running wheel 4 motion to realize the mesh allowing whole delivery track car to move
's.Upper strata vehicle frame 11 bottom is provided with rotating support 9 and the rotary shaft 8 being installed on rotating support 9, and rotary shaft 8 is used for driving
Dynamic upper strata vehicle frame 11 rotates around rotary shaft 8, and rotary shaft 8 power connector has rotary drive motor 7.Rotating support 9
Fix whole upper strata vehicle frame 11 for supporting, rotary shaft 8 drives rotating support 9 rotary motion, rotary drive motor 7 power
Drive rotary shaft 8 rotary motion, during use, this delivery track car is positioned on the longitudinal transfer track 16 on production line.
According to one embodiment of present invention, the top of upper strata vehicle frame 11 is loading shipping platform, and loading shipping platform is used
In carrying equipment to be processed or product to be processed, loading shipping platform includes the cylinder wheel 13 that several are arranged in order, treats
The product of processing or equipment are positioned on each cylinder wheel 13, and each cylinder wheel 13 rotates and by product or equipment towards loading
Shipping platform center is transported.
According to one embodiment of present invention, loading shipping platform also includes drum drive motor 10, this drum driven electricity
Machine 10 drives each cylinder wheel 13 to rotate by flexible circulating transmission, and drum drive motor 10 drives 13 turns of each cylinder wheel
Dynamic.
This delivery track car also includes railcar control chamber 14, wireless transmitter 15 and remote control, remote control with wireless
R-T unit 15 is connected by wireless communication, and wireless transmitter 15 is connected with railcar control chamber 14 telecommunication, track
Car control chamber 14 is electrically connected with travel driving motor 2, rotary drive motor 7, drum drive motor 10 respectively.Railcar control chamber
14 pass through to control travel driving motor 2, to realize controlling whole railcar walking movement (longitudinally transplanting).Railcar control chamber
14 pass through to control rotary drive motor 7, to realize rotary speed and the swing offset of the upper strata vehicle frame 11 controlling railcar.Track
Car control chamber 14 pass through control drum drive motor 10, with realize control railcar loading shipping platform horizontal transplanting speed and
Laterally transplant displacement.
Currently preferred flexibility circulating transmission is driving-chain or transmission belt.
Above-mentioned power transmitting assembly includes walking driver gear 3, walking passive gear 5 and flexible drive parts 6, walking driver gear
3 wheel shaft is fixedly connected with the power output shaft of travel driving motor 2, running wheel 4 and walking passive gear 5 power connector, OK
Walk driven pulley 5 and drive running wheel 4 synchronous axial system, pass through flexible drive parts 6 between walking driver gear 3 and walking passive gear 5 same
Step cooperation transmission.
So that rotary shaft 8 can drive upper strata vehicle frame 11 rotary motion more conveniently, rotary shaft 8 installation settings in
The bottom centre position of upper strata vehicle frame 11.
According to a preferred embodiment of the present invention, vehicle frame 1 is provided with proximity transducer and approach signal emitter, described
Proximity transducer, approach signal emitter are connected with railcar control chamber 14 telecommunication respectively, and the present invention adopts proximity transducer
Realize station with the cooperation of approach signal emitter to be automatically positioned, accurate positioning, high degree of automation
Currently preferred flexible drive parts 6 are transmission belt or driving-chain.
As shown in Figure 2 to 4, a kind of use delivery track car build production line method it is characterised in that：According to as follows
Step carries out the structure of production line：
The first step, sets up and installs the longitudinal transfer track 16 placing delivery track car；
Second step, longitudinal transfer track 16 side is station side, determines and add at the station side of longitudinal transfer track 16
The putting in order of work operation, and the station number in each operation；
3rd step, sets up out production line main control cabinet 17, production line master in the station side initiating terminal of longitudinal transfer track 16
Switch board 17 is used for controlling the start and stop of production line, the scheduling of delivery track car, the assignment of manufacturing procedure；
4th step, sets up feeding upset in the station side of longitudinal transfer track 16 and positioned at production line main control cabinet 17 side
Platform 18, arranges horizontal device for transporting objects 19 between feeding upset platform 18 and longitudinal transfer track 16, this horizontal material is defeated
Send device 19 for material to be processed is delivered to delivery track car；
5th step, in the station side of longitudinal transfer track 16, the manufacturing procedure order according to second step corresponds to each respectively
Manufacturing procedure is provided with point switch board 20；
6th step, in the station side of longitudinal transfer track 16, according to the manufacturing procedure described in second step and the 5th step, advises
Draw the station of each operation, each station corresponding is provided with corresponding horizontal device for transporting objects 19；
7th step, is provided with delivery track car on longitudinal transfer track 16.
Production line of the present invention carries out material (including product to be processed or equipment) processing and the principle of transport is：Press
Set up production line (shape is in substantially E font) according to above-mentioned seven steps, production line main control cabinet 17 sends feeding control instruction,
Divide switch board 20 to control feeding upset platform 18 to be in dorsal positions, material is positioned over feeding upset platform 18, feeding upset is put down
Material is simultaneously raised by platform 18 Automatic-clamping, and workman carries out the first procedure process, such as assembly etc.；When the first procedure completes, raw
Producing line main control cabinet 17 sends horizontal transplanting instruction and overturns platform 18 and a point switch board 20 to feeding, and feeding overturns platform 18 and divides
Switch board 20 controls upset platform upset to be located at upright station, and material is loosened is placed in upset platform and longitudinal transfer track 16
Between arrange on horizontal device for transporting objects 19, meanwhile, railcar be positioned corresponding to overturn platform station track on, then,
Laterally device for transporting objects 19 action, material is laterally transferred load on delivery track car upper strata cylinder wheel 13；Production line main control
Cabinet 17 sends transfer instruction, and material is longitudinally transferred load to next process along track by delivery track car, if next process
Different for materiel machining orientation from upper one procedure, delivery track car carries out rotating transfer while longitudinal transfer, by thing
The orientation of material is exchanged.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.
Claims (1)
1. a kind of use delivery track car build production line method it is characterised in that：Including delivery track car, delivery track car
Including vehicle frame (1) with the running wheel (4) that is arranged at vehicle frame (1) bottom, described vehicle frame (1) is by upper strata vehicle frame (11) and lower floor's car
Frame (12) is constituted, and described lower floor vehicle frame (12) is provided with travel driving motor (2), and described travel driving motor (2) passes through power
Transmission assembly and running wheel (4) power connector；Described upper strata vehicle frame (11) bottom is provided with rotating support (9) and is installed on rotation
Turn the rotary shaft (8) on bracing frame (9), rotary shaft (8) is used for driving upper strata vehicle frame (11) to make rotation fortune around rotary shaft (8)
Dynamic, described rotary shaft (8) power connector has rotary drive motor (7)；The top on described upper strata vehicle frame (11) is flat for loading transport
Platform, described loading shipping platform includes the cylinder wheel (13) that several are arranged in order；Described loading shipping platform also includes cylinder
Motor (10), this drum drive motor (10) drives each cylinder wheel (13) to rotate by flexible circulating transmission；Defeated
Railcar is sent also to include railcar control chamber (14), wireless transmitter (15) and remote control, described remote control and wireless receiving and dispatching
Device (15) is connected by wireless communication, and wireless transmitter (15) is connected with railcar control chamber (14) telecommunication, institute
State railcar control chamber (14) to be electrically connected with travel driving motor (2), rotary drive motor (7), drum drive motor (10) respectively
Connect；Described vehicle frame (1) is provided with proximity transducer and approach signal emitter, described proximity transducer, approach signal emitter
It is connected with railcar control chamber (14) telecommunication respectively；Described flexibility circulating transmission is driving-chain or transmission belt；Described dynamic
Power transmission assembly includes walking driver gear (3), walking passive gear (5) and flexible drive parts (6), described walking driver gear (3)
Wheel shaft is fixedly connected with the power output shaft of travel driving motor (2), described running wheel (4) and walking passive gear (5) power
Connect, walking passive gear (5) drives running wheel (4) synchronous axial system, logical between walking driver gear (3) and walking passive gear (5)
Cross the transmission of flexible drive parts (6) synchronous matching；Described flexible drive parts (6) are transmission belt or driving-chain；
Carry out the structure of production line using the method that delivery track car builds production line in accordance with the following steps：
The first step, sets up and installs the longitudinal transfer track (16) placing delivery track car；
Second step, longitudinal transfer track (16) side is station side, determines and add at the station side of longitudinal transfer track (16)
The putting in order of work operation, and the station number in each operation；
3rd step, sets up out production line main control cabinet (17), production line master in the station side initiating terminal of longitudinal transfer track (16)
Switch board (17) is used for controlling the start and stop of production line, the scheduling of delivery track car, the assignment of manufacturing procedure；
4th step, sets up feeding upset in the station side of longitudinal transfer track (16) and positioned at production line main control cabinet (17) side
Platform (18), arranges horizontal device for transporting objects (19), this horizontal stroke between feeding upset platform (18) and longitudinal transfer track (16)
It is used for for material to be processed being delivered to delivery track car to device for transporting objects (19)；
5th step, in the station side of longitudinal transfer track (16), the manufacturing procedure order according to second step corresponds to each respectively and adds
Work operation is provided with a point switch board (20)；
6th step, in the station side of longitudinal transfer track (16), according to the manufacturing procedure described in second step and the 5th step, plans
The station of each operation, each station corresponding is provided with corresponding horizontal device for transporting objects (19)；
7th step, is provided with delivery track car on longitudinal transfer track (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410809522.6A CN104512698B (en) | 2014-12-23 | 2014-12-23 | Method for building production line by using conveying rail vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410809522.6A CN104512698B (en) | 2014-12-23 | 2014-12-23 | Method for building production line by using conveying rail vehicle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104512698A CN104512698A (en) | 2015-04-15 |
| CN104512698B true CN104512698B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410809522.6A Expired - Fee Related CN104512698B (en) | 2014-12-23 | 2014-12-23 | Method for building production line by using conveying rail vehicle |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106429262A (en) * | 2016-10-20 | 2017-02-22 | 滁州艾普机电科技有限公司 | Bidirectional carrying trolley applied to hydraulic foaming clamp |
| CN107444864B (en) * | 2017-08-31 | 2023-07-11 | 成都思达特电器有限公司 | Multi-floor material distribution system |
| CN108726120B (en) * | 2018-06-05 | 2024-03-22 | 威信广厦模块住宅工业有限公司 | Rotary transfer platform for assembly type building module house production line |
| CN108861373A (en) * | 2018-07-10 | 2018-11-23 | 东莞阿李自动化股份有限公司 | A kind of circulation transport establishment |
| JP7052611B2 (en) * | 2018-07-13 | 2022-04-12 | 株式会社ダイフク | Goods sorting equipment |
| CN112248188B (en) * | 2020-10-09 | 2021-11-09 | 陕西天宸睿智新材料科技有限公司 | Preparation process of high-strength autoclaved aerated concrete block |
| CN113911609A (en) * | 2021-09-09 | 2022-01-11 | 河北光兴半导体技术有限公司 | Storage floor truck |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2513827Y (en) * | 2001-08-23 | 2002-10-02 | 北京万源天骅自动化工程有限公司 | Automatic running railcar |
| JP4955467B2 (en) * | 2006-08-30 | 2012-06-20 | 理想科学工業株式会社 | Image recording device |
| CN201027093Y (en) * | 2007-03-29 | 2008-02-27 | 江苏六维物流设备实业有限公司 | Trolley for conveying rotary barrel |
| CN103708193B (en) * | 2013-12-25 | 2016-04-27 | 湖北三丰智能输送装备股份有限公司 | Electrolytic aluminium factory special intelligent rail vehicle delivery system |
| CN204400017U (en) * | 2014-12-23 | 2015-06-17 | 四川通控电器有限责任公司 | For the production of the delivery track car on line |
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2014
- 2014-12-23 CN CN201410809522.6A patent/CN104512698B/en not_active Expired - Fee Related
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| CN104512698A (en) | 2015-04-15 |
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Granted publication date: 20170222 Termination date: 20211223 |